Related Manuals for brevini Dana M Series
Summary of Contents for brevini Dana M Series
- Page 1 ® Installation and Maintenance Manual Gearmotors M/N Series IMM-0019EN December 2022...
- Page 2 CONTENTS DISCLAIMER The official language chosen by the Product manufacturer is English. No liability is assumed as a result of translations in other languages not in compliance with the original meaning. In case of conflicting language versions of this document, the English original prevails.
-
Page 3: Table Of Contents
CONTENTS 1 VERSION TRACKING ........................5 MANUAL APPLICABILITY AND SUPPORTED MODELS ..............5 2 HOW TO USE THIS MANUAL ......................6 3 UNIT DESIGNATION ......................... 7 DETAILED UNIT DESIGNATION ......................7 NAMEPLATE UNIT DESIGNATION ...................... 8 4 STANDARD TYPE GEARBOX PART LIST ..................9 M...TYPE 3 STAGES .......................... - Page 4 CONTENTS 12 TROUBLESHOOTING GUIDE ......................37 13 DISPOSAL ............................40 13.1 DISPOSAL OF OIL ..........................40 13.2 DISPOSAL OF SEALING ........................40 13.3 DISPOSAL OF METAL ........................40 Dana Incorporated IMM-0019EN - Installation and Maintenance Manual...
-
Page 5: Version Tracking
1 VERSION TRACKING File name Revision Date Changes description IMM-0019EN_Rev.00 Gearmotors MN 17/10/2022 - Changed layout Series IMM-0019EN_Rev.01 Gearmotors MN 07/12/2022 - Updated "Use the breather plug" page 22 Series 1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS Models Gearmotors M/N Series IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... -
Page 6: How To Use This Manual
2 HOW TO USE THIS MANUAL Take attention to the following safety and warning signs for proper understanding and quick reference. Table 1: Indicates an imminently hazardous situation which, if DANGER not avoided, will result in death or serious injury. Indicates an imminently hazardous situation which, if WARNING not avoided, could result in death or serious injury. -
Page 7: Unit Designation
3 UNIT DESIGNATION 3.1 DETAILED UNIT DESIGNATION M R 4 7 3 - 90S / 4 - L02 Brake L-220V P-24V S -220 V Z-24 V 01-10 Nm 10-100 Nm 02-25 Nm 20-200 Nm 04-40 Nm 30-300 Nm 05-50 Nm 40-400 Nm Motor Size For MV / NV Types... -
Page 8: Nameplate Unit Designation
NAMEPLATE UNIT DESIGNATION 3.2 NAMEPLATE UNIT DESIGNATION NOTE: Nameplate unit designation is a short abbreviation from the detailed designation. A sample name plate for M Series Type MR473-90 S / 4B Serial N.: 100658986 MADE IN TURKEY Power : Ratio: Speed rpm. -
Page 9: Standard Type Gearbox Part List
4 STANDARD TYPE GEARBOX PART LIST 4.1 M...TYPE 3 STAGES Only in gearboxes with 3 stages NOTE: Standard M type 3 stages basic part diagram. Parts may differ for special applications. Parts List Parts List Parts List Output shaft Bearing Housing Gear Oil plug... -
Page 10: Type 3 Stages
5 N...TYPE 3 STAGES Only in gearboxes with 3 stages NOTE: Standard N type 3 stages basic part diagram. Parts may differ for special applications. Parts List Parts List Parts List Housing Output Shaft Gear Oil plug Bearing Circlips Seal Circlips Bearing Circlips... - Page 11 M, N... ADDITIONAL STAGE FOR 4 STAGE TYPES 5.1 M, N... ADDITIONAL STAGE FOR 4 STAGE TYPES NOTE: M, N additional stage for 4 stage types part diagram. (Standard) Parts List Circlips Bearing Gear Oil plug Bearing Circlips Shaft Seal Gear Circlips Bolt...
