AGRU SP 63-M User Manual

AGRU SP 63-M User Manual

Mobile infrared butt-welding machine

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User's Manual
Mobile Infrared Butt-welding Machine
SP 63-M
P.O. Box 1108 • 655 Andover St.,Lawrence, MA 01843 • Tel: (800) 343-3618, (781) 321-5409
Version October 2014
Fax: 800-787-6861• Website: www.asahi-america.com • Email: asahi@asahi-america.com

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Summary of Contents for AGRU SP 63-M

  • Page 1 User’s Manual Mobile Infrared Butt-welding Machine SP 63-M P.O. Box 1108 • 655 Andover St.,Lawrence, MA 01843 • Tel: (800) 343-3618, (781) 321-5409 Version October 2014 Fax: 800-787-6861• Website: www.asahi-america.com • Email: asahi@asahi-america.com...
  • Page 2: Table Of Contents

    Service and Repair Contact ................25 Manufacturer Warranty ..................25 Technical Documentation ..................25 Risk Assessment ....................25 P.O. Box 1108 • 655 Andover St.,Lawrence, MA 01843 • Tel: (800) 343-3618, (781) 321-5409 Fax: 800-787-6861• Website: www.asahi-america.com • Email: asahi@asahi-america.com Version October 2014 agru SP 63-mobile User’s Manual...
  • Page 3 P.O. Box 1108 • 655 Andover St.,Lawrence, MA 01843 • Tel: (800) 343-3618, (781) 321-5409 Fax: 800-787-6861• Website: www.asahi-america.com • Email: asahi@asahi-america.com agru SP 63-mobile User’s Manual Version October 2014...
  • Page 4: Introduction

    The machine has been developed and checked with respect to welding AGRU pipes and fittings. For welding other makes, no experiential data are available and/or no liability or warranty can be assumed for the fit- ness and the reliable operation of the machine.
  • Page 5: Safety Messages And Information On Remaining Risk

    If the machine is operated through a power supply without a grounding conductor, this will void any and all warranty under which the product may be. agru SP 63-mobile User’s Manual Version October 2014...
  • Page 6: User/Operator Obligations

    • The machine may be operated only when observed. Only persons who were properly trained by agru or another, authorized organi- zation and whose training was acknowledged by the appropriate certificates are allowed to operate and observe the machine. Other persons must neither operate nor observe it.
  • Page 7: Identifying The Machine

    Fax +43 7528 3863 Product Description and Principles of Operation Intended Use The agru SP 63-mobile Welding Machine is designed exclusively for welding thermoplastic pipes and fittings using the butt-welding process with plasticization by infrared beams. Only the welding parameters shown on the screen display (prepro- grammed by the manufacturer or defined by the user) can be selected for a welding operation.
  • Page 8: Control Panel And Connectors Of The Control Unit

    USB Interface (to connect USB stick or tag printer) Emergency Stop Switch Mains Socket & On/Off Switch Connector for Mechanical Welding Chassis (control cable to connector on back of control cabinet of mechanics) Version October 2014 agru SP 63-mobile User’s Manual...
  • Page 9: Specifications

    The pipe butts are then heated to the predefined temperature. • When the heating phase is over, the pipes are moved apart auto- matically to allow for manually removing the heating element. agru SP 63-mobile User’s Manual Version October 2014...
  • Page 10: Operation

    9. Connect the V-lock power cable to its socket and the mains. 10. Switch the machine on and zero the movable carriage position. 11. Insert the reducers into the clamps. Depending on the piece that is going to be welded, the outer clamps Version October 2014 agru SP 63-mobile User’s Manual...
  • Page 11 Make sure all connectors are tight in their sockets and make sure that the machine is operated only if the conditions for safe and intended use are met (see also section 2). Important agru SP 63-mobile User’s Manual Version October 2014...
  • Page 12: Zeroing The Position Of The Movable Carriage

    Display 4 holding down the  cursor keys, just as for facing, heating or joining, until the message “Searching reference point” appear on the screen. When Version October 2014 agru SP 63-mobile User’s Manual...
  • Page 13: Configuring The Machine

    Unit of Length Menu In a sub-menu, the unit of length used for displaying and saving (mm / inch) welding data can be selected. agru SP 63-mobile User’s Manual Version October 2014...
  • Page 14: Changing Key Parameters Of The Welding

    Furthermore, this will cancel any claims to warranty expressed for the ma- Version October 2014 agru SP 63-mobile User’s Manual...
  • Page 15: Entering Traceability Data For The Joint

    On this screen, the material can be added a new diameter after ----- the selection of an empty entry, “- - mm,” and pressing the MENU key. Display 9 This launches the above-described input process, not for the material, but for the size. agru SP 63-mobile User’s Manual Version October 2014...
  • Page 16: Fastening The Mechanical Structure Of The Machine

    The grooves in the base plate help slide the legs of the mechanical structure into the lock frames into which the plug. Version October 2014 agru SP 63-mobile User’s Manual...
  • Page 17: Welding Process

    Slide the facing tool in-between the carriages of the machine in position 1 and confirm it is in place by pressing the START/SET key. agru SP 63-mobile User’s Manual Version October 2014...
  • Page 18: Checking Alignment

    That is, at the repeat-facing query press START/SET if you want to repeat facing, STOP/RESET, if not. In both cases the machine Version October 2014 agru SP 63-mobile User’s Manual...
  • Page 19: Inserting The Heating Element With Or Without Preheating

    [RESET] change-over for which he will have only a couple of seconds. Info Display 15 At the end of the heating stage the carriages are moved apart automati- agru SP 63-mobile User’s Manual Version October 2014...
  • Page 20: Joining Stage

    The desired file type still has to be selected (see at the begin- ning of Sect. 5 for reference), and the download starts. Version October 2014 agru SP 63-mobile User’s Manual...
  • Page 21: Aborted Welding Process

    Change-over Delay Error The Visual Check Error identifies a welded joint Joining Force Error declared flawed by the user after the welding process, Joining Distance Error at the visual check. Visual Check Error agru SP 63-mobile User’s Manual Version October 2014...
  • Page 22: Indication Of Joint Status And Possible Errors On The Tag

    Printing Pipe Labels and Downloading Welding Reports The machine is equipped with USB A interface that gives you the oppor- tunity to connect the tag printer or, if permitted, a USB stick. Version October 2014 agru SP 63-mobile User’s Manual...
  • Page 23: Downloading Welding Reports To A Usb Stick

    (see sub-section 4.2), the screen shows what is reproduced in Display 22. Display 22 The time of day and the date can be set using the keypad on the front panel. agru SP 63-mobile User’s Manual Version October 2014...
  • Page 24: Data On The Machine And Its Control Software

    530°C (990°F). Technical Documentation Wiring diagrams, computer-assisted designs and further technical lit- eratures, as complements or more in depth, will be provided by agru Kunststofftechnik upon request at the address given above. Risk Assessment A risk assessment under the provisions of the so-called machinery direc- tive 2006/42/EC was conducted for the machine by a qualified person entitled to the performance of such an assessment.
  • Page 25 Tel: 800-343-3618; 781-321-5409 Direct Sales: East (800) 232-7244 Central (800) 442-7244 West (800) 282-7244 Fax: 800-787-6861 www.asahi-america.com asahi@asahi-america.com P.O. Box 1108 • 655 Andover St.,Lawrence, MA 01843 • Tel: (800) 343-3618, (781) 321-5409 Fax: 800-787-6861• Website: www.asahi-america.com • Email: asahi@asahi-america.com...

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