MinXray PowerPlus HF120HPPWV Service Manual
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MinXray PowerPlus HF120HPPWV Service Manual

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HF120/60HPPWV PowerPlus™
This manual is established for repair and adjustment of the MinXray model HF120/60HPPWV
portable x-ray unit. Copy and transfer without notice is prohibited.
Section
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
14.0
15.0
16.0
17.0
18.0
SERVICE MANUAL
st
1
edition ( 14, February 2005 )
Contents
Parts list
Page
1
2
3
5
7
9
13
15
17
20
21
24
25
26
35
38

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Summary of Contents for MinXray PowerPlus HF120HPPWV

  • Page 1: Table Of Contents

    HF120/60HPPWV PowerPlus™ SERVICE MANUAL edition ( 14, February 2005 ) This manual is established for repair and adjustment of the MinXray model HF120/60HPPWV portable x-ray unit. Copy and transfer without notice is prohibited. Section Contents Page Introduction Device history Specifications...
  • Page 2 16.0 STANDERD TEST DATA LEAKAGE RADIATION a. Test method: 1. Set kV to 120 kV, and timer to 1.0 sec. 2. Set x-ray dosemeter as following settings. distance: 1 m, range: 0 – 0.1 mR ionization chamber: 35 3. Set chamber as following direction. 4.

  • Page 3: Introduction

    MinXray, Inc., its agents and representatives, do not accept any responsibility for: Injury or danger to patient or other personnel from x-ray exposure or electrical shock.

  • Page 4: Device History

    2.0 DEVICE HISTORY Item No. Contents Start Serial No. Pre-production ( 5 sets ) 28151...

  • Page 5: Specifications

    3.0 SPECIFICATIONS POWER : Range ------------------------------------- 100 ～ 260VAC Minimum voltage with no load --------- 100VAC Maximum voltage with no load -------- 260VAC Frequency ------------------------------------ 50/60Hz Minimum Maximum Electricity consumption ------------------- 120V 19A(120kV) 30A(50kV) 230V 9A(120kV) 16A(50kV) Maximum voltage consumption -------- 3.5kVA ±10% Line Voltage regulation ---------------- 4.8%...
  • Page 6 X-RAY TUBE : Superior x-ray SXR-130-15-1.2 focal spot size : 1.2 mm×1.2 mm target material : tungsten target angle : 14゜ anode heat storage capacity : 65kHU COLLIMATOR : Advantech Model R72/32 Continuously adjustable light beam type with central ray indicator, and cassette size/distance indicator to aid in correct positioning.

  • Page 7: Operating Procedures

    4.0 OPERATING PROCEDURES CONNECTION : After confirming POWER CORD and EXPOSURE SWITCH are intact, securely connect them to main body of x-ray unit. (If connector has lock, confirm it is locked.) Confirm POWER SWITCH is OFF and connect POWER CORD to wall outlet or wall socket of proper mains.
  • Page 8 RADIOGRAPHY : All safety checks, press only first stage of EXPOSURE SWITCH. STANDBY indicator goes on after 3 sec. Then, unit is ready for exposure. Press and hold the second stage of EXPOSURE SWITCH. X-RAY indicator illuminates, the buzzer sounds, and x-ray is generated for the time set. The EXPOSURE SWITCH is a DEADMAN style.

  • Page 9: Main Parts

    5.0 Main parts Shutter adjust knob Collimator light switch Collimator Tape measure Shutter adjust knob Angle indicator Battery compartment Connector for mA output Connector for power cord Connector for exposure switch Fuse holder Power switch Exposure switch and cord Power cord...
  • Page 10 X-ray Indicator Ready Indicator Error Indicator kV Indicator ※mAs Indicator (mAs is ON) ※sec Indicator (sec is ON) ※mAs/sec Display change Press the shift (#) button then press the down arrow (▽) below the kV display ※Memory write Press the Memory Storage button (MR) then press memory Recall button (M1) ※...

  • Page 11: Pre-Adjustment

    6.0 Pre-Adjustment 6-1. M9171A PC Board adjustment ※ Each PC Board delivered from the factory has already been adjusted. DC370V This adjustment has to be done after connecting all connectors completely. Actual x-ray exposure is not necessary. 1. Adjustment of VR3 (DC370V) Adjust voltage between 370 (+) and GND (–) to be 368.5 –...
  • Page 12 6-2. M9152D PC Board adjustment ※ Each PC Board delivered from the factory has already been adjusted. This adjustment has to be done after connecting all connectors completely. Actual x-ray exposure is not necessary. 1. Adjustment of FQ1 Adjust frequency between FQ1 (+) and GND (–) to be 80 kHz by turning VR1. Turning clockwise increases frequency.
  • Page 13 6-3. M2302B PC Board adjustment ※ Each PC Board delivered from the factory has already been adjusted. This adjustment has to be done after connecting all connectors completely. Actual x-ray exposure is not necessary. 1. Adjustment of Low line voltage indicator. 1-1.
  • Page 14 6-4. DC12V power supplys ※ Each PC Board delivered from the factory has already been adjusted. ZWS30-12 Output Voltage DC12V HP150S-280-12 Output Voltage DC12V...

