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Bravi Platforms Sprint LUI PK Manual

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Use and Safety Manual
Order Truck
model
LUI PK
(SPRINT)
model
LUI MINI P.A.
(SPINGO)
Always keep
this manual in
the machine-
manual box
Original
instructions
English
Rev.00
2021
Braviisol Divisione Meccanica s.r.l.
S.S. 16 Adriatica km. 314,600
60022 Castelfidardo (AN)- Italy
Tel. 0039.071.7819090 Fax
0039.071.7819355
www.bravi-platforms.com
www.bravi-parts.com

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  • Page 1 Use and Safety Manual Order Truck model LUI PK (SPRINT) model LUI MINI P.A. (SPINGO) Always keep this manual in the machine- manual box Original instructions English Rev.00 2021 Braviisol Divisione Meccanica s.r.l. S.S. 16 Adriatica km. 314,600 60022 Castelfidardo (AN)- Italy Tel.
  • Page 2 INTRODUCTION For: This manual is an extremely important element. Always keep it stored on the WARNING machine. • Accident notification • Publications relating to the safety of The purpose of this manual is to illustrate, for the owner, users, operators, THIS PRODUCT MUST CONFORM TO the product firms offering leasing and those subjects receiving leasing of the machine, the...

  • Page 3: Section 1. Safety Precautions

    SECTION 1. SAFETY PRECAUTIONS Machine inspection 1.1 GENERAL INFORMATION • Use the machine only after having carried out the functional This section illustrates the precautions necessary for the correct and safe use and inspection checks and verifications. For further indications, maintenance of the machine.

  • Page 4: Operation

    SECTION 1. SAFETY PRECAUTIONS .3 OPERATION .4 RISK OF FALLING General information • Before using the machine, make sure that all of the safety • Use the machine exclusively for transport of personnel with railings and gates are attached in their correct positions. respective tools and equipment for the manual handling of •...

  • Page 5: Electrocution Hazard

    SECTION 1. SAFETY PRECAUTIONS 1.5 ELECTROCUTION HAZARD 1.6 TOPPLING HAZARD The machine is not electrically insulated. Maintain a distance of at least 3 metres (10 feet) between any part of the ma- chine and its occupant, with respective tools and equipment, and an electrical power line or piece of equipment with an electrical charge rated at least 50,000 •...

  • Page 6: Lifting And Transport

    SECTION 1. SAFETY PRECAUTIONS 1.7 CRUSHING AND IMPACT HAZARDS 1.8 LIFTING AND TRANSPORT • General information All personnel, whether operational or on the ground, must wear the personal safety equipment required by the regulations in force or by • the risk analysis performed in the workplace. During lifting and transport, personnel are prohibited from standing •...

  • Page 7: Section 2. Preparation And Inspection

    SECTION 2. PREPARATION AND INSPECTION 2.1 PERSONNEL TRAINING 2.2 PREPARATION INSPECTION AND MAINTENANCE The aerial platform is a personnel transport device. BRAVIISOL provides information relative to machine inspection, indicated in Therefore, it is to be used and maintained exclusively by trained and the following table 2.3 qualified personnel.
  • Page 8 SECTION 2. PREPARATION AND INSPECTION NOTE: 2.4 COMPLETE DAILY INSPECTION Check the level of the hydraulic oil with the ma- chine having the basket lowered, from the sight WARNING glass found under the cover. If necessary, top up with a mineral oil with a viscosity index of 22 (for climactic conditions with very cold temperatures, TO AVOID POSSIBLE INJURIES, MAKE SURE THAT THE ELECTRICAL that is, below -20°C, the use of mineral oil with a...

  • Page 9: Before Every Use

    SECTION 2. PREPARATION AND INSPECTION 2.5 BEFORE EVERY USE 2.6 FUNCTIONAL VERIFICATIONS • Make sure that all of the manuals are in their weather resistant At the end of the “complete inspection”, carry out a functional verification of all manual box on board the machine. of the systems in an area that is free of super-elevated or ground level obsta- •...

  • Page 10: Section 3. Operation Of The Machine

    SECTION 2. SECTION 3. PREPARATION AND INSPECTION OPERATION OF THE MACHINE Slope alarm limit: with the platform completely lowered, drive the vehicle on a slope greater than 1.5° in any direction (not exceeding THE MANUFACTURER HAS NO DIRECT CONTROL WHATSOEVER ON its nominal operational capacity on a grade).

  • Page 11: Function Of The Machine

    SECTION 3. OPERATION OF THE MACHINE 3.3 FUNCTION OF THE MACHINE LUI PK Preliminary Operations Before activating the machine using the commands on the ground station panel or those on the platform, it is necessary to satisfy the following com- mand conditions.

