Agilent Technologies 5DX II Series Installation Manual
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Agilent Technologies 5DX II Series Installation Manual

Agilent Technologies 5DX II Series Installation Manual

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E7200-90023
Revision A.1
April, 1998
Copyright 1998
All Rights Reserved
Agilent Technologies
Agilent 5DX Series II
Installation Guide
E7200-90034
5/16/02

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Summary of Contents for Agilent Technologies 5DX II Series

  • Page 1 E7200-90023 5/16/02 Agilent 5DX Series II Installation Guide E7200-90034 Revision A.1 April, 1998 Copyright 1998 All Rights Reserved Agilent Technologies...
  • Page 2 Emergency Shut Down Procedure In the event of a disaster or system emergency, shut down the Agilent 5DX by pressing one of the Emergency Stop Buttons, as indicated in Figure T-1: Emergency Stop Button X-ray On Indicator (Locking Switch) Emergency Stop Release Keys Emergency Stop Button locks when pressed...

  • Page 3: Table Of Contents

    Agilent 5DX Series II Installation Guide Contents Emergency Shut Down Procedure Warranty and Regulatory Data Safety Information SAFETY SYMBOLS Electromagnetic Compatibility Requirements xii Emergency Stop xiii Preparing for 5DX Installation System Arrival, Inspection and Placement System Hardware Installation System Performance Verification Procedure 24 Power Checks System Startup Panel Handling...
  • Page 4 - iv...

  • Page 5: Warranty And Regulatory Data

    NOTICE This manual is provided “as is” and is subject to change without notice. AGILENT TECHNOLOGIES MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF NONINFRINGEMENT, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Agilent shall not be liable for errors contained herein, nor for direct, indirect, general, special, incidental or consequential damages in connection with the furnishing, performance, or use of this material.
  • Page 6 AGILENT TECHNOLOGIES WARRANTY STATEMENT Agilent PRODUCT DURATION OF WARRANTY Agilent 5DX System and Accessories 1 (One) Year Agilent warrants Agilent hardware, accessories and supplies against defects in materials and workmanship for the period specified above. If Agilent receives notice of such defects during the warranty period, Agilent will, at its option, either repair or replace products which prove to be defective.
  • Page 7 RESTRICT OR MODIFY AND ARE IN ADDITION TO THE MANDATORY STATUTORY RIGHTS APPLICABLE TO THE SALE OF THIS PRODUCT TO YOU. PLACE OF PERFORMANCE Within Agilent service travel areas, warranty and installation services for products installed by Agilent and certain other products designated by Agilent will be performed at Customer’s facility at no charge.
  • Page 8 Agilent standard software agreement for the product involved. Regulatory Information Agilent Technologies is registered with federal and state agencies to sell and service its own X-ray equipment manufactured in Loveland, Colorado, USA. The equipment was designed, and is used, to inspect printed circuit boards only. The X-ray equipment is classified in the United States and internationally as an “Industrial Cabinet X-ray System”.

  • Page 9: Safety Information

    Safety Information This product produces X-radiation. Do not attempt to open any part Warning of the product. Exposure to X-radiation can cause serious bodily injury. Refer all servicing to service-trained personnel. This product produces X-radiation. Do not operate this product or Warning turn on the X-radiation source unless all shielding is in place.
  • Page 10 Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. Agilent Technologies assumes no liability for the Customer’s failure to comply with these requirements.
  • Page 11 IEC 1010-1 (1990) Incl. Amend 1 (1992)/EN61010-1 (1993) CSA C22.2 #1010.1 (1992) UL 3111 April 1, 1996 Loveland Quality Manager European Contact: Your local Agilent Technologies Sales and Service Office or Agilent Technologies GmbH, Department HQ-TRE, Herrenberger Straße 130, D-71034 Böblingen (FAX: +49-7031-143143).

  • Page 12: Electromagnetic Compatibility Requirements

    Electromagnetic Compatibility Requirements This product complies with EN 55011 (CISPR 11) Group 1, Class A for conducting emissions. The product exceeds the EN55011 (CISPR 11) Group 1, Class A limit for radiated emissions by less than 10 dB when measured on a test site at a distance of 30 meters.