  • Page 15: Re-Adjustment Of Kv

    7.0 Re-Adjustment of kV This adjustment has to be done after connecting all connectors completely. Actual x-ray exposure is necessary. This adjustment requires that an exposure be made. Please observe all radiation related safety precautions. Confirmation is surely necessary after the re-adjustment of kV. Direct kV test is necessary using kV test instrument such as the VICTOREEN NERO.
  • Page 16 7-1. Adjustment of 80 kV by VR3 Adjust the ch1 (EP) by VR3 to be 1.9 V ±0.05 V. Turning clockwise increases kV. 7-2. Adjustment of 120 kV by VR3 Adjust the ch1 (EP) by VR3 to be 2.9 V ±0.1 V. Turning clockwise increases kV.

  • Page 17: Re-Adjustment Of Ma

    8. 0 Re-Adjustment of mA This adjustment has to be done after connecting all connectors completely. Actual x-ray exposure is necessary. This adjustment requires that an exposure be made. Please observe all radiation related safety precautions. ※This adjustment should be done whenever Insert Box or Inverter PC Board (M9171A PCB) is replaced.
  • Page 18 8-2. Adjustment of 60mA at 40kV by VR4 Adjust the ch2 (IP) by VR4 to be 2.9 V ±0.3 V. Turning clockwise increases mA. 8-3. Adjustment of 20mA at 120kV by VR4 Adjust the ch2 (IP) by VR4 to be 0.95 V ±0.1V. Turning clockwise increases mA.

  • Page 19: Re-Adjustment Of Pre-Heat Value

    9. 0 Re-Adjustment of Pre-heat value This adjustment has to be done after connecting all connectors completely. Actual x-ray exposure is necessary. This adjustment requires that an exposure be made. Please observe all radiation related safety precautions. ※This adjustment should be done whenever Insert Box or Inverter PC Board (M9171A PCB) is replaced.
  • Page 20 2. Pre-heat value is high. Make Pre-heat value decrease by turning VR5 clockwise. 2. Pre-heat value is appropriate.
  • Page 21 9-2.Adjust peak values of IP waveform to be 2.0 V at 80kV by VR6. 9-3.Adjust peak values of IP waveform to be 1.5 V at 100kV by VR7.

  • Page 22: Re-Adjustment Of Exposure Time

    10.0 Re-Adjustment of exposure time This adjustment has to be done after connecting all connectors completely. Actual x-ray exposure is necessary. This adjustment requires that an exposure be made. Please observe all radiation related safety precautions. Check the exposure time by using an external exposure time meter such as the VICTOREEN NERO.

  • Page 23: Sample Of Output Waveform

    11.0 Sample of Output waveform Normal waveform 40kV・60mA/42mA 50kV・60mA/42mA 60kV・50mA/35mA...
  • Page 24 70kV・45mA/31.5mA 80kV・33mA/23.1mA 90・33mA/23.1mA...
  • Page 25 100kV・30mA/21mA 110kV・20mA/14mA 120kV・20mA/14mA 12.0 Measure mA by mA jack output...

  • Page 26: Measure Ma By Ma Jack Output

    mA Jack ( Single round phone jack, 3.5 mm diameter) connection diagram 1. Close the collimator shutters fully. 2. Connect voltage measurement equipment (ex. Osilloscope) with mA jack (Single round phone jack, 3.5mm/dm ) to socket on the back of the HF120/60H. 3.

  • Page 27: Wiring Diagram

    13.0 Wiring diagram...

  • Page 28: Schematic Diagram

    14.0 Schematic diagram M9160...
  • Page 29 M9171A...
  • Page 30 M9152D...
  • Page 31 M2300 1/4...
  • Page 32 M2300 2/4...
  • Page 33 M2300 3/4...
  • Page 34 M2300 4/4...
  • Page 35 TSW2302...
  • Page 36 M2302B...

  • Page 37: Trouble - Shooting Guide

    15.0 TROUBLE – SHOOTING GUIDE 1.0 INDICATOR LAMPS ARE NOT LIT WHEN POWER SWITCH IS IN “ON” POSITION Indicator lamps are not lit. Check the wall socket, and confirm if it Replace power cord if it has bad connection. is defective. Confirm if the fuse is blown.
  • Page 38 2.0 NO X-RAY AND ERROR LAMP IS NOT LIT N0 X-ray at all. Confirm if the Line voltage indicator lamp AC power is too weak. is lit. Change the wall socket. When you use an extension cord, 3.5kW should obtained. After pressing exposure switch to the first stage, confirm if Ready lamp is lit.
  • Page 39 3.0 ERROR LAMP IS LIT AND NO X-RAY. N0 X-ray at all. It is not mechanical problem. Confirm if the Error lamp is lit or blinking. Exposure switch was released during the exposure. Error lamp is lit. Error lamp is blinking. Turn off the power switch, then turn on the unit again and make an exposure.