  • Page 12: Battery Charging

    SECTION 3. OPERATION OF THE MACHINE 3.4 BOOT - (TRANSPORT PLATFORM) 3.5 BATTERY CHARGING Removal Battery low voltage alarm warning light 1. Lift the boot in correspondence to the back part (column) so as to On the LUI PK command panels on the platform and the ground station have free bumper on the base frame.
  • Page 13 SECTION 3. OPERATION OF THE MACHINE 3.6 PLATFORM COMMAND CONSOLE OPERATION A - A.C. POWER INPUT B - CHARGE STATUS WARN- 3.6.1 LUI PK ING LIGHT FOR THE BAT- TERY CHARGER LUI PK LUI MINI P.A. The charge status warning lights for the batteries are located near the AC power input on the battery charger, on the chassis.
  • Page 14 SECTION 3. OPERATION OF THE MACHINE General Information Throttle Handle Before activating the machine by way of the commands on the ground or Grasp the handle in the right hand and those on the platform, it is necessary to satisfy the following command condi- tions: ROTATE the handle FORWARD (back of the •...
  • Page 15 SECTION 3. OPERATION OF THE MACHINE Raise/Lower Cargo Platform Button Push and hold down the lift button (Button 4 section 3.6) to activate the electrical raising of the basket platform. Release of the button automat- The cargo material compartment has been designed for a maximum load of ically stop its movement.
  • Page 16 SECTION 3. OPERATION OF THE MACHINE Footswitches Push and hold the selector toward the Right, to activate the direction to the right. Release the selector if only backwards DO NOT PLACE THE FOOT ON THE FOOT SWITCHES BEFORE and forwards movement is desired. TURNING THE KEY SELECTOR FROM “0”...
  • Page 17 SECTION 3. OPERATION OF THE MACHINE 3.6.2 LUI MINI P.A. Platform Emergency Stop Button Pushed, immediately stops all the phases of the machine. Reset DOES NOT actuate the machine, but enable the command devices NOTE: In order to move the machine is necessary that the emergency stop but- tons on the ground command station and on the platform need to be turned to the RESET position.
  • Page 18 SECTION 3. OPERATION OF THE MACHINE Auto Braking on Fixed Castor Release Button Pedal Lever Push and hold the button 5 to release the auto braking on fixed cas- Use this lever in order to push the machine only on a straight line tor since the desired position of the LUI MINI P.A.
  • Page 19 SECTION 3. OPERATION OF THE MACHINE 3.7 GROUND COMMAND PANEL Emergency stop button Pushed immediately stops all the operational phases of the machine. Reset DOES NOT actuate the machine, but enable the command devices. Display( for LUI PK) This is the principle control display system on LUI PK. •...
  • Page 20 SECTION 3. OPERATION OF THE MACHINE Ground Control Station (LUI PK): • Pushing and holding down the low arrow button, the lowering of the At power-up and during operation the LCD display on the ground Control Mod- basket is actuated. ule displays the current machine operating status.
  • Page 21 SECTION 3. OPERATION OF THE MACHINE Basket Control Station (LUI PK): Display ( LUI MINI P.A.) At power-up and during operation the battery gauge display shows the current machine operating status. The following information is communicated: 1)BCI represent the battery charge express in percentage 2)RED dot when the platform is elevated If fault occurs an error code of the fault is showed in the display 6a Pushing and holding down the upper button, the raising of the basket is...

  • Page 22: Crushing Hazard

    SECTION 3. OPERATION OF THE MACHINE 3.8 MANUAL DESCENDING EMERGENCY LEVER 3.9 PLATFORM CONFIGURATION ATTENTION Platform Maximum Load Capacity CRUSHING HAZARD During the following operations and after having performed all of the procedures for the emergency descent, the operator must pay great attention to leaving the area and making sure that no other person, animal or thing is within range or may come into range of the movement for a distance of at least 2 metres (6.56ft) and above all that there are no other obstacles...
  • Page 23 SECTION 3. OPERATION OF THE MACHINE 3.11 TRANSPORT PROCEDURES HOISTING AND TIE DOWN 3.12 ADHESIVE STICKER POSITIONS General Information The LUI PK and LUI MINI P.A. may be transported to the workplace with one of the methods described below: • Driving the vehicle and completing the journey on the base wheels, the surface to be travelled permitting.

  • Page 24: Section 4. Emergency Procedures

    SECTION 4. EMERGENCY PROCEDURES SECTION 5. GENERAL TECHNICAL SPECIFI- CATIONS AND OPERATOR MAINTENANCE 4.1 EMERGENCY FUNCTIONS 5.1 INTRODUCTION Operator not capable of controlling the machine This section of the manual provides further information necessary for the operator so that he or she may tend to the proper operation CONDITION IN WHICH THE OPERATOR OF THE PLATFORM IS of the machine and relative maintenance.
  • Page 25 SECTION 5. GENERAL TECHNICAL SPECIFI- CATIONS AND OPERATOR MAINTENANCE...
  • Page 26 SECTION 5. GENERAL TECHNICAL SPECIFI- CATIONS AND OPERATOR MAINTENANCE...