-
Page 12: M, N Types
M, N...MOTOR FLANGE FOR DIRECT COUPLED TYPES 5.2 M, N...MOTOR FLANGE FOR DIRECT COUPLED TYPES Parts List Shaft Circlips Bearing Circlips Flange Gear Circlips 5.3 M, N...TYPES B5, B14 MOTOR FLANGE Parts List Shaft Circlips Bearing Circlips B5 / B14 Flange Seal Gear Circlips... -
Page 13: Safety
6 SAFETY 6.1 INTENDED USE The gear reducer is designed for use in industrial machines. Please refer to our catalogue or our web page for the maximum permitted torques and speeds. The most important maximum permitted values are indicated on the nameplate of the product. But the whole data can be found on our product catalogues. -
Page 14: Safety Instructions
SAFETY INSTRUCTIONS 6.3 SAFETY INSTRUCTIONS 6.3.1 GENERAL SAFETY INSTRUCTIONS 6.3.1.1 Working on the gear reducer WARNING Inappropriately executed work can lead to injury or damage. Make sure that the gear reducer is only installed, maintained and dismantled by trained technicians. WARNING Foreign bodies spinning through the air can cause grave injury. -
Page 15: Tightening Torques
TIGHTENING TORQUES 6.3.1.4 Lubricant WARNING Extended, intensive contact with oils can lead to skin irritations. Avoid extended contact with oil, and clean oil off skin thoroughly. WARNING Hot oil can cause scalding. When changing oil, protect yourself against contacting hot oil. 6.3.1.5 Ambient Conditions DANGER If the gear unit will be used in outdoor applications the gear unit must be prevented from rain snow and dust. -
Page 16: Case Of Fire
CASE OF FIRE 6.5 CASE OF FIRE The gear reducer itself is not combustible. However, it usually contains a synthetic or mineral gear oil. Please observe the following if the gear reducer is situated in a burning environment 6.5.1 SUITABLE EXTINGUISHING AGENTS, PROTECTIVE EQUIPMENT Always keep suitable extinguishing, protective equipment like carbon dioxide, powder, foam, fog easily accessible around the gear unit. -
Page 17: Thinks To Check Before The Gear Unit Or Geared Motor Is Installed
7 THINKS TO CHECK BEFORE THE GEAR UNIT OR GEARED MOTOR IS INSTAL- NOTE: If geared motors are used, please also refer to the manual of the motor manufacturer. Before you install the gearbox you have to be sure that the gearbox is arrived with the all necessary equipment and without damage. -
Page 18: Storage
STORAGE 7.2 STORAGE If the geared unit or geared motor will be stored up to 3 years refer to the following instructions; With Packing; Use corrosion protection oil for the output shaft and connection surfaces like flange surface or foot assembling surface. Seal the unit in a plastic wrap and pack it in container. -
Page 19: Installing The Gear Unit
8 INSTALLING THE GEAR UNIT 8.1 BEFORE YOU START • Observe the gear unit for damages of storage or transportation. If any damage please contact Dana Motion Systems Italia S.r.l.. • Be sure that you have all the equipment necessary for installing like; Spanners, torque wrench, shims and distance rings, fixing devices for input and output elements, lubricant, bolt adhesive etc. -
Page 20: Check The Voltage Supply
CHECK THE VOLTAGE SUPPLY 8.4 CHECK THE VOLTAGE SUPPLY The standard geared motors are supplied with 230/400 V 50/60 Hz up to 3 kW including 3 kW and 400/690 V 50/60 Hz over 3 kW and is indicated on the motors name plate unless it is differently ordered. In case of only gear unit is supplied from Dana Motion Systems Italia S.r.l. - Page 21 CHECK THE VOLTAGE SUPPLY Standard type brakes basic wiring diagram DANGER The electric connection must be done by experienced electric technician. The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox/motor. Delayed Running Brake ( 220 V) Sudden Brake (220 V) R S T R S T N...
-
Page 22: Check The Mounting Position
CHECK THE MOUNTING POSITION 8.5 CHECK THE MOUNTING POSITION The mounting position must be in accordance with the mounting position mentioned on the name plate. If different please con- tact Dana Motion Systems Italia S.r.l. for possibilities of using in a different mounting position. Refer to the mounting positions and oil quantities on this manual and adjust the oil level accordingly with the recommended oil types given on this manuel. -
Page 23: Cover Abrasive Ambient
COVER ABRASIVE AMBIENT 8.9 COVER ABRASIVE AMBIENT If the gear unit will be placed on a abrasive ambient be sure that the output seals are covered so that no abrasive material, chemicals or water touches the seals. Any pressure coming from outside over the seals can cause that the out staying sub- stances to enter the gearbox and cause serious damage to the gear unit. -
Page 24: Mechanical Installation
9 MECHANICAL INSTALLATION The gear unit can only be installed using the supplied connection points like foot and flange assembling points. DANGER To install the gear unit without the supplied connection points can cause serious injuries by loosening or braking the gear unit. Even the gear unit is installed totally correctly according this manual, be sure that no one will be harmed by accidentally brake downs or loosening. -
Page 25: Fitting Output Shaft Elements
FITTING OUTPUT SHAFT ELEMENTS 9.1 FITTING OUTPUT SHAFT ELEMENTS Use the following illustration to assemble output shaft units Shaft Bearing Coupling Hub 9.2 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS The Output Shaft unit (transmission elements) must placed as close as possible to the gear unit so that the radial load is as closest as possible to the gear unit. -