  • Page 40: Standard Data

    BEAM QUALTY (HALF VALUE LAYER) a. Test method: 1. Set kV to 40 kV, and timer to 0.2 sec. 2. Set NERO as following settings. SID: 18 inches, wheel range: 35 ～ 60 kV, sensitivity: Hi, phase select: 3φ measurement mode: SGL x-ray values: 40kV, 0.2sec.
  • Page 41 REPRODUCIBILITY(C.V.) a. Test method: 1. Set kV to 120 kV, and timer to 0.01 sec. 2. Set NERO as following settings. SID: 18 inches, wheel range: 70 ～ 120 kV, sensitivity: Low, phase select: 3φ measurement mode: STAT x-ray values: 120kV, 0.01sec. 3.
  • Page 42 PEAK TUBE POTENTIAL(kV) a. Test method: 1. Set kV to 40 kV, and timer to 0.2 sec. 2. Set NERO as following settings. SID: 18 inches, wheel range: 35 ～ 60 kV sensitivity: Hi, phase select: 3φ measurement mode: SGL x-ray values: 40kV, 0.2 sec.
  • Page 43 TUBE CURRENT(mA) a. Test method: 1. Set kV to 40 kV, and timer to 0.2 sec. 2. Set oscilloscope as following settings. ch 1: Ep, ch 2: Ip, ch1 V/div: 500mV, ch2 V/div: 500 mV, sec/div: 25 msec, 3. Connect ch1 of oscilloscope to EP pin of M9152C and connect ch2 of oscilloscope to IP pin of M9152C.
  • Page 44 EXPOSURE TIME(sec) a. Test method: 1. Set kV to 120 kV and timer to 0.01 sec. 2. Set NERO as following settings. SID: 18 inches, wheel range: 70 ～ 120 kV sensitivity: Low, phase select: 3φ measurement mode: STAT x-ray values: 120kV, 0.01 sec. 3.

  • Page 45: Appendix

    Appendix. Parts List for HF120/60HPPWV Page 1 of 3 As of 2005/3/4 Photo. No. Parts No. Designation 10714 LED INDICTING LAMP (ORANGE) 10713 LED INDICTING LAMP (GREEN) 10715 LED INDICTING LAMP (RED) 10707 WIRE PROTECTOR 11260 LOW LINE VOLTAGE INDICATOR 11258 UPPER CASE (YELLOW) 11261...
  • Page 46 Appendix. Parts List for HF120/60HPPWV Page 2 of 3 As of 2005/3/4 11249 POWER SWITCH 10586 PLASTIC FOOT 11248 LOWER CASE 10082 METAL SPACER 10083 SPLIT LOCK WASHER 10084 HOLDING SCREW 10690 MOUNTING PLATE (WITHOUT DEGREES) 10818 HOLDING PARTS 10081 NYLON WASHER 11213 Collimator (Advantech R72/32)
  • Page 47 Parts List for HF120/60HPPWV Appendx. Page 3 of 3 ( insert ) As of 2005/3/4 Photo. No. Parts No. Designation 11279 Chassis for PCB M9160 11280 PCB M9160 (High tension PC Board) 11281 OUTERCASE OF INSERT (inc. Hermetic seal) 11282 SPACER FOR M9160 (Black) 11283 SCREW FOR M9160 (Clear)
  • Page 48 As of 2005/03/04 HF120/60HPPWV parts list (Photos) 1/11...
  • Page 49 As of 2005/03/04 HF120/60HPPWV parts list (Photos) 2/11...
  • Page 50 As of 2005/03/04 HF120/60HPPWV parts list (Photos) 3/11...
  • Page 51 As of 2005/03/04 HF120/60HPPWV parts list (Photos) 4/11...
  • Page 52 As of 2005/03/04 HF120/60HPPWV parts list (Photos) 5/11...
  • Page 53 As of 2005/03/04 HF120/60HPPWV parts list (Photos) 6/11...
  • Page 54 As As of 2005/03/04 HF120/60HPPWV parts list (Photos) 7/11...
  • Page 55 As of 2005/03/04 HF120/60HPPWV parts list (Photos) 8/11...
  • Page 56 As As of 2005/03/04 HF120/60HPPWV parts list (Photos) 9/11 ( Insert )
  • Page 57 As As of 2005/03/04 HF120/60HPPWV parts list (Photos) 10/11 ( Insert )
  • Page 58 As As of 2005/03/04 HF120/60HPPWV parts list (Photos) 11/11 ( Insert )

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