South Bend Tools SB1119 Owner's Manual
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South Bend Tools SB1119 Owner's Manual

3 hp/5 hp spindle shaper
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3 HP/5 HP SPINDLE SHAPER
MODEL SB1119/SB1120
OWNER'S MANUAL
South Bend Tools
®
A Tradition of Excellence
© May, 2021 by South Bend Tools
For Machines Mfd. Since 3/21

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  • Page 1 3 HP/5 HP SPINDLE SHAPER MODEL SB1119/SB1120 OWNER'S MANUAL South Bend Tools ® A Tradition of Excellence © May, 2021 by South Bend Tools For Machines Mfd. Since 3/21...
  • Page 2 We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use? South Bend Tools Technical Documentation Manager P.O. Box 2027 Bellingham, WA 98227 Email: manuals@southbendtools.com...

  • Page 3: Table Of Contents

    Shop-Made Safety Accessories ......40 Identification ............2 Other Accessories ..........44 Description of Controls & Components ....3 SB1119 Product Specifications ......6 MAINTENANCE ............. 47 SB1120 Product Specifications ......8 Maintenance Schedule ........47 Cleaning & Protecting ........47 SAFETY ................

  • Page 4: Introduction

    I N T R O D U C T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 INTRODUCTION Identification Hold-Down Hold-Down Cutter Cutter Spindle Spindle Featherboard Featherboard Guard Guard (1 of 2) (1 of 2) Control Control Panel...

  • Page 5: Description Of Controls & Components

    I N T R O D U C T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Description of Controls & Components Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.
  • Page 6 I N T R O D U C T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 Guard Height Lock Knobs: Loosen to adjust front cutter guard height and tighten to secure. M. Cutter Guard: Adjusts to protect user from accidental cutter contact or chips thrown by cutterhead.
  • Page 7 I N T R O D U C T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Featherboard Position Lock Handle: Loosen Spindle Assembly Lock Handle: Locks/ to adjust featherboard closer or farther away unlocks spindle seat to change spindles.

  • Page 8: Sb1119 Product Specifications

    Model SB1119/SB1120 For Machines Mfd. Since 3/21 SB1119 Product Specifications Product Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Tools PHONE: (360) 734-1540 • www.southbendtools.com Model SB1119 3 HP Single­Phase Spindle Shaper Product Dimensions Weight................................660 lbs.
  • Page 9 I N T R O D U C T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Main Specifications Operation Info Max. Cutter Height............................ 5 in. Max. Cutter Diameter..........................7 in. Spindle Sizes..........................3/4, 1-1/4 in. Spindle Lengths......................... 3-7/8, 5-7/8 in.

  • Page 10: Sb1120 Product Specifications

    I N T R O D U C T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 Product Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Tools PHONE: (360) 734-1540 • www.southbendtools.com Model SB1120 5 HP 3­Phase Spindle Shaper Product Dimensions Weight................................
  • Page 11 I N T R O D U C T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Main Specifications Operation Info Max. Cutter Height............................ 5 in. Max. Cutter Diameter..........................7 in. Spindle Sizes..........................3/4, 1-1/4 in. Spindle Lengths......................... 3-7/8, 5-7/8 in.

  • Page 12: Safety

    S A F E T Y Model SB1119/SB1120 For Machines Mfd. Since 3/21 SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
  • Page 13 S A F E T Y For Machines Mfd. Since 3/21 Model SB1119/SB1120 Entanglement: Loose clothing, gloves, neckties, Chuck Keys or Adjusting Tools: Tools used to jewelry or long hair may get caught in adjust spindles, chucks, or any moving/...

  • Page 14: Additional Shaper Safety

    S A F E T Y Model SB1119/SB1120 For Machines Mfd. Since 3/21 Additional Shaper Safety Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutter. Cutters or other parts improperly secured to spindle can fly off and strike nearby operators with great force.

  • Page 15: Preparation

    P R E P A R A T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 PREPARATION Preparation Overview Required for Setup The purpose of the preparation section is to help The items listed below are required to you prepare your machine for operation.