Page 26: Fitting Couplings
FITTING COUPLINGS 9.3 FITTING COUPLINGS By fitting couplings be sure that there is some clearance between the two elements. By fitting couplings be sure that there is no eccentricity between the two shafts. By fitting couplings be sure that the two shafts are not angular miss-aligned. IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... -
Page 27: Maintenance & Inspection
10 MAINTENANCE & INSPECTION Under normal ambient and working conditions the gear unit should be checked according the following intervals. (For definition of normal working conditions refer to the product catalogue: “Selecting Gearbox” section); Table 6: Item to check /replace Every 3.000 working hours Every 4.000 working hours Every 10.000 working... -
Page 28: Lubrication
11 LUBRICATION 11.1 OIL TYPES Table 7: Beyond Klüber Ambient Temperature Aral Petro- Castrol Lubrica- Mobil Shell Total [ºC] leum tion Lubricant ISO VG 51517-3 Forced Dip Lubri- Lubrica- cation tion Klüberoil Degol BG Energol Alpha SP Mobilgear Carter EP 0 ... -
Page 29: Changing The Oil
CHANGING THE OIL Beyond Klüber Ambient Temperature Aral Petro- Castrol Lubrica- Mobil Shell Total [ºC] leum tion Lubricant ISO VG 51517-3 Forced Dip Lubri- Lubrica- cation tion Cassida Food CLP NSF Optileb GT Klüberoil 4 Mobil SHC Nevastane -15 ... +25 +5 ... -
Page 30: Oil Levels, Plugs And Quantities
OIL LEVELS, PLUGS AND QUANTITIES 11.3 OIL LEVELS, PLUGS AND QUANTITIES Table 8: Symbols: Drain Plug Oil Filling Vent Plug Oil Level Table 9: M Series 2-3 Stages Oil Quantities Type M002 / 003 0.4 / 0.35 0.6 / 0.55 0.5 / 0.5 0.6 / 0.55 0.5 / 0.4... - Page 31 OIL LEVELS, PLUGS AND QUANTITIES Table 10: Symbols: Drain Plug Oil Filling Vent Plug Oil Level Table 11: N Series 2-3 Stages Oil Quantities Type N002 / 003 0.4 / 0.35 0.6 / 0.55 0.5 / 0.5 0.6 / 0.55 0.5 / 0.4 0.5 / 0.4 N102 / 103...
- Page 32 OIL LEVELS, PLUGS AND QUANTITIES Table 12: Symbols: Drain Plug Oil Filling Vent Plug Oil Level Table 13: M Series 4 Stages Oil Quantities Type A / B A / B A / B A / B A / B A / B M284 1.6 / 0.25...
- Page 33 OIL LEVELS, PLUGS AND QUANTITIES Table 14: Symbols: Drain Plug Oil Filling Vent Plug Oil Level Table 15: N Series 4 Stages Oil Quantities Type A / B A / B A / B A / B A / B A / B N284 1.6 / 0.25...
- Page 34 OIL LEVELS, PLUGS AND QUANTITIES Table 16: Symbols: Drain Plug Oil Filling Vent Plug Oil Level Table 17: M Series 5-6 Stages Oil Quantities Type A / B A / B A / B A / B A / B A / B M275 1 / 0.4...
- Page 35 OIL LEVELS, PLUGS AND QUANTITIES Table 18: Symbols: Drain Plug Oil Filling Vent Plug Oil Level Table 19: N Series 5-6 Stages Oil Quantities Type A / B A / B A / B A / B A / B A / B N275 1 / 0.4...
-
Page 36: Mounting Positions
MOUNTING POSITIONS 11.4 MOUNTING POSITIONS M Series N Series Indicated mounting positions are determined as reference directional position of the gearbox. Mounting surfaces are not binding. Dana Incorporated IMM-0019EN - Installation and Maintenance Manual... - Page 37 12 TROUBLESHOOTING GUIDE WARNING All the operations bellow must be done by authorized and skilled mechanician/electrician. Inform Dana Motion Systems Italia S.r.l. before making any change to the gearbox. Only oil change is allowed to change with- out information. Do not make any think if you are not sure what you are doing and contact Dana Motion Systems Italia S.r.l.. Any change or operation done without the information of Dana Motion Systems Italia S.r.l.
- Page 38 TROUBLESHOOTING GUIDE Problem Observation Remedy Measure the surface temp. using a temperature measuring de- vice under full load. If the temp is under +80 Celsius this will make no harm to the gearbox and is normal. All ATEX conforming gear- boxes and standart worm gearboxes are designed to work under You are using Worm Gear Box max.
- Page 39 TROUBLESHOOTING GUIDE Problem Observation Remedy Observe exactly where the oil is comming out. It could be seal or plug point where it comes out and leakes over the housing. If this Oil is Leaking Oil Leakage from Housing is your case goto ID 018/019. If you are sure oil comes out from housing than housing has some micro split / crack.
- Page 40 13 DISPOSAL If your product is no longer of use and you wish to dispose of it, refer to the instructions here. If you have any questions regarding ecological disposal methods, please consult our service points given on the backside of this manuel. 13.1 DISPOSAL OF OIL Lubricants (oil and greases) are hazardous substances, which can contaminate soil and water.
- Page 41 IMM-0019EN - Installation and Maintenance Manual Dana Incorporated...
- Page 42 Copyright 2022 Dana Incorporated For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com. be reproduced in whole or in part by any means, ® For other service publications, visit electronic or otherwise, without prior written approval. www.danaaftermarket.com/literature-library THIS INFORMATION IS NOT INTENDED FOR SALE OR For online service parts ordering,...
Need help?
Do you have a question about the Dana M Series and is the answer not in the manual?
Questions and answers