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1240 0321
Artikelnummer Betriebsanleitung:
Article no. operating instructions:
Operating instructions
Laboratory sorting machine
Sortimat
Type K3, K4 or K5
Pfeuffer GmbH
Flugplatzstraße 70
97318 Kitzingen
GERMANY
Phone: +49 9321 9369-0
Fax:
+49 9321 9369-50
info@pfeuffer.com
Edition 1/26.09.2018
www.pfeuffer.com
Translation of the original operating instructions
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Summary of Contents for Pfeuffer Sortimat K3
- Page 1 1240 0321 Artikelnummer Betriebsanleitung: Article no. operating instructions: Operating instructions Laboratory sorting machine Sortimat Type K3, K4 or K5 Pfeuffer GmbH Flugplatzstraße 70 97318 Kitzingen GERMANY Phone: +49 9321 9369-0 Fax: +49 9321 9369-50 info@pfeuffer.com Edition 1/26.09.2018 www.pfeuffer.com Translation of the original operating instructions...
- Page 2 The Pfeuffer GmbH has prepared and reviewed these Operating Instructions with the greatest care. However, no guarantee is made for its completeness or accuracy.
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Page 3: Table Of Contents
Table of contents Introduction ..........................5 Designated use ........................... 5 Declaration of Conformity ......................6 Structural features of the danger notes ..................7 Pictograms in the operating instructions ................... 7 Identification ..........................8 Safety ............................9 Built-in safety systems ........................ 9 2.1.1 Mains disconnector in a portable device .............. - Page 4 Table of contents Operation ..........................20 Control elements ........................20 7.1.1 Main switch On/Off ..................... 20 7.1.2 Start key ........................20 7.1.3 Coding switch (sorting time) ..................20 Sample preparation measures ....................20 7.2.1 Selecting sieves ......................21 Weighing out the sample ......................22 Filling the sample ........................
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Page 5: Introduction
Introduction Introduction Designated use The SORTIMAT is a laboratory sorting machine for sorting and sifting agricultural grain crops and products made from them. Its use focuses on determining the boldness of brewing barley. The SORTIMAT can be used for assessing the quality of cereals, leguminous crops, oil seeds and pellets. -
Page 6: Declaration Of Conformity
Machinery 2006/42/EC and Electromagnetic Compatibility (EMC) 2014/30/EU Manufacturer: Pfeuffer GmbH Flugplatzstraße 70 97318 Kitzingen GERMANY Person authorized to compile the technical documents: Lothar Pfeuffer, General Manager Product: Laboratory sorting machine Sortimat Type: K3, K4 or K5 Serial number: _________________________... -
Page 7: Structural Features Of The Danger Notes
Introduction Structural features of the danger notes The operating instructions from Pfeuffer GmbH contain instructions that you must comply with for your personal safety as well as to avoid damage to property. The instructions for your personal safety are highlighted by a warning triangle. -
Page 8: Identification
The type plate is located on the left side of the housing next to the power socket for C19/C20 couplers. It is important for all questions to specify the correct type designation, serial number and year of manufacture. Only in this way will rapid processing be possible. Sample Pfeuffer GmbH type plate: Pfeuffer GmbH Tel. +49 9321 969-0 Flugplatzstraße 70... -
Page 9: Safety
Safety Safety It is strictly prohibited to deactivate the safety devices or modify their mode of effect. NOTE Built-in safety systems The built-in safety systems must be checked at regular intervals with the corresponding test methods, see the following table: Test intervals Test methods Daily... -
Page 10: Safety Spring On The Sieve Stack
Safety 2.1.3 Safety spring on the sieve stack The sieve stack on the SORTIMAT has a built-in safety spring as a locking unit so that the sieve stack does not tip backwards after installation. Figure 1: Position of safety spring during operation Figure 2: Position of safety spring when sieve stack is set up CAUTION Bruises and cuts on hands and fingers! -
Page 11: Operating And Danger Areas On The Sortimat
Safety Operating and danger areas on the SORTIMAT Operating area Make sure the installation height is sufficient (according to the stature of the operating personnel). A suitable base (e.g. table) is required for this. Danger area The entire area one meter around the SORTIMAT is a danger area during maintenance and repair work. Keep the area around the SORTIMAT clear of objects. - Page 12 Safety Instructed person A person who has been instructed and, if necessary, trained by a specialist operator regarding the tasks assigned to him/her and the possible dangers in the event of incorrect conduct, and who has also been instructed regarding the necessary protective devices and protective measures. Specialist operator An individual who, due to his/her relevant specialist training and/or experience, is capable of recognizing risks and avoiding dangers that may occur during use of the product.