  • Page 16: Power Supply Requirements

    The operate at one time during normal operations. wire with green insulation (with or without Full-Load Rating (SB1119) ....20 Amps yellow stripes) is the equipment-grounding wire. Full-Load Rating (SB1120) ..... 16.5 Amps...
  • Page 17 GROUNDED L15-20 RECEPTACLE SB1119 Circuit Requirements Grounding Prong is Hooked This machine is prewired to operate on a power supply circuit that has a verified ground and L15-20 meets the following requirements: PLUG Nominal Voltage ...

  • Page 18: Unpacking

    P R E P A R A T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 Unpacking This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may...

  • Page 19: Cleaning & Protecting

    P R E P A R A T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Cleaning & Protecting Avoid chlorine-based solvents, such as The unpainted surfaces are coated at the factory acetone or brake parts cleaner that may with a heavy-duty rust preventative that damage painted surfaces.

  • Page 20: Location

    P R E P A R A T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 Location Weight Load Refer to the Machine Specifications for the Physical Environment weight of your machine. Make sure that the surface upon which the machine is placed will...

  • Page 21: Lifting & Moving

    The Model SB1119/SB1120 can be lifted with one of the following methods: • Lifting Straps & Safety Hooks: Connect Incorrect assembly of spindle and drawbar...
  • Page 22 P R E P A R A T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 Lay straightedge across outer insert and Insert spindle base into spindle cartridge table surface in pattern shown in Figure 17. (see Figure 19). Thread spindle nut onto cartridge approximately 1 turn.

  • Page 23: Dust Collection

    P R E P A R A T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Dust Collection Secure spindle nut with spindle wrench and tighten drawbar nut (see Figure 21). DO NOT use excessive force. This machine creates a lot of wood chips/ dust during operation.

  • Page 24: Test Run

    Figure 24). Verify motor starts up and runs preparation and assembly. smoothly without any unusual problems or noises. Press STOP button (see Figure 24). — For SB1119: Proceed to Step 14. Turn RPM adjustment knob all the way counterclockwise (see Figure 24). South Bend Tools -22-...
  • Page 25 P R E P A R A T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 — For SB1120: Verify spindle rotates 13. Install electrical box and screws removed in Step 10, and reconnect machine to power counterclockwise when viewed from before proceeding to Step 15.

  • Page 26: Operation

    Regardless of the content in this section, South Bend Tools will not be held liable for Note: Due to the generic nature of this overview, accidents caused by lack of training.

  • Page 27: Workpiece Inspection

    Featherboards are used to hold the workpiece require modification before they are safe to cut. flat on the table and snug against the fence. The Model SB1119/SB1120 includes two fence Before cutting, inspect all workpieces for the featherboards: one for infeed and one for outfeed.

  • Page 28: Changing Cutter Rotation

    To change featherboard clearance range: Remove hardware securing featherboard to Cutter Rotation L-bracket (see Figure 30). The Model SB1119/SB1120 is equipped with a FOR/REV (forward/reverse) switch, as shown in L-Bracket L-Bracket Figure 32. In most cases, the shaper should run in the FOR direction.

  • Page 29: Changing Spindle Speed

    O P E R A T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Changing • Use slower speeds for larger cutters because the knives on the outside of the cutter rotate faster on larger cutters than on smaller...

  • Page 30: Adjusting Cutterhead Guard

    O P E R A T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 Adjusting Installing Cutters Cutterhead Guard Large cutters (3 ⁄ " or greater) must be operated at a lower speed than smaller cutters. Cutters are advertised with and should not exceed their The cutterhead guard protects the user from rated RPM.

  • Page 31: Using Push Sticks

    O P E R A T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Feeding: Place the notched end of the push stick Tighten cap screw with hex wrench while against the end of the workpiece (see Figure holding spindle stationary with spindle wrench (see Figure 37).

  • Page 32: Using Table Inserts

    O P E R A T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 Using Table Inserts Adjusting Spindle Height Your shaper includes three table inserts with inside openings of 2 ⁄ ", 4 ⁄ ", and 5 ⁄...

  • Page 33: Operating Spindle Height Digital Readout

    The fence is a two-piece adjustable system. Each fence is independently adjustable to compensate for different cutting thicknesses and special The Model SB1119/SB1120 is equipped with shaping applications. One full turn of the a readout for spindle height which, unlike the knurled micro-adjustment knob moves the split speed readout, has interactive controls.