  • Page 13: Emergency Stop

    Emergency Stop The Emergency Stop Subsystem is used to quickly shutdown the power to the Agilent Main Cabinet. The Emergency Stop Subsystem is intended for crisis situations only. Emergency Stop Buttons are intended for use in emergency situations only and Caution should not be used for normal system shutdown.

  • Page 15: Preparing For 5Dx Installation

    Installation Agilent 5DX Installation Guide May, 2002 Preparing for 5DX Installation Reference Documents: Agilent Electrostatic Discharge Control (A-5951-1589-1) 5DX Service Guide (E7200-90028) System Administration Manual (E7200-90032) Site Preparation Manual (E7200-90035) Estimated Time: Two to Three Days (16 - 24 Hours) Prerequisite: All System Components and Software have been delivered and an acceptable site has been chosen...
  • Page 16 TABLE 1 Tools/Equipment Required Description Quantity Notes CE standard tool kit including a full set of hex wrenches, standard sockets, torx drivers, etc. Confirmation and Adjustment Board E7200-66527 Level 25cm (10 inch) min. ESD Grounding Equipment wrist strap - heel straps Pallet Jack and hydraulic lift Torx Screwdrivers 10, 15, 20, 25 sizes...

  • Page 17: System Arrival, Inspection And Placement

    System Arrival, Inspection and Placement Figure 1 5DX System Delivery This photograph shows the 5DX as it comes off the truck on its special pallet. Make sure the moving equipment is of sufficient size and capability. (see the Site Preparation Manual (E7200-90035)) Installation - 3...
  • Page 18 An acceptable site must be prepared prior to the installation of the 5DX Process Test System. This includes having a proper level floor capable of supporting 3630 kg (>8000 pounds), clearances for all equipment, power and air utilities, plus acceptable customer- supplied climate control.
  • Page 19 Figure 3 5DX System Dimensions Height Electronics Bay 192 cm (75.5 in.) (with status beacon) Height (Max.) Main Unit 238 cm (93.5 in.) Depth Main Unit (only) 188 cm (74 in.) Width (Max.) 257 cm (101 in.) NOTE: The main unit while on its pallet is 2.44m or 96 inches high. This plus required forklift lifting distance should be noted for movement to the install location.
  • Page 20 — 1. Verify Items Shipped CE must be present for system and crate unloading, system movement, and Inspect all system placement: (whenever possible) received containers (shipping boxes) and verify the correct number of items arrived with the shipment (See the packing list: If the packing list is missing, contact the customer facility receiving personnel).
  • Page 21 ramp. Move the bay to approximately where it will be placed during installation. — Organize all materials in the installation 6. Staging area. Prior to beginning installation, find the box with the foot pads and spacers These should be marked, but would be in the box with the part number E7200-80024.
  • Page 22 — Adjust pads as 10. Verify that the system is level required. This is done by turning the top of the threaded shaft ( Figure 4 Figure 4 Loader Height Setup “Fixed” Loader Rail Adjusting Loader Rail CHECK THE HEIGHT OF BOTH RAILS OF BOTH LOADERS...

