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JOPRO Transfer Manual

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JOPRO Transfer

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Summary of Contents for JOPRO Transfer

  • Page 1 JOPRO Transfer...
  • Page 2 Please read the manual carefully before use and keep it in a safe place for future reference. The information in this manual was up to date when it was printed. JOPRO reserves the right to make technical changes without prior notice. © 2019 JOPRO AB...

  • Page 3: Table Of Contents

    Table of contents Overview..........4 Controls ..........6 User’s Guide .........10 Maintenance ......... 14 Spare Parts Mechanics ......18 Spare Parts Electronics and Hydraulics ... 20 Hydraulic Circuit Diagram ..... 22 Declaration of Conformity ..... 27...

  • Page 4: Overview

    Overview Controls Controls JOPRO Transfer’s movements and functions. Gate Must be closed for JOPRO Transfer to be operational. Cuts the power sup- ply when opened. Hydraulic Cylinders Raises and lowers the roller bed.
  • Page 5 Electromagnet Rail Chain Tension Adjustment Stretches the chain that moves the magnet arm. Guiding Rail Guides JOPRO Transfer’s movements. Powered Wheels Electromagnet (not visible) Grips the battery dur- Two wheels driven by ing battery change. hydraulic motors.

  • Page 6: Controls

    Controls Emergency stop Cuts all power supply to JOPRO Transfer instantly. Reset Resets the machine after the emer- gency stop has been pushed. Switch I/0 The normal way to start and stop JOPRO Transfer.
  • Page 7 Moves JOPRO Transfer along the guiding rail. Raises and lowers the roller bed.
  • Page 8 Moves the electromagnet left or right. Activates the electromagnet. Generates a strong magnetic field with great gripping power. If the electromagnet is left activated it is automatically turned off after 10 minutes.
  • Page 9 Turns the electromagnet 180°, left and right.

  • Page 10: User's Guide

    User’s Guide Working area Unauthorized staff are not al- lowed within 1,5 meters from JOPRO Transfer when in use. 1.5 m Park the truck perpendicular to JOPRO Transfer.
  • Page 11 The electromagnet must be cen- tered on the battery. The rollers must be on the same level.
  • Page 12 Activate the electromagnet when it is in contact with the battery. Electromagnet The electromagnet generates a very strong magnetic field. Check that there are no loose metallic objects within one meter from the electromagnet when it is activated.
  • Page 13 Transport the battery so far onto the roller bed that it rides on the battery brake pads.

  • Page 14: Maintenance

    If any problems with the cylinders still occur, please contact us. 2 minutes Monthly - weldings: check that all weld- JOPRO Transfer should be super- ings are intact and have no visible vised regarding: cracks. - function: check that the various - markings: check that the marks functions work correctly.
  • Page 15 Adjust the height by means of the inset hexagon socket bolts. Powered wheels Check that the cogs on the cog wheels and hydraulic motors are intact. If any of the cogs are worn down it may cause JOPRO Transfer to move jerky and/or irregularly.
  • Page 16 When required Chain tension The chain in the electromagnet rail should not be slacking. Stretch the chain by tightening both bolts equally. Electromagnet rail Grease (30 ml, DIN 51502, KP2K- 20) the inside of the rail if the elektromagnet arm movements are sluggish and/or jerky.
  • Page 17 Hydraulic oil Check that there are no visible leaks of hydraulic oil. Any leakage in the system may cause the Battery Transfer Cart’s movements to become jerky. If necessary, refill with hydraulic oil (ISO VG 46 quality or equivalent). Every year Exchange all hydraulic oil (5 l, DIN 51524-3 HVLP, ISO VG 46).

  • Page 18: Spare Parts Mechanics

    Spare Parts JOPRO Transfer Mechanics 020-5001 020-0101...
  • Page 19 040-0802 050-0202 050-0201 050-0306 040-0503 040-0401 040-0402 040-0504...

  • Page 20: Spare Parts Electronics And Hydraulics

    Spare Parts JOPRO Transfer Electrics and Hydraulics 060-0804 060-0805 060-0415 060-0416 060-0410 060-0116 060-0117...
  • Page 21 050-0501 060-0208 520 - 0301 070 - 0102 060-0203 KC 70-36 KC 60-33 KC 50-30 KC 40-24 060-0703 060-0704 060-0705 060-0706...

  • Page 22: Hydraulic Circuit Diagram

    Hydraulic Circuit Diagram...
  • Page 23 Beskrivning Art. nr. Hydraulic Tank, 20L Internal Filter 125u, 25x112 mm G1/2” 060-0410 Hydraulic Screw Pump 10,1 cm3 060-0416 Electric Motor 3KW, 400V, 50Hz 060-0412 Mounting Block with Pressure Control Valve and NG06-valves Return Filter Holder Return Filter 10u nominal, spin-on 060-0415 Subplate, NG06 Serie (5040000432) 060-0426...

  • Page 27: Declaration Of Conformity

    Lunnavägen 6 SE-449 50 Alafors Sweden Phone: +46-303-749740 www.jopro.com declares that the product Battery handling system JOPRO Transfer for sideways battery change on forklift trucks Product identification number: ............is in compliance with the following EC Directives 2006/42/EC Machinery Directive...
  • Page 28 Jopro AB Lunnavägen 6 Tel: +46-303-749740 info@jopro.com SE-449 50 Alafors www.jopro.com...