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Automatic ATG5000 Owner's Manual
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Automatic ATG5000 Owner's Manual

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ATG5000 Mill
Owner's Manual
405-0234
Page 1 of 26
12/13/11

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Summary of Contents for Automatic ATG5000

  • Page 1 ATG5000 Mill Owner’s Manual 405-0234 Page 1 of 26 12/13/11...
  • Page 2 All are tight when the roller mill leaves the factory, however, after a break-in period, some items may require additional tightening. Like any other equipment, your Automatic roller mill requires proper care and maintenance. Misuse and neglect will only cause unnecessary expense and dissatisfaction.
  • Page 3 Since roller mills contain numerous moving parts which can be extremely hazardous, steps should be taken to insure the safety of the operator. Automatic Equipment strongly recommends that no person be permitted to operate this machine without a thorough understanding of how the machine works and the precautions to be observed.
  • Page 4 ROLLER MILL MAINTENANCE AND OPERATION Automatic Grain roller mills are manufactured from the best materials and workmanship available - each has been tested and properly adjusted at the factory before shipping. Simple adjustments and minimum maintenance have been emphasized. Reasonable care and operation will assure many years of trouble-free service.
  • Page 5 2. ROLLER SPACING. This depends upon the type of grain to be rolled. Different grain varies in size, shape, toughness and moisture content. This is also true of the same kind of grain from different localities. For this reason, it is impossible for us to tell you how to set the rolls. Do not over-roll hard or dry grains, as this will cause dusting.
  • Page 6 This section is a condensed chart to help you remedy problems if unsatisfactory operation occurs. If you are unable to determine and correct the trouble, consult your authorized dealer. TROUBLE CAUSE REMEDY Shearing Bolt in PTO 1. Starting mill with grain Always run mill a short time to clean out mill.
  • Page 7 3. Part Number 4. Complete Description of Part Being Ordered Repair parts can be ordered through your nearest dealer. If there is no dealer in your area, call Automatic Equipment Manufacturing at (402) 385-3051. 405-0234 Page 7 of 26 12/13/11...
  • Page 8 TRAILER FRAME ASSEMBLY Item No. Part No. Description ITEM NO. PART NUMBER DESCRIPTION QTY. 1....61-5388 ....Trailer Frame .................. 1 61-5388 WLDM'T, TRAIL. FRAME 2....61-4924 ....Silage Mill Axle ................1 61-4924 WLD, AXLE, SILAGE MILL 3....102-5593 ....Trailer Axle Mount Shim ..............1 102-5593 SHIM, AXLE MOUNT, TRAILER 229-0120...
  • Page 9 INTAKE AUGER COMPONENT ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION EXPLD/QTY. Item No. Part No. Description 72-0245 ASSY, LOADING AUGER, 14 INCH 1....72-0245 ....14” Loading Auger Assembly ............1 61-5711 WLDM'T, 14 IN SWIVEL 2....61-5711 ....14” Swivel ..................1 255-0060 CLAMP BAND SET, 14"...
  • Page 10 FRONT SHIELD AND BELT ASSEMBLY Item No. Part No. Description 1....251-0164 ....14MGT-1400-37 Polychain Belt............1 2....251-0160 ....TP3500-14M-115 DS COG Belt ............. 1 3....101-7499 ....5000 Mill Front Shield Rear Filler Plate .......... 1 4....61-6695 ....5000 Mill Front Shield ..............1 5....
  • Page 11 ASSEMBLY FOR ROLL ADJUSTMENT Item No. Part No. Description 1....222-0048 ....3” x 4-7/8” Compression Spring............2 2....107-2457 ....Spring Spacer Tube ................ 2 EXPLODED/Q ITEM NO. PART NUMBER DESCRIPTION 3....100-1267 ....Cam Adjust Rocker ................. 2 222-0048 SPRING, COMPRESSION, 3" X 4 7/8" 4....