  • Page 23: System Hardware Installation

    TABLE 3 Loader height Configuration Chart (Sample) Configuration # Assembly Setup Minimum Height Maximum Height Adjustment Adjustment Spacer A+C 89.00 cm 90.90 cm (35.04) (35.79) (inches) Spacer B+C 84.58 cm 86.48 cm (33.30) (34.05) Spacer A+B+C 92.18 cm 94.10 cm (36.29) (37.04) Spacer A+B+B+C...
  • Page 24 Figure 5 Facility Hook-up, Clearances and Location ⊗ Air Service ⊕ Electric service Flexible conduit to allow at least 92 cm (36 inches) Electronics of movement (183 cm or 6 feet of movement is ideal) A standard power outlet should also be installed for a printer or other accessories.
  • Page 25 — There are several tie wraps Stage Release securing the stage, movement motors and assemblies inside the main cabinet. Remove these to allow both X and Y movement. — Remove the loader Loader Shelf Mounting support shelves (only one for pass-back models) from the loader crate.
  • Page 26 Figure 6 Loader Shelf SMEMA connector Shoulder Bolts NOTE If the stop nuts on the shelf standoffs have moved or are loose the loader may require alignment. In addition it may be necessary to readjust the height and angle to level the loader module with the main unit.
  • Page 27 — Mount the ESD wrist 4. ESD Ground Mounting strap jacks to the front side of the loader shelf. The hardware is the same type as used for the SMEMA mounting. — Connect the loader ground 5. Ground Connection wires to the rear of each loader shelf using a hex screw (3030-0227) and star washers (2190-0960) and a 5/32”...
  • Page 28 Figure 7 SMEMA Connections at Loader Assemblies (Side View) LEFT LOADER RIGHT LOADER MAIN UNIT SMEMA connectors — The lead panels are 7. Lead Panel Installation shipped on top of the loaders, one for each side. Install the lead Panels (E7200-00616) inside the main unit above where the loader shelf attaches.
  • Page 29 — 8. Loader Installation Remove the Loader securing straps and the braces located around the bottom edges of the loaders. Obtain assistance and use a pallet jack or equivalent lifting device when putting the loader pallet into position. WARNING The loader modules are extremely heavy: DO NOT LIFT BY YOURSELF! Observe all lifting procedures and safety precautions: Use proper equipment for elevating the loaders onto the installed shelves.
  • Page 30 Verify the system is still level. ADVICE When adjusting the 5DX for in-line production, work with the customers line engineer to find the best interface position for both the 5DX and the conveyor system. — Connect the loader 10. Loader Interface Cabling interface cables, air hose and ground connections.
  • Page 31 — The cable routing 13. Electronics bay Cabling should be decided on site by the customer: You may want to remove the rear door and side panels of the electronics bay for easy access to all cabling. Route the monitor, keyboard and operator console cabling toward the mobile workstation table.
  • Page 32 Figure 8 Cable Harness Routing ELECTRONICS BAY There are two cable harnesses or bundles that route to/from the electronics bay. It is easiest to do the wiring with the rear door, access panel and sides removed. The cable bundle from the main unit is routed through the larger hole in the bottom panel.
  • Page 33 TABLE 4 Cables from Main Unit Part Number Label From E7200-31736 P05060 EXPANSION BOX XY SCAN SYNC E7200-61400 P10018 DIO BOX LOADER E7200-61402 P10026 DIO BOX CAMERA E7200-61404 P10020, P28000 DIGITAL I/O STAGE E7200-61405 P10021 DIO BOX LOADER E7200-61406 P10022 DIGITAL I/O RIGHT LOADER E7200-61408...
  • Page 34 TABLE 4 Cables from Main Unit Part Number Label From E7200-61700 P05040 COMPUTER CABLE CAMERA E7200-61701 P03018 X-RAY SCAN CONTR X-RAY TOWER E7200-61717 P05034 EXPANSION BOX REAR LASER E7200-61717 P05034 EXPANSION BOX FRONT LASER E7200-61717 P05034 EXPANSION BOX XRAY TOWER E7200-61733 CAMERA SERIAL E7200-61738 COM2...
  • Page 35 NOTE Air filter and connection are located on the lower left rear of the Main Cabinet. Verify the input air supplied is at least psi (5.63Kg/cm ), and adjust as required. — Inspect the inside of 17. Main Cabinet Inspection the Main Cabinet to: •...
  • Page 36 • Between 195 and 240 volts, Single Phase (1Φ), or three phase (3Φ) 50 or 60 Hz. (See appendix A for overall requirements) • Suitable circuit protection for 7.5 KVA Peak • Where allowed, the recommended attachment is via flexible conduit, allowing a range of motion for the electronics bay of a minimum of 1 meter (a bit over 3 feet) to allow for serviceability.
  • Page 37 — Mark any outlet boxes on 21. Mark Outlet Boxes the system and electronics cabinet for the voltage used (if they have not been marked already). — Reinstall the PDU in 22. Connect Power from PDU the electronics bay and connect the power cords as described by the following information.