  • Page 34: Straight Shaping

    O P E R A T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 Straight Shaping Adjusting Guard/Fence Base Loosen guard/fence base lock knobs (see Since the fence is a two-piece adjustable system, Figure 45). the outfeed fence can be adjusted to provide...
  • Page 35 O P E R A T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Loosen both guard/fence lock knobs (see Figure 48). Always cut end grain first when putting Adjust infeed fence by turning guard/fence an edge around perimeter of workpiece to base adjustment knob (see Figure 48) until minimize tearout (see Figure 46).
  • Page 36 O P E R A T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 When cutter comes to complete stop, adjust Tighten lock knobs when fence faces will best outfeed fence using technique used in support workpiece. Steps 2–4 to support new profiled edge (see Figure 49).

  • Page 37: Using Rub Collars

    O P E R A T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Using Rub Collars Rub collar above cutter: When rub collar is used above cutter, cut cannot be seen (see Figure 53). This offers some advantage—...

  • Page 38: Irregular Shaping

    O P E R A T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 Irregular Shaping Irregular or freehand shaping takes a high All guards MUST be installed on shaper before degree of skill and dexterity. The fence assembly operation.
  • Page 39 O P E R A T I O N For Machines Mfd. Since 3/21 Model SB1119/SB1120 Using Clamped Board Insert starting pin into table surface, using pin location that best supports your work Sometimes the starting pin will not be in the (see Figure 56).

  • Page 40: Pattern Work

    O P E R A T I O N Model SB1119/SB1120 For Machines Mfd. Since 3/21 Pattern Work Things to consider when making a pattern or fixture: When using a pattern, a rub collar or ball • Use a material that will smoothly follow rub bearing can be positioned either above, below, or collar, ball bearing, or fence.

  • Page 41: Shaping Small Stock

    Note: When using zero-clearance fence, fence-mounted featherboards that come with Model SB1119/SB1120 must either be clamped/mounted to zero-clearance fence or appropriate featherboards must be constructed. Please refer to Making Featherboards on Page 41 for instructions on making shop-made featherboards.

  • Page 42: Accessories

    A C C E S S O R I E S Model SB1119/SB1120 For Machines Mfd. Since 3/21 ACCESSORIES Shop-Made Safety Remove (2) cap screws shown in Figure 61 from each fence mounting bracket. Accessories Shop-made safety accessories provide support and various options for different operations.
  • Page 43 A C C E S S O R I E S For Machines Mfd. Since 3/21 Model SB1119/SB1120 Drill countersunk mounting holes in zero- To install a featherboard, feed a piece of stock clearance fence so fasteners from split fences halfway through the machine, then turn the machine OFF.
  • Page 44 A C C E S S O R I E S Model SB1119/SB1120 For Machines Mfd. Since 3/21 Making Push Sticks Supporting: A second push stick can be used to keep the workpiece firmly against the fence while When used correctly, push sticks reduce the cutting.
  • Page 45 Figure 66 shows one way to make and attach fence (see Making Zero-Clearance Fence on a box guard to the Model SB1119/SB1120. This Page 40 for instructions). guard replaces the vertical clear plastic guard that is included with the shaper.

  • Page 46: Other Accessories

    A C C E S S O R I E S Model SB1119/SB1120 For Machines Mfd. Since 3/21 Other Accessories W1164—Spacer ⁄ " Bore, 1 ⁄ " OD, ⁄ " High W1165—Spacer ⁄ " Bore, 1 ⁄ " OD, ⁄...
  • Page 47 A C C E S S O R I E S For Machines Mfd. Since 3/21 Model SB1119/SB1120 SB1092—2 HP Cyclone Dust Collector T28172—14" x 39" Heavy-Duty Roller Table The Model SB1092 features a 2 HP motor, a T28369—14" x 78" Heavy-Duty Roller Table whopping 1700 CFM of airflow capacity, and T28370—14"...
  • Page 48 A C C E S S O R I E S Model SB1119/SB1120 For Machines Mfd. Since 3/21 C2026— ⁄ " & ⁄ " Quarter Round & ⁄ " Bead C2097Z—Ogee Moulding ⁄ " Bore, 2 ⁄ " Diameter, 1" Cutter Height ⁄...

