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Related Manuals for Fröling Lambdamat LM 1500 KOM
Summary of Contents for Fröling Lambdamat LM 1500 KOM
- Page 1 Installation instructions Lambdamat LM 1500 KOM Translation of original German version of installation instructions for technicians. Read and follow all instructions and safety instructions. All errors and omissions excepted. M2050222_en | Edition 18/08/2022...
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Page 2: Table Of Contents
5.6.9 Fitting the side panels ........................ 31 5.6.10 Fitting various covers ......................... 34 5.6.11 Fitting the door contact switch ....................35 5.6.12 Fitting the combustion chamber ash removal unit (optional) ............. 37 5.6.13 Installing the underpressure controller..................39 M2050222_en | Installation instructions Lambdamat LM 1500 KOM... - Page 3 6.3 Heating up for the first time ........................59 6.3.1 Screed drying..........................60 7 Decommissioning ............................61 7.1 Out of service for long periods ......................61 7.2 Disassembly............................61 7.3 Disposal ..............................61 M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
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Page 4: General
Froling. On commissioning by FROLING Customer Service the validity of the delivery certificate will be noted on the customer service record. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 5: Safety
The dangerous situation may occur and if measures are not observed it will lead to minor injuries. NOTICE The dangerous situation may occur and if measures are not observed it will lead to damage to property or pollution. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 6: Qualification Of Assembly Staff
You must ensure that staff have the protective equipment specified by accident prevention regulations! ▪ During transport, erection and installation: - wear suitable work wear - wear protective gloves - wear safety shoes (min. protection class S1P) M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 7: Design Information
Water quality for heating, steam, cooling and air conditioning systems (Switzerland) UNI 8065 Technical standard regulating hot water preparation. DM 26.06.2015 (Ministerial Decree specifying the minimum requirements) Follow the instructions of this standard and any related updates. (Italy) M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 8: Regulations And Standards For Permitted Fuels
▪ Installation at altitude higher than 2000 metres above sea level only after consultation with the manufacturer ▪ The system must be protected against gnawing and nesting by animals (such as rodents) ▪ No flammable materials in proximity to the system M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 9: Chimney Connection/Chimney System
EN 303-5 specifies that the entire flue gas system must be designed to prevent, wherever possible, damage caused by seepage, insufficient feed pressure and condensation. Please note within the permissible operating range of the boiler flue gas temperatures lower than 160K above room temperature may occur. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 10: Connection Line To The Chimney
▪ 1.5 x nominal diameter of connection line for radiation shield with rear ventilation, but at least 200 mm (NM) NOTICE! The minimum distances must be observed in accordance with the standards and guidelines applicable in the region M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 11: Measuring Port
NOTICE! Install the draught limiter directly under the mouth of the flue line, as the pressure is constantly low at this point. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 12: Domestic Hot Water
1. For calculating the specific system volume, the smallest individual heating capacity is to be used for systems with several heat generators. 2. In systems with several heat generators with different specific water contents, the smallest specific water content is decisive in each case. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 13: Pressure Maintenance Systems
These systems offer no oxygen removal for the purposes of corrosion control as required by VDI 2035 and in the interests of corrosion protection should not be used. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 14: Storage Tank
Take the following precautions: r Regulations stipulate the use of a return temperature control. Ä The minimum return temperature is 60 °C. We recommend fitting some kind of control device (e.g. thermometer). M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 15: Technical Information
Length of boiler incl. hydraulic slide-on duct 7,075 Length, stoker incl. gears 1290 Length of hydraulic slide-on duct 2715 Length of boiler 4,065 Length of compressed air cleaner (optional) Length, flue gas collection box M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 16: Components And Connections
500 mm FGR (flue gas recirculation) connection 300 mm Broadband probe connection Flue gas temperature sensor connection Safety valve connection (provided by the customer) DN80 / PN 6 Drainage connection 2“ IT M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 17: Technical Specifications
Flue gas mass flow with wood chip W30, 12% O /h (kg/ 8,838 (6,240) Flue gas mass flow with wood chips W30, 9% O 6,285 (4,428) Recommended maximum chimney draught mbar 1. use the maximum attainable oxygen content for chimney design M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 18: Installation
Ä Damp conditions and frost can damage components, particularly electric ones! 5.3 Positioning r Secure cable winch or similar lifting device to the attachment points on the heat exchanger (A) and the combustion chamber (B) and position the components. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 19: Fit The Ash Duct For Ash Removal Of The Combustion Chamber (Only With Lambdamat 750)
Position the heat exchanger on the centre of the combustion chamber and secure to the combustion chamber with 4x screws and nuts. Ä Also screw on the earthing wire (supplied) with the toothed washer as potential equalisation. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 20: Positioning At The Installation Site