  • Page 12 ASSEMBLY FOR ROLL ADJUSTMENT Item No. Part No. Description ITEM NO. PART NUMBER DESCRIPTION EXPLODED./QTY. 1....71-0661 ....5000 Mill Idler Roll ................1 71-0661 ROLL, ID, 5000, SPL, 2.9375 71-0656 ROLL, DR, 5000, SPL, 2.9375 2....71-0656 ....5000 Mill Drive Roll ................. 1 61-5630 WLDM'T, ROLL COVER, BASIC, 5000 3....
  • Page 13 2....93-0594 ....4 Cut 5000 Mill Basic ..............1 3....72-0246 ....5000 Mill Hopper Assembly ............1 ITEM NO. PART NUMBER DESCRIPTION QTY. ASS'Y, TRLR W/ AUGER BASE, 62-3698 ATG5000 93-0594 5000 BASIC, 4 CUT 72-0246 ASSY, HOPPER, 5000 405-0234 Page 13 of 26 12/13/11...
  • Page 14 DISCHARGE ASSEMBLY Item No. Part No. Description 1....61-6719 ....5000 Mill Auger Discharge A B Screw ..........1 2....61-6718 ....14” Auger Flipper ................2 3....62-3700 ....9’ Discharge Auger Assembly ............1 4....63-3692 ....14” Discharge Auger Spout Kit ............1 5....
  • Page 15 DISCHARGE SUPPORT ASSEMBLY Item No. Part No. Description 1....61-6686 ....5000 Mill Rear Shield ..............1 2....101-7463 ....Auger Base Trough Extension Top ..........1 3....61-6677 ....5000 Mill Rack Support ..............1 4....101-7505 ....5000 Mill Auger Support Brace ............1 5....
  • Page 16 DISCHARGE SUPPORT ASSEMBLY Item No. Part No. Description 1....61-6666 ....14” Discharge Tube ................ 1 2....61-6638 ....12”-14” Discharge Elbow ..............1 3....61-6668 ....14” Discharge Auger ............... 1 4....61-6673 ....14” Discharge Auger Screw ............1 5....61-1890 ....Capped Driven End Adapter ............1 6....
  • Page 17 DISCHARGE AUGER MOTOR ASSEMBLY Item No. Part No. Description ITEM NO. PART NUMBER DESCRIPTION exploded.../QTY. 1....227-0116 ....Parker TB0195FP 4 Bolt Hydraulic Motor ........1 227-0116 HYD. MTR, 4 BOLT, PRKR, TB0195FP 2....229-0032 ....1” Bore Shaft Coupler ..............1 229-0032 SHAFT COUPLER, I BORE 3....
  • Page 18 DISCHARGE AUGER ASSEMBL Item No. Part No. Description 1....101-7472 ....14” Tube Clamp ................1 2....101-7478 ....5000 Mill Discharge Auger Support ..........2 3....61-6678 ....5000 Mill Guide End Clamp ............1 ITEM NO. PART NUMBER DESCRIPTION exploded../QTY. 4....206-0169 ....50 x 103 Pitch Chain with 2 Connections ........1 101-7472 CLAMP, 14"...
  • Page 19 TIGHTNER ASSEMBLY Item No. Part No. Description 1....61-1968 ....Spring Center ................. 1 2....61-5742 ....Spring Tightner Bracket ..............1 3....61-1863 ....Roll Drive Idler Take Up Rod ............1 ITEM NO. PART NUMBER DESCRIPTION EXP.../QTY. 4....101-7835 ....5000 Mill Front Shield Z Bracket ............ 1 61-1968 SPRING CENTER 61-5742...
  • Page 20 LOADING AUGER SCREW ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. Item No. Part No. Description 61-5712 WLDM'T, LOADING AUG SCREW, 14" 1....61-5712 ....14” Loading Auger Screw ............... 1 101-6265 CLAMP, HOPPER MNT 2....101-6265 ....Hopper Mount Clamp ..............2 61-5713 WLDM'T, LOADING AUGER, 14 IN 3....

  • Page 21: Hopper Assembly

    HOPPER ASSEMBLY Item No. ITEM NO. Part No. PART NUMBER Description DESCRIPTION EXPLODED/QTY. 61-5648 WLDM'T, INTAKE HOPPER, 5000 MILL 1....61-5648 ....5000 Mill Intake Hopper..............1 61-5642 WLDM'T, DOOR, INTAKE HOPPER 2....61-5642 ....Intake Hopper Door ................ 1 105-1488 ANGLE, DOOR SLIDE HOPPER 3....

  • Page 22: Hydraulic Assembly

    HYDRAULIC ASSEMBLY Item No. Part No. Description 1....102-7264 ....5000 Mill Hydraulic Junction Block ..........1 2....253-0247 ....156” 1/2” NPT Swivel to Straight Hydraulic Hose ......2 3....253-0251 ....103” 1/2” NPT Swivel to Straight Hydraulic Hose ......1 4....
  • Page 23 HYDRAULIC HOSE LOCATION FROM INTAKE AUGER MTR TO INTAKE AUGER MTR TO HOPPER