  • Page 49: Maintenance

    For Machines Mfd. Since 3/21 Model SB1119/SB1120 MAINTENANCE Maintenance Schedule Cleaning & Protecting Cleaning the Model SB1119/SB1120 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry Always disconnect cloth. Blow out any hard-to-reach areas with...

  • Page 50: Machine Storage

    For Machines Mfd. Since 3/21 Machine Storage Lubrication All machinery will develop serious rust problems Since all bearings on the Model SB1119/SB1120 and corrosion damage if it is not properly are sealed and permanently lubricated, simply prepared for storage. If decommissioning this leave them until they need to be replaced.
  • Page 51 M A I N T E N A N C E For Machines Mfd. Since 3/21 Model SB1119/SB1120 Elevation Leadscrew & Spindle Fence Rack & Pinion Slides Lubrication Type ..T26419 or NLGI#2 Equiv. Amount ........... Thin Coat Lubrication Type ..T26419 or NLGI#2 Equiv.

  • Page 52: Checking & Replacing V-Belt

    M A I N T E N A N C E Model SB1119/SB1120 For Machines Mfd. Since 3/21 Checking & Replacing Replace old V-belt with a new one and use motor bracket handle to tension belt. V-Belt Check V-belt tension by pressing center of belt with your thumb (see Figure 80).

  • Page 53: Service

    S E R V I C E For Machines Mfd. Since 3/21 Model SB1119/SB1120 Replacing Remove spindle and replace bearings inside bearing housing. If you need pointers regarding bearing replacement, call Spindle Bearings Technical Support. Should a bearing fail, your shaper will develop...

  • Page 54: Calibrating Fence Scales

    Lay straightedge across outer insert and table surface in pattern shown in Figure 84. Fence Scales Flat Head The Model SB1119/SB1120 features forward and Table Surface Screws (1 of 3) reverse spindle rotation; either fence face can function as the infeed or outfeed fence. However,...

  • Page 55: Aligning Fence Faces

    S E R V I C E For Machines Mfd. Since 3/21 Model SB1119/SB1120 Aligning Fence Faces Loosen (2) gib lock set screws shown in Figure 87. For safe and accurate shaping, the fence faces must be parallel with one another so that they...

  • Page 56: Truing Wooden Fences

    S E R V I C E Model SB1119/SB1120 For Machines Mfd. Since 3/21 Truing Wooden Fences Place straightedge against both fence faces (see Figure 90). A flat and properly aligned fence creates a safer, smoother cutting operation. A damaged or worn fence should be replaced.

  • Page 57: Aligning Pulleys

    S E R V I C E For Machines Mfd. Since 3/21 Model SB1119/SB1120 Aligning Pulleys — If there are no gaps anywhere between straightedge and fence faces, no truing is necessary. Pulley alignment is important to the performance of your shaper. If the pulleys are just slightly out —...

  • Page 58: Adjusting Spindle Gib

    S E R V I C E Model SB1119/SB1120 For Machines Mfd. Since 3/21 Adjusting Spindle Gib Loosen (4) Phillips head screws enough to remove motor access panel (see Figure 95). The gib controls the smoothness of the slide movement, as well as the run-out or end play...

  • Page 59: Squaring Spindle

    S E R V I C E For Machines Mfd. Since 3/21 Model SB1119/SB1120 Loosen (4) jam nuts on gib set screws (see To square spindle: Figure 97). DISCONNECT MACHINE FROM POWER! Remove guard/fence assembly from table. Remove any cutters or spacers from spindle.
  • Page 60 S E R V I C E Model SB1119/SB1120 For Machines Mfd. Since 3/21 Adjust hex stand-offs shown in Figure 102 Open cabinet door and loosen (4) Phillips head screws enough to remove motor access by small increments until spindle is square panel (see Figure 100).

  • Page 61: Troubleshooting

    TROU B LESHOOTI NG For Machines Mfd. Since 3/21 Model SB1119/SB1120 TROUBLESHOOTING If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom...
  • Page 62 TROU B LESHOOTI NG Model SB1119/SB1120 For Machines Mfd. Since 3/21 Symptom Possible Cause Possible Solution Machine has 6. Pulley loose. 6. Secure pulley on shaft. vibration or noisy 7. Motor mount loose/broken. 7. Tighten/replace. operation. (Cont.) 8. Workpiece loose.