(ÖNORM H 5190 - Noise protection measures) 3,650 mm 1,400 mm 1,800 mm (2,100 mm for dismantling the ash screw for maintenance tasks) Stoker: 2,240 mm hydraulic slide-on duct: 3,000 mm 900 mm 5,100 mm M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 21: Laying Firebricks In The Combustion Chamber
Recess and, if necessary, shorten the length and/or height of normal bricks in places where air nozzles, the combustion chamber temperature sensor, combustion chamber low pressure warning device and the automatic ignition are positioned. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 22: Laying Firebricks
Projekt Kunde ACHTUNG: P100764 Vermiculite im Bereich der Schweißnaht Ers. durch: Zeichnungsnummer Rev. Blatt HEIZKESSEL- UND BEHÄLTERBAU Ges.m.b.H. Z097198-IDW (Stoß Innenmantel / Retorte) ausnehmen. A-4710 Grieskirchen, Industriestraße 12 Datum Bearbeiter Letzte Änderung M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 23: Installing The Boiler
5.6.2 Installing the stoker unit r Undo the adjustable feet on the stoker unit and fit to the support provided instead r Screw the stoker unit and support together M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 24: Installing The Hydraulic Stoker Unit
Fit the discharge system (feed screw, etc.) according to the installation instructions enclosed 5.6.3 Installing the hydraulic stoker unit r Fit hydraulic stoker unit to slide-on duct. r Align the entire stoker unit with the adjustable feet. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 25: Fitting The Burn Back Slide Valve
Fit the burn back slide valve with seal to the hydraulic stoker. r Align the burn back slide valve using the adjustable feet. r Fit the discharge (feed screw, etc.) according to the installation instructions enclosed. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 26: Installing The Air Controllers
Re-fit the blanking plate to the air boxes. r Fit the torque supports to the air damper shafts. r Remove the blanking plate and replace it with the pipe with seal (A). M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 27: Fitting The Immersion Sleeves For The Thermal Discharge Valve And Undergrate Sensor
Fit the thermal insulation to the left and right of the boiler, cutting it out at the connections (A). Ä Secure the thermal insulation with tension springs (B). r Cut out the thermal insulation at all the necessary places (C) (doors, torque supports, openings, etc.). M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 28: Fitting The Insulation Base Frame
17 Short lengthways strut L = 817 mm Bottom lengthways strut L = 3733 mm All frame elements feature the position number from the overview so that all parts can be clearly identified. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... - Page 29 Join the corner rods (1-4) and central rods (5, 6, 7) to the side lengthways struts (16, Ä Long lengthways strut (16): front and back Ä Short lengthways strut (17): middle M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
- Page 30 Place eight top cover plates (A) on the boiler as shown in the diagram and secure to the lengthways strut (8) Note the layout: ▪ Flow (B) and return (C) opening ▪ Dotted lines (D) indicate 45° angled parts M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
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Page 31: Fitting The Side Panels
Cut out the thermal insulation at the perforations for the automatic ignition. r Fit the brackets of the compressed air tank to the heat exchanger (A). Ä These are fitted to the stop side of the reversing chamber door. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... - Page 32 Fit the flue gas chamber insulation to the side of the corner rods and beneath the cross-piece. r Weld the insulation to the top cover plates (A). r Fit the back panel below the flue gas chamber. r Fit the door frame to the cleaning door. M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
- Page 33 Secure the cover plate to the top left and right of the heat exchanger. Ä C: 1x to frame Ä D: 2x to attachment panel r Weld the cover plate to the top cover plates. M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
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Page 34: Fitting Various Covers
Installing the cover on both safety heat exchanger Fit all the covers: r Supply air box (A) r Entire FGR piping (B) r Door frame (C) r Primary air and two secondary air dampers M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 35: Fitting The Door Contact Switch
Undo the cap nuts (B) on the four assembly screws. r Insert the insulation sheet at the handles and fit with lock nuts. r Secure the insulation sheet with cap nuts. r Replace the door handle. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... - Page 36 Fit the door frame to the two cleaning doors. r Fit the insulation sheet shown above to the combustion chamber door. r Fit the inspection glass and screw with spring to the combustion chamber door. M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
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Page 37: Fitting The Combustion Chamber Ash Removal Unit (Optional)
On the opposite side of the combustion chamber, put the washer (1) onto the shaft stub r Fit the flange plate (2) with the seal (3) and the flange bearing (4) M2050222_en | Installation instructions Lambdamat LM 1500 KOM... - Page 38 Push the key plate into the safety switch r Set the safety switch so that the key plate engages correctly r Tighten the screws on the safety switch M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
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Page 39: Installing The Underpressure Controller
Screw in the spacer tube (1). r Screw the brass bush (2) into the spacer tube (1). r Push in the combustion chamber overpressure sensor (3) and slightly tighten the retaining screw. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 40: Fitting The Lambda Probe And Various Sensors
(5). Secure it in this position with the wing screw. r Fit the sensor box of the Lambda probe to a suitable place on the boiler and wire according to enclosed instructions. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 41: Installing The Servo-Motors
