Comeup Winch 857130 Manual

Introduction
 Feature
Line pull: 5,443 kg / 12,000 lb wire rope first layer
Wire rope: 9.5 mm × 38 m (3/8" × 125') galvanized aircraft A7 × 19
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
 Unpacking
．Winch assembly............................................................... 1 pc
．Detachable control box...................................................... 1 pc
．Remote control................................................................ 1 pc
．Wire rope with clevis hook.................................................... 1 pc
．Roller fairlead.................................................................. 1 pc
．1.8 m ( 6' ) 2 gauge battery lead.......................................... 1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
 Winch and roller fairlead mountings
． It is very important that the winch will be
mounted on a flat and hard surface of mounting
channel in order to make sure the motor, drum
and gearbox housing are aligned correctly.
． Roller fairlead does not mount to the winch
directly.
Self-Recovery Winch
DV-12
Model:
PN:857130 12V 931886 12V 857228 24V
931871 24V 852142 24V
． The wire rope shall be wound in an under-wound orientation only.
． Eight (8) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.
． Two (2) M12 x 1.75 pitch 8.8 grade high tensile steel bolts must be used for
fastening the roller fairlead into the mounting channel.
 Wiring Diagram
•Connect thermal sensor harness plug, control ground, and cable A/F1/F2 to
the motor.
•Attach the ground lead firmly to the negative (–) battery terminal and power
lead to the positive (+) battery terminal. The voltage drop for the winch
motor must not exceed 10% of the nominal voltage of 12/24V DC.
 Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.
Warning
． The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
． The rope winding on the drum shall remain 5 wraps from the drum.