  • Page 38: Power Checks

    TABLE 5 Assembly Part Numbers Description Part Number POWER DISTRIBUTION UNIT E1135-80020 VACION PUMP POWER SUPPLY E7200-67918 FRONT LASER E7200-67952 ISOLATION TRANSFORMER E7200-67991 REAR LASER E7200-68034 MOTION DRIVER POWER SUPPLY E7200-68082 X-RAY SCAN CONTROLLER E7200-80026 LOW VOLTAGE ASSEMBLY E7200-80027 DIGITAL I/O E7200-80029 MOTION DRIVER ASSEMBLY E7200-80030...
  • Page 39 Check the bay AC voltage using line voltage safety precautions: WARNING High Voltages Present in this assembly! The PDU output voltage should be between volts, and 240 volts AC. If it is not: Remove mains power supply from the system (at facility circuit breaker).
  • Page 40 proceeding. For troubleshooting, refer to the Service Guide (E7200-90028). — Use 3. Vacion™ Power Supply Voltage Check a voltmeter and measure the Vacion Power Supply at test point J04000 on the power supply. It is located under the main unit in the rear. Measure this at the BNC connector on the right of the power supply.

  • Page 41: System Startup

    Figure 12 Operator Control Panel X-ray Control X-ray On DANGER Enable INVISIBLE LASER RADIATION Safety CONTAINED WHEN ENERGIZED. CAUTION DO NOT ATTEMPT TO DEFEAT Interlocks Closed SAFETY INTERLOCKS. X-RAYS Laser On 5mW CONTINUOUS AT 780 NANOMETERS THIS EQUIPMENT PRODUCES CLASS IIIB LASER SUB-SYSTEM X-RAYS WHEN ENERGIZED CLASS 1 LASER PRODUCT Watch the interlock LED to...
  • Page 42 Figure 13 Automatic Startup Agilent 5DX System Agilent Technologies System Configuration Menu. System Access Test Utilities Panel Program Confirm and Adjust Startup Shutdown *Configure Logout Status User Command Reset the Agilent *DOS Shell NOTE: If you go to far into a menu, backup using You will then get the following warning.
  • Page 43 NOTE If the system does not respond, check the green status LED Figure 12 on page 27 on the operator control panel ( - There will be another warning like 5. PHS Startup that in . Press a key to continue. The Figure 14 system now should home the stage and start the rotary scintillator.