  • Page 27: Power Supply

    SECTION 5. GENERAL TECHNICAL SPECIFI- CATIONS AND OPERATOR MAINTENANCE TECHNICAL SPECIFICATIONS LUI PK Operational height 535 cm Maximum Movement speed basket down 84 mt/min Platform Height (Elevator Completely Extended) Minimum Movement speed basket up 20 mt/min 335cm Platform Height Turning Radius ZERO (Platform in Completely Lowered Rest Position) 144cm...
  • Page 28 SECTION 5. GENERAL TECHNICAL SPECIFI- CATIONS AND OPERATOR MAINTENANCE TECHNICAL SPECIFICATIONS LUI MINI P.A. Operational height 416 cm Platform Height Turning Radius (Internal) ZERO (Elevator Completely Extended) 216cm Platform Height Platform Cycle Performance Raising 18 sec (Platform in Completely Lowered Rest Position) 148cm Lowering 15 sec Machine Length...
  • Page 29 SECTION 5. GENERAL TECHNICAL SPECIFI- CATIONS AND OPERATOR MAINTENANCE 5.2 Weight of the Machine Components 5.3 MAINTENANCE TO BE PERFORMED BY THE OPERATOR 5.3.1 Hydraulic oil top up COMPONENT WEIGHT The level of the hydraulic oil is to be checked with the machine having the basket lowered, from the sight glass found under the cover.

  • Page 30: Section 6. Inspection And Repair Log

    SECTION 5. GENERAL TECHNICAL SPECIFI- SECTION 6. CATIONS AND OPERATOR MAINTENANCE INSPECTION AND REPAIR LOG PRELIMINARY INSPECTIONS BEFORE START UP CHECK-LIST • Dry the terminal connectors well • Put the connectors back in their place, pay- MODEL______________________ ing close attention to the correct positive/ negative pole connection, then tighten well.

  • Page 31: Daily Inspection Checklist

    DAILY INSPECTION ANNUAL INSPECTION Date: CHECK-LIST CHECK-LIST Serial Number: Model: MODEL______________________ SERIAL NUMBER______________ Date last inspection : YEAR OF MANUFACTURE_________ Date placed into Service Customer: Make sure that all of the manuals are in their weather resistant container on board the machine. Address: City/State/ZIP code: Make sure that the tag with the serial number of the platform as well as all of...

  • Page 32: Section 7. Error Codes

    SECTION 7. ERROR CODES 7.1 LUI PK ERROR ERROR DECRIPTION CODE DECRIPTION CODE EVERYTHING OK, FAULT: BAD INTERNAL 5V GROUND MODE ACTIVE! FAULT: BAD TILT SENSOR STARTUP FAULT: BAD INTERNAL SLAVE ROTATING DRIVING FUNCTIONS LOCKED - TOO HOT LIFTING FAULT: BATTERY VOLTAGE TOO LOW LOWERING FAULT: BATTERY VOLTAGE TOO HIGH STEERING...
  • Page 33 SECTION 7 7.2 HYDRAULIC SCHEME LUI PK...
  • Page 34 SECTION 7 7.3 HYDRAULIC SCHEME LUI MINI P.A.
  • Page 35 SECTION 7 7.4 WIRING DIAGRAM LUI PK...
  • Page 36 SECTION 7 7.4 WIRING DIAGRAM LUI PK TS100 PIN DESCRIPTION INPUT CAN TILLER DESCRIPTION INPUT PCAN-1 CAN1H TO CAN DISPLAY MODULE (Plat) P10-1 out 1 Tray UP PCAN-2 CAN1L TO CAN DISPLAY MODULE (Plat) P10-2 out 2 Tray Down PCAN-3 Shield P10-3 ana 1...
  • Page 37 SECTION 7 7.5 WIRING DIAGRAM LUI MINI P.A.
  • Page 38 ORIGINAL CE DECLARATION OF CONFORMITY TEST REPORT BRAVIISOL DIVISIONE MECCANICA SRL Company: S.S. ADRIATICA 16 KM 314.600 – 60022 CASTELFIDARDO (AN) ITALY DIVISIONE MECCANICA SRL S.S. ADRIATICA 16 KM 314.600 DECLARES UNDER ITS SOLE RESPONSIBILITY THAT THE 60022 CASTELFIDARDO (AN) ITALY ORDER PICKER Subject: Model:...
  • Page 39 LIMITED WARRANTY—Warranty Statement ELECTRICAL COMPONENTS ARE COVERED BY THE WARRANTY UNDER THE FOLLOWING CONDITIONS IF THE WARRANTY IS NOT INCLUDED IN THE SALES CONTRACT, THE The battery is properly connected for re-charge, according to the specifications FOLLOWING GUIDELINES APPLY TO THE of this manual and/or electrical drawing provided by the Manufacturer.
  • Page 40 BRAVIISOL Divisione Meccanica S.r.l. S.S. 16 Adriatica km. 314,600 60022 Castelfidardo (AN) Tel. 071.7819090 Fax 071.7819355 E-mail: info@bravi-platforms.com Website: www.bravi-platforms.com Spare parts: www.bravi-parts.com...

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