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Table of Contents
Related Manuals for Tsubaki FLATVEYOR ZP Series
Summary of Contents for Tsubaki FLATVEYOR ZP Series
- Page 1 TSUBAKI FLATVEYOR ZP Type Hose and Cable Carrier System...
- Page 2 Freestanding function added The support member reduces sag in the unsupported length section and allows the cable/tube to stand on its own. It also suppresses bouncing during operation. comparison Flatveyor (Tsubaki) Flat cable (competitor) Bounce comparison Flatveyor (Tsubaki) Flat cable (competitor)
- Page 3 Using Tsubaki’s openable tube Tsubaki has developed an original openable tube that features excellent flexibility, durability, and slidability. The locking part is easy to open and close and has a zipper structure that does not open during operation.
- Page 4 Easy Handling Cables and tubes can be installed and replaced Cables and tubes can be installed and replaced by opening and closing the locking part. • Easy to change cable and tube designs • Easily replace only failed cables • Contributes to SDGs by eliminating entire replacement required by flat cables Easy installation and removal of cables and tubes...
- Page 5 Advantages Reduces labor for installation Improved yield Openable tubes create independent Excellent slidability and sealed structure installation spaces. is equivalent to ISO cleanroom class 2. • No need to divide cables and tubes • Effective for debris generation control (low debris generation) Selectable colors Prevents equipment stoppage risks Equipment A...
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Page 6: Product Overview
Refer to the table below for the number of installable cables and tubes. The materials in the following table are recommended for the cables and tubes. Contact Tsubaki representative if you use materials other than those recommended. Installable quantity... -
Page 7: Installation Dimensions
Clamps, fixed pieces for support member, and spacers are required to secure the Flatveyor ZP type. These are not supplied with the product, so prepare them by referring to the recommended dimensions below. Tsubaki can also manufacture them for you. -
Page 8: Product Lineup
Model Numbering and Ordering Information FLATVEYOR ZP type model number example Product name ⑴ ⑵ ⑶ ⑷ ⑸ ⑹ ⑺ ⑻ ⑴ Product series code Flatveyor ZP type ⑵ Support member pitch Pitch per link Note 1 ⑶ Openable tube inner diameter Inner diameter of the openable tube Number of openable tubes ⑷... -
Page 9: Ordering Example
Example of order for two FVZP20D13N04SM2R070C1 having 50 links and one closing tool. Model number Quantity Unit Flatveyor FVZP20D13N04SM2R070C1+50L FVZP-D13-AST Closing tool Manufacturing label Information Manufacturing label layout Support member bending radius/Number of links Tsubaki manufacturing number Manufacturing information example R070/50L WTA2N015-15... - Page 10 Selection Step 1 Determination of required number of openable tubes and required space (width) dimensions Reference information Determine the cable/tube arrangement and Page Item required number of openable tubes. After they have Number of cables (jackets) and tubes to be installed and recommended materials Installation dimensions been determined, check the required space (width).
- Page 11 If the operating conditions exceed the load diagram, contact a Tsubaki representative. Step 4 Check of installation dimensions Reference information Check the space required for installation. Page Item Installation dimensions Example: Mounting height 223 to 243 mm Required space (Width)
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Page 12: Load Diagram
Load Diagram The load diagrams for each support member bending radius are classified by the number of openable tubes. Support member bending radius 70 mm (R070) 1 openable tube 2 openable tubes Unsupported length (m) Unsupported length (m) 0.68 0.65 0.87 0.87 0.42... - Page 13 Support member bending radius 100 mm (R100)/130 mm (R130) The same load diagrams are used for 100 mm (R100) and 130 mm (R130). 1 openable tube 2 openable tubes Unsupported length (m) Unsupported length (m) 0.69 0.66 1.09 1.09 0.42 0.34 1 1.18 1 1.13...
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Page 14: Handling Instructions
Handling Instructions Cable/tube installation procedure and locking part opening and closing procedure Open the locking part from the end of the openable Install the cable or tube inside the openable tube. tube. Section A Make sure that section A is correctly overlapped Temporarily tighten the end of the openable tube by around the entire length of the Flatveyor as shown in hand. - Page 15 Procedure for installation on equipment After inserting the cable/tube and before mounting it Fix the fixed end and the moving end to the on the equipment, the locking part of the openable equipment using clamps in the state shown in 1. tube should be facing outward, and the Flatveyor should be bent as shown in the figure above.
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Page 16: Precautions For Handling
Handling Instructions Precautions for handling Welded end Please handle the cables and tubes with care Cables and tubes should be routed without when wiring and mounting them in equipment to twisting. Do not pull out from the drum or coil in a ensure that forces are not applied in a tearing spiral pattern because this will cause the cable or direction on the welded ends. - Page 17 Uniform gap Gap is not uniform Open If the gap between the locking part is not uniform After closing the locking part, ensure that the or if a locking part opens, section A may not be cable or tube does not exert any outward force on overlapped correctly.
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Page 18: Service Life
Handling Instructions Notes when replacing cable/tube When replacing cables and tubes, remove the Flatveyor from the equipment, and perform the replacement work outside the equipment. Blow air into the openable tube to clean it before replacing. Periodic inspection points Periodically perform inspection for the following points. -
Page 19: Safety Precautions
The cable carrier and its parts should be periodically serviced and inspected. The performance of the hose and cable carrier system varies depending on the manufacturer. Please be sure to use a Tsubaki product when selecting based on the Tsubaki catalog. - Page 20 Taiwan Tsubakimoto Trading Co., Ltd. +886 2-25641116 The Tsubaki Eco Link logo is used only on products that satisfy the standards for environmental friendliness set by the Tsubaki Group. Note: In accordance with the policy of TSUBAKIMOTO CHAIN CO. to constantly improve its products, the specifications in this catalog are subject to change without notice.
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