  • Page 44: Panel Handling

    Figure 15 X-ray Startup Screen Agilent 5DX X-ray COLD Start Agilent Technologies xx minutes remaining Kilovolts (160) MicroAmps (100) Filament (V) Focus (V) Grid (V) 765.0 500.0 Dialog X-RAYS were down for an extended period (cold start) To continue, turn X-ray Control switches on and press <Enter>.
  • Page 45 — Load the confirmation 2. Loader Rail Adjustment board (shipped with the system). (Press to abort the load process if you need to.) After the board has loaded, unload it using Panel Handling, Unload If the confirmation board does not load or Panel.
  • Page 46 Type Auto Enter to return to AutoUI. Close all access doors and panels. From the Utilities menu select Panel Handling. From this menu, select Home Rails. Select Manual panel load. At the prompt enter 11950 again. Repeat the measurement procedure again (step 2.) until the measurements all meet the 11.080 (±0.005) specification.
  • Page 47 Figure 16 Loader Assemblies (Top Down View) RIGHT LOADER LEFT LOADER (NOT REQUIRED IN PASS BACK) PASS PASS BACK BACK UNLOAD PASS THROUGH LOAD This drawing represents a normal left to right system. Flow is reversed for a right to left system MAIN LOADER Verify that the load and unload cycle is consistent, and the loader doors operate smoothly both in the...
  • Page 48 (Passing means a sigma of equal to or less than (±0.5).) NOTE This is not an absolute specification. — This step ramps 5. Bring up X-ray High Voltage the high voltage up slowly without drive current (no X-ray generation at this time). Use a volt meter to recheck the Vacion Power Supply at test point J04000.
  • Page 49 From the Operator Control Panel (Figure 17) turn the X-Ray Enable Key to Enable, then push the X-Ray Button. Figure 17 Operator Control Panel X-ray Control X-ray On DANGER Enable INVISIBLE LASER RADIATION Safety CONTAINED WHEN ENERGIZED. CAUTION DO NOT ATTEMPT TO DEFEAT Interlocks Closed SAFETY INTERLOCKS.
  • Page 50 Type and press Enter to return to the master directory. — 6. 5DX Main Cabinet Radiation Integrity Check To verify the 5DX Cabinet Integrity and containment of X-Ray emissions, perform the following steps: CAUTION If any of the readings in the following tests exceed 0.15 mRems/hour, shut off the X-ray system and contact SPT second level support immediately.
  • Page 51 Perform a final quick survey of the 5DX Main Cabinet. Leakage must be less than Ø.15 mRems/hr. Complete a formal on-site radiation survey. Use Document Number 5021-1979. (A sample is appended to this document.) From the DOS prompt type auto and press Enter.
  • Page 52 From the System Access menu select System Startup. Automatic Startup Select to bring the 5DX to a ready state. Confirm and Adjust. Self Go to From the Test Options menu, select Run Self test. Verify that all tests Pass. (The tests are LASER TEST, GREY LEVEL ADJUSTMENT TEST, THICKNESS TEST, POF TEST...
  • Page 53 indicate a possible change in an axes’ zero reference, or change in rail location. ADVICE If the alignment is not where expected, it may mean that an alignment or reference in the axes assemblies has changed. If alignment is significantly moved (such as out of the view), verify the calibration panel is loaded correctly.
  • Page 54 Assuming you are still in the AutoUI menus, from System Access menu, select Quit. From the DOS prompt type auto -demo press Enter. NOTE This command will initiate and repeat automatic inspection mode for the calibration coupon. Select Test. Select Panel and press Enter.
  • Page 55 From the top level AutoUI menu, select Test. Select Board. Follow the menu steps. Verify that the images are clear and focused and that the test results are acceptable (within customer expectations). — You will need to perform the 12. Final Adjustments final adjustments listed below.
  • Page 56 Provide a copy to the customer. — Mail 18. Mail All Original Documentation original (5021-1979) and signed Radiation Survey (5021-1982) to: Hardware Acceptance SPT Support Manager Agilent Technologies 815 14th Street S.W., MS BU221 Loveland, CO 80537-6330 Installation - 42...
  • Page 57 INSTALLATION NOTES: Installation - 43...
  • Page 58 Installation - 44...

  • Page 59: Wiring Configuration

    Appendix A Agilent 5DX Installation Guide May, 2002 Appendix A Wiring Configuration This appendix contains all of the wiring configuration diagrams for the Agilent 5DX System. The 220 volt outlet strip wire egress is through the holes on the front of the Power Distribution Unit. The 220 volt outlet strip for the mobile workstation table uses the wire egress hole on the left as indicated in Figure...
  • Page 60 Table A-1 Agilent 5DX Power Source and Loading Configurations Options Power Input 200V 380/ 400/ 415/ Source Configuration, 220V 230V 240V Input Wiring, Loading and Terminal Block Wiring 1-Phase Earthed Load: L1-to-N (29 A) Input Wiring - Figure A-4 Terminal Block Figure Wiring - 1-Phase...
  • Page 61 Table A-2 Agilent 5DX Power Source and Loading Configurations Options Power Input 380/ 400/ 415/ Source Configuration, Input Wiring, Loading and Terminal Block Wiring 3-Phase Delta Load: L1-to-L2 L1-to-L3 L2-to-L3 Input Wiring - (22 A) Figure A-10 Terminal Block Wiring - Figure A-11 Appendix A - 47...

  • Page 62: Table

    Table A-2 Agilent 5DX Power Source and Loading Configurations Options Power Input 380/ 400/ 415/ Source Configuration, Input Wiring, Loading and Terminal Block Wiring 3-Phase Load: L1-to-L2 L1-to-L3 L2-to-L3 (22 A) Input Wiring - Figure A-10 Terminal Block Wiring - Figure A-11 3-Phase with...