Set the direction of rotation of the servo-motor (1) to left (L). r Press the unlock key (2) and turn the drive for the shaft to the air duct (3) in an anti- clockwise direction as far as the stop. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 42: Fitting The Combustion Air Fan
Fit the support provided to the combustion air fan and anchor to ground. TIP: Fit the combustion air fan to the opposite side of the compressed air tank to make space for the switching units of the compressed air supply. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 43: Fitting The Automatic Ignition (Optional)
Insert the igniter tube. r Place the double screw clip onto the igniter tube. r Insert the ignition fan into the igniter tube and fix in place using the double screw clip. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 44: Fitting The Compressed Air Cleaner (Optional)
Fit the hose (6) between the compressed air tank and air distribution frame to the hose connection using hose clamps (5). r Fit the control boxes (7) at a suitable place on the boiler. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 45: Fitting The Ash Sliding System (Optional)
Fit the brackets (4) to the ash sliding system (3). r Fit the bottom ash sliding system (E) with seal to the top ash sliding system and to the brackets (D). M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 46: Installing Flue Gas Recirculation Fgr (Optional)
Remove the transport guard from the flue pipe clip (A) and take out the guard (B). r Secure the flue pipe clip (A) with the seal to the secondary air box. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... - Page 47 Secure the FGR blower fan to the U-sheets and the flue pipe adapter. r Replace the drive assembly on the FGR blower fan as shown. r Cut out the thermal insulation on both sides of the boiler. r Remove the blanking plate and seal. M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
- Page 48 Fit the pipe bend with flange on the opposite side of the boiler. r Fit the piping in such a way that the flue pipes are at the same height on each side. M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
- Page 49 Press the unlock key (2) and turn the drive for the shaft to the air duct (3) in an anti- clockwise direction as far as the stop. r Place the servo-motor on the pneumatic rods of the primary and secondary air boxes. M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
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Page 50: Flue Gas Piping
Fit the bracket. NOTICE! The customer is responsible for insulating all piping as well as the induced draught fan and the FGR fan! Make sure the drive assemblies of the blower fans can be removed. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 51: Hydraulic Connection
▪ Unhindered and safe escape of the steam or water that is released must be ensured Return temperature control Diaphragm expansion tank M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 52: Thermal Discharge Safety Device With Zone Valve
Place the rotary drive on the zone valve in such a way that the flat area of the pin fits into the drive housing r Turn the rotary drive clockwise by approx. 90° until both torque supports (E) of the drive match the bores (F) on the zone valve M2050222_en | Installation instructions Lambdamat LM 1500 KOM... - Page 53 Set the high-limit thermostat (STL) to 105 °C and install it according to the installation manual for the boiler M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
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Page 54: Connecting Up The Slide-On Duct Cooling
▪ 500 - 1500 kW rated heat output: place flow rate approx. 2.5 m 9 Safety valve DN15 10 Connection cable (only required for hydraulic feed systems) M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 55: Power Connection And Wiring
Establish potential equalisation to the induced draught fan and FGR fan 5.10 Connecting the hydraulic cylinder r Connect the piping to the hydraulic unit. TIP: Fit a bypass line that can be shut off immediately in front of the hydraulic cylinder. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 56: Commissioning
Check that the drives and servo motors are working and turning in the right direction NOTICE! Check the digital and analogue inputs and outputs - See the instruction manual for the boiler controller. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 57: Compressed Air Cleaner (Optional)
Fuel as per EN 17225 – Part 4: Wood chips class A1 / P16S-P45S Additional for Fuel class 4 (§3 of the 1st Federal Emissions Protection Ordinance (BimSchV) Germany: in the last amended version) M2050222_en | Installation instructions Lambdamat LM 1500 KOM... - Page 58 Therefore: r If the fuel is changed (e.g. from wood chips to pellets), the system must be reset by Froling customer services. M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
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Page 59: Non-Permitted Fuels
Provide the following quantities of dry firewood: Ä Systems up to 250 kW: ¼ m³ Ä Systems up to 500 kW: ½ m³ Ä Systems up to 1500 kW: 1 m³ M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 60: Screed Drying
Close the combustion chamber door. r Leave the boiler in this state for a few hours (ideally overnight). The boiler can then be used in accordance with the operating instructions ("Operating the system" section). M2050222_en | Installation instructions Lambdamat LM 1500 KOM... -
Page 61: Decommissioning
(e.g. AWG in Austria) r You can separate and clean recyclable materials and send them to a recycling centre. r The combustion chamber must be disposed of as builders' waste. M2050222_en | Installation instructions Lambdamat LM 1500 KOM... - Page 62 M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
- Page 63 M2050222_en | Installation instructions Lambdamat LM 1500 KOM...
- Page 64 Manufacturer’s address Froling srl Froling SARL Fröling Heizkessel- und Zweigniederlassung Behälterbau GesmbH Aschheim Industriestraße 12 Max-Planck-Straße 6 Via J. Ressel 2H 1, rue Kellermann A-4710 Grieskirchen 85609 Aschheim I-39100 Bolzano (BZ) F-67450 Mundolsheim +43 (0) 7248 606 0 +49 (0) 89 927 926 0 +39 (0) 471 060460 +33 (0) 388 193 269 info@froeling.com...
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