  • Page 63: Electrical

    E L E C T R I C A L For Machines Mfd. Since 3/21 Model SB1119/SB1120 ELECTRICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine.

  • Page 64: Sb1119 Wiring Diagram

    E L E C T R I C A L Model SB1119/SB1120 For Machines Mfd. Since 3/21 SB1119 Wiring Diagram RPM Sensor Control Panel Circuit Board Height Sensor Circuit Board Ground WARNING! SHOCK HAZARD! Disconnect power before working on wiring.

  • Page 65: Sb1120 Wiring Diagram

    E L E C T R I C A L For Machines Mfd. Since 3/21 Model SB1119/SB1120 SB1120 Wiring Diagram RPM Sensor Control Panel Circuit Board Height Sensor Circuit Board Ground WARNING! SHOCK HAZARD! Disconnect power before working on wiring.

  • Page 66: Electrical Component Photos

    E L E C T R I C A L Model SB1119/SB1120 For Machines Mfd. Since 3/21 Electrical Component Photos Figure Figure 103. Control panel wiring. . Control panel wiring. Figure Figure 104. Spindle RPM and height sensors. . Spindle RPM and height sensors.

  • Page 67: Electrical Component Photos (Cont.)

    E L E C T R I C A L For Machines Mfd. Since 3/21 Model SB1119/SB1120 Electrical Component Photos (Cont.) Figure Figure 106. SB1119 electrical box wiring. . SB1119 electrical box wiring. Figure Figure 108. SB1120 electrical box wiring. . SB1120 electrical box wiring.

  • Page 68: Parts

    P A R T S Model SB1119/SB1120 For Machines Mfd. Since 3/21 PARTS Table 25-1 25-2 25-3 25-4 25-5 7 12 25-6 25-2 25-3 59-18 59-19 59-4 59-15 59-6 59-10 59-5 59-13 59-9 59-16 59-12 59-11 59-17 59-2 59-8 59-1...
  • Page 69 P A R T S For Machines Mfd. Since 3/21 Model SB1119/SB1120 Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB1119001 KNOB BOLT M6-1 X 20, 6-LOBE, D40 PSB1119032 FLAT WASHER 5MM PSB1119002 TOP CUTTER GUARD PSB1119033...

  • Page 70: Cabinet

    138 PSB1119138 PHLP HD SCR M5-.8 X 10 169 PSB1119169 PHLP HD SCR M4-.7 X 10 139 PSB1119139 PHLP HD SCR M4-.7 X 8 PSB1119170 POWER CORD 12G 3W 138" 6-20P (SB1119) 140 PSB1119140 EXT TOOTH WASHER 4MM PSB1120170 POWER CORD 12G 4W 138" L15-20P (SB1120)
  • Page 71 P A R T S For Machines Mfd. Since 3/21 Model SB1119/SB1120 Motor & Handwheel 123-1 123-2 123-3 123-4 123-5 REF PART # DESCRIPTION PART # DESCRIPTION PSB1119040 EXT RETAINING RING 40MM PSB1119046 KEY 8 X 7 X 43 RE...
  • Page 72 PSB1119121 TENSION PIVOT SHAFT PSB1119070 FLAT WASHER 12MM PSB1119122 POLY V-BELT 10V X 25L RIBBED PSB1119071 LOCK WASHER 12MM PSB1119123 MOTOR 3HP 230V 3-PH (SB1119) PSB1119072 CAP SCREW M12-1.75 X 80 123-1 PSB1119123-1 MOTOR JUNCTION BOX (SB1119) PSB1119073 BUSHING 123-2...

  • Page 73: Accessories

    P A R T S For Machines Mfd. Since 3/21 Model SB1119/SB1120 Accessories 63-1 147-10 63-2 147-5 147-12 156-1 63-3 147-13 147-6 63-4 156-2 147-7 147-1 147-14 156-3 63-5 147-2 63-5 147-15 156-4 147-3 156-4 63-5 63-6 156-5 147-16 147-9...

  • Page 74: Machine Labels

    The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at (360) 734-1540 or www.southbendtools.com to order new labels.

  • Page 75: Warranty

    WARRANTY Warranty This quality product is warranted by South Bend Tools to the original buyer for 2 years from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs.
  • Page 76 southbendtools.com Printed In Taiwan #CS21788...

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