  • Page 63: Figure

    Figure A-2 Input Wiring - General On INPUT WIRING drawings on subsequent pages, the outlets shown are used as described here. 220Volts AC Unswitched Outlets for: 220Volts AC Unswitched Vacion Ion Pump Power Outlets for: Supply Mobile Workstation Table Figure A-3 PDU Outlets AUXILLARY WARNING/AVERTISSEMENT...

  • Page 64: 200-240 Volt 1-Phase Earthed

    200-240 Volt 1-Phase Earthed S1:230V S2: MAIN Shorting Straps Jumper AC “MAINS” Figure A-4 Input Wiring — 200-240V 1-Phase Earthed Appendix A - 50...
  • Page 65 Main Cabinet GND GRN/YEL GRN/YEL GRN/YEL Motion Driver Power Supply Outlet 1, 4 Outlet 2, 5 Outlet 3, 6 Outlet 7,8 220Volts AC Switched GRN/YEL Outlets in the Main GRN/YEL Cabinet for: GRN/YEL X-ray Tower Fan, and GRN/YEL Vacion Pump Power Supply Figure A-5 Terminal Block Wiring —...

  • Page 66: 200-240 Volt 1-Phase Non-Earthed

    200-240 Volt 1-Phase Non-Earthed S1:230V S2: MAIN Shorting Straps Jumper AC “MAINS” Figure A-6 Input Wiring — 200-240V 1-Phase Non-Earthed Appendix A - 52...
  • Page 67 Main Cabinet GND GRN/YEL GRN/YEL GRN/YEL Motion Driver Power Supply Outlet 1, 4 Outlet 2, 5 Outlet 3, 6 Outlet 7,8 220Volts AC Switched Outlets in the Main GRN/YEL Cabinet for: GRN/YEL GRN/YEL X-ray Tower Fan, and VacIon Pump Power GRN/YEL Supply Figure A-7...

  • Page 68: 200-240 Volt 3-Phase Delta With Phase Junction Earthed

    200-240 Volt 3-Phase Delta with Phase Junction Earthed Jumper S1:230V S2: MAIN Shorting Straps “MAINS” Figure A-8 Input Wiring — 200-240V 3-Phase Delta with Phase Junction Earthed Appendix A - 54...
  • Page 69 Main Cabinet GND GRN/YEL GRN/YEL GRN/YEL Motion Driver Power Supply Outlet 1, 4 Outlet 2, 5 Outlet 3, 6 Outlet 7,8 220Volts AC Switched Outlets in the Main GRN/YEL Cabinet for: GRN/YEL X-ray Tower Fan, and GRN/YEL VacIon Pump Power GRN/YEL Supply Figure A-9...

  • Page 70: 200 - 220 Volt 3-Phase Wye Or Delta

    200 - 220 Volt 3-Phase Wye or Delta S1:230V S2: MAIN Shorting Straps Jumper AC “MAINS” Figure A-10 Input Wiring — 200V or 240V 3-Phase Wye or Delta Appendix A - 56...
  • Page 71 Main Cabinet GND GRN/YEL GRN/YEL GRN/YEL Motion Driver Power Supply Outlet 1, 4 Outlet 2, 5 Outlet 3, 6 Outlet 7,8 220Volts AC Switched Outlets in the Main GRN/YEL Cabinet for: GRN/YEL X-ray Tower Fan, and GRN/YEL VacIon Pump Power GRN/YEL Supply Figure A-11...
  • Page 72 380-415 Volt 3-Phase Wye with Neutral S1:230V S2: MAIN Shorting Straps Jumper AC “MAINS” Figure A-12 Input Wiring — 380-415V 3-Phase Wye with Neutral Appendix A - 58...
  • Page 73 Main Cabinet GND GRN/YEL GRN/YEL GRN/YEL Motion Driver Power Supply Outlet 1, 4 Outlet 2, 5 Outlet 3, 6 Outlet 7,8 220Volts AC Switched Outlets in the Main GRN/YEL Cabinet for: GRN/YEL X-ray Tower Fan, and GRN/YEL VacIon Pump Power GRN/YEL Supply Figure A-13...
  • Page 74 Appendix A - 60...