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Page 13: General Safety Notes
6. Only use genuine spare parts and accessories (see chapters 10 and 11). Safety tests Pfeuffer GmbH carried out the following safety tests at the factory: Testing and checking according to DIN EN 60204-1: Check that the electrical equipment is in compliance with the technical documentation. -
Page 14: Technical Data
+5 °C to +40 °C in operation Atmospheric humidity 20 % – 80 % non-condensing Machine type designation e. g. SORTIMAT K3 Grain crops Number of sieves 3, 4 or 5 14 | 40 Operating instructions Sortimat | Edition 1... -
Page 15: Delivery, Transport And Storage
The selection of sieves depends on the product. Order the various sieves separately from Pfeuffer GmbH. Transport and packaging Systems, machines and devices from Pfeuffer GmbH are carefully tested and packaged prior to dispatch, however it is not possible to exclude the risk of damage during transport. Incoming check Check for completeness with reference to the delivery note. - Page 16 Keep the original packaging. Packaging for return delivery If possible, use the original packaging and the original packaging material. If neither is available any longer, request new packaging from Pfeuffer GmbH. 16 | 40 Operating instructions Sortimat | Edition 1...
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Page 17: Installation And Commissioning
Safety spring (locking unit) Carefully unpack the SORTIMAT (see chapter 4.4). The sieve stack (incl. sieve cleaning device) are supplied separately by Pfeuffer GmbH. This is because of the sensitivity of the support springs. Install the sieve pack as follows: ... - Page 18 Screw the sieve stack firmly onto the carrier frame using the two hexagon nuts and grub screws. On the Youtube® channel of Pfeuffer GmbH, there is a film showing the installation of the sieve stack on the SORTIMAT: https://www.youtube.com/user/PfeufferCOM ...
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Page 19: Function
Function Function Overview Figure 5: Overview Item Designation Cover Sieve stack Slide Drawer with collecting trays Housing with drive and electronics Sequence of functions The SORTIMAT is a laboratory sorting machine for sorting and sifting agricultural grain crops and products made from them. -
Page 20: Operation
Operation Operation The SORTIMAT laboratory sorting machine is only allowed to be operated by personnel who have been qualified and trained in its operation. Control elements Aus / Off Betrieb Zeit / Time Operation min. Ein / On Start Figure 6: SORTIMAT control elements Item Designation Main switch on/off... -
Page 21: Selecting Sieves
-- = Slot hole A dummy sieve (sheet without perforations) can be used for grouping fractions together, for example. You can obtain the various sieves from Pfeuffer GmbH. See chapter 11 for available sieves. Edition 1 | Operating instructions Sortimat... -
Page 22: Weighing Out The Sample
Take a representative sample, see note in chapter 7.2. Mix it well. Divide up the sample in a sample divider (e. g. Pfeuffer riffle sample divider EBC) Weigh out 100 g of the sample on a laboratory balance with an accuracy of 0.1 g. - Page 23 Operation Figure 8: Inserting selecting device Item Designation Item Designation SORTIMAT side view Brass knob on holding bracket SORTIMAT top view Cover with brass knob Selecting device for wheat Cross strips Pan head screws with cross slit for adjusting Holding strip the guide plate Holding screw with knurled nut Guide plate...
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Page 24: Switching The Sortimat On And Off
Operation Remove the selecting device and close the cover. Broken and round grains remain in the recesses of the selecting device. Empty the selecting device into a large collecting tray. Use the cleaning brush supplied with the product to remove grains that are stuck in the recesses. Switching the SORTIMAT on and off ... -
Page 25: Weighing Fractions
Figure 11: Drawer with collecting trays Correction table The moisture content of the samples has an effect when sorting cereals. Pfeuffer GmbH has conducted internal investigations and produced the following correction table for brewing barley. All information is subject to change! See chapter 7.8.1 for application examples. -
Page 26: Examples For Using The Correction Table
Maintenance and cleaning 7.8.1 Examples for using the correction table 1. The amount that falls through the 2.5 mm sieve is 10 %. The moisture of the sample is 19 %. According to the correction table, the value obtained (10 %) must be multiplied by the factor 1.28: 10.0 x 1.28 = 12.8 % 2. -
Page 27: Maintenance
Clean the sieves with the cleaning brush, a soft hand brush or compressed air. Pfeuffer GmbH recommends that the SORTIMAT should be given a complete clean before a lengthy period without use (e.g. at the end of the harvest) so as to ensure the machine will continue to remain ready to use. -
Page 28: Replacing Sieves
Maintenance and cleaning 8.2.2 Replacing sieves It is only necessary to change the sieves if you want to sort a different product. See chapter 11 for available sieves. 1 2 3 Figure 13: Sieve stack, complete Item Designation Slide Holding screw with knurled nut Plexiglas cover Filling cover Securing hook... - Page 29 8.1. On the Youtube® channel of Pfeuffer GmbH, there is a film showing the change of sieves on the SORTIMAT: https://www.youtube.com/user/PfeufferCOM Edition 1 | Operating instructions Sortimat...
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Page 30: Exchanging The Spring Brackets On The Sieve Cleaning Device
Maintenance and cleaning 8.2.3 Exchanging the spring brackets on the sieve cleaning device It is only necessary to change the spring brackets if they are broken. Indication of this are given in chapter 9. Dismantle the sieve stack as described in chapter 8.2.2. Figure 14: Sieve cleaning device, complete Item Designation Article no.:... -
Page 31: Renewing The Internal Fuse
Maintenance and cleaning 8.2.4 Renewing the internal fuse There is a plug connection in the C19/C20 coupler on the left of the device. An internal glass microfuse (1 A, slow-blow, 5 x 20 mm) is incorporated in this. Always refer to the type plate for the precise fuse rating! NOTE ... -
Page 32: Malfunctions - Causes And Rectification
The information provided in this chapter about possible malfunctions is structured to be understood by specialists in electrical, electronic or mechanical maintenance. Appropriate tools and test instruments must be provided to these personnel. If the specified measures do not prove successful, contact Pfeuffer GmbH. Problem Cause... - Page 33 Contaminated product filled. Clean the product before sorting, e.g. using a Pfeuffer sample cleaner. The nominal hole widths of the Check the selection of sieves, see chapter 7.2.1 or sieves are incorrect. Check the nominal hole widths with a nozzle gage, see chapter 14.
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Page 34: Spare And Wearing Parts
SORTIMAT being negatively impaired. Pfeuffer GmbH cannot be held liable for damage attributable to the use of non- genuine parts and non-genuine accessories. Standard parts can be obtained from the dealer. - Page 35 Timer, complete 2440 0310 Repair and renewal work on the motor should only be carried out by a specialist! Please NOTE contact Pfeuffer GmbH if you have any questions. Edition 1 | Operating instructions Sortimat 35 | 40...
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Page 36: Supplements And Accessories
Supplements and accessories 11 Supplements and accessories Sample cleaner SLN 3 The sample cleaner SLN 3 is used for determining the total dockage and sorting grain-like crops. The proportion of impurities (coarse and fine constituents, aspiration output) as well as the proportion of small grain and quality cereal can be determined by means of a sample directly on arrival. -
Page 37: Emergency
Emergency 12 Emergency In an emergency, disconnect the SORTIMAT from the electrical power supply. 13 Dismantling and disposal Dismantling is only allowed to be carried out by specialist personnel. Disconnect the mains plug before you start dismantling. The SORTIMAT must be disposed of in accordance with the applicable local environmental regulations (Waste Electrical and Electronic Equipment Directive 2012/19/EU). -
Page 38: Din Iso 9001 - Documentation
DIN ISO 9001 – documentation 14 DIN ISO 9001 – documentation In practical applications, the introduction of QM and TQM systems is becoming increasingly important. Here you can find some points indicating how the accuracy of your test instrument can be documented. Test certificate If you sent the device to the factory, you can pay for a quality test certificate to be issued. -
Page 39: Test Log For Nominal Hole Widths
Copy template 14.1 Test log for nominal hole widths This log is intended to allow the owner-operator to document the test status of the SORTIMAT laboratory sorting machine. Company stamp: Company, location SORTIMAT type: Year of manufacture: Serial number: Checking the nominal hole widths Nominal hole width –... -
Page 40: Test Log For Sorting Test
Copy template 14.2 Test log for sorting test This log is intended to allow the owner-operator to document the test status of the SORTIMAT laboratory sorting machine. Company stamp: Company, location: SORTIMAT type: Year of manufacture: Serial number: Test material: (e.g.
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