  • Page 75: Smema Interface

    Appendix B Appendix B SMEMA Interface The communication interface between adjacent machines is provided by way of a Surface Mount Equipment Manufacturers Association (SMEMA) compliant protocol. The purpose of multi-machine in-line interfacing is to allow the Agilent 5DX to be integrated directly with a customer’s current printed circuit assembly manufacturing process.
  • Page 76 TABLE B-1. SMEMA Electrical Interface Signals SMEMA Signal Digital Digital I/O Function Name Signal Name Bits Good Panel Output ODC 8 SMEMA GPO - The Agilent 5DX uses this signal (GPO) Panel Passed to indicate that the panel being sent has been tested and is good.
  • Page 77 FIGURE B-1. Agilent 5DXMultiple Machine Interface / Process Flow Diagram: FLOW- THROUGH PCBA FLOW Agilent 5DX ADJACENT ADJACENT CORE MACHINE MACHINE MACHINE SMEMA Functions The following board handling functions are supported between adjacent machines using SMEMA compliant signal communication protocol. Processor functions that can be remotely engaged are described in the following: Load (External) Accept PCBA into Left Loader...
  • Page 78 Load (Internal) Accept PCBA forward into Main Loader — Move PCBA from the • Left Loader forward onto the Main Loader. Accept PCBA reverse into Main Loader — Move PCBA from the • Right Loader reverse onto the Main Loader. Unload (Internal) Eject PCBA forward from Main Loader —...
  • Page 79 FIGURE B-2. SMEMA Connections at Loader Assemblies (Side View) LEFT LOADER RIGHT LOADER MAIN LOADER Cable L SMEMA I/O Cable L SMEMA I/O To Digital I/O To Adjacent Machine (Input/Output) 206043-1 Appendix B - 65...
  • Page 80 Appendix B - 66...

  • Page 81: X-Ray Safety Reference

    Appendix C Agilent 5DX Installation Guide May, 2002 Appendix C X-ray Safety ATTENTION This is an originally Controlled Document, all hard copies are uncontrolled copies. Original document number is 5021-1979. (This appendix does not match the most current document and is appended to the installation guide for reference purposes only!) X-RAY Safety Reference Purpose...
  • Page 82 Use Caution if any reading approaches 0.5 mR/hr. Caution Tools required • Victoreen 290 Pancake GM meter (In calibration) or • Radiation Alert® Inspector • Victoreen 440 (Or 450P) Ionization meter (In calibration) • X-Ray Test Board PN E7200-80021 • Set Gauge (0.100"...
  • Page 83 NOTE: For a Pass-Back system with fewer movable barriers or NOTE access panels, write N/A in the appropriate boxes Radiation meter scanning: Follow these directions for scanning each surface with the appropriate radiation meter. 2.1. Maintain a 5 cm (about 2.0 in.) gap between the test instrument detector face and any surface under test.
  • Page 84 X-ray emission survey 3.1. Visually inspect the Agilent 5DX system skins for any damaged shielding parts and missing or damaged seals or safety wires. If found, fix the problem and/or inform your supervisor. 3.2. Close, screw down or lock all access panels that were opened for inspection in step 2.
  • Page 85 3.10. Turn on the Agilent 5DX system, set it to 165 kV, 20 microamps, and configure for live laminographic image. Click on the live image icon: 3.11. Position the Fixed Z-axis board support (Board Rail) directly under the X-ray tube at the following coordinates: X=0.0, Y= 6.000, Z=0.0. 3.12.
  • Page 86 3.18. Position the Fixed Z-axis board support (Board Rail) directly under the X-ray tube at the following coordinates: X=0.0, Y= 6.000, Z=0.0. 3.19. Initialize the Z-axis exercise routine as follows: From the DOS prompt type AXTEST -M1 -Z1500 -T1000. 3.20. This will exercise the Z-rail up and down the range of Inspection Fields of View, to simulate all possible radiation conditions.
  • Page 87 High reading check with the Victoreen 440RF (Or 450P). 4.1. Select the five highest readings taken on the X-ray cabinet with the Victoreen 290 or Radiation Alert® Inspector GM meter and quantify them by measuring the X-ray emission on the corresponding spots of the cabinet with the Victoreen 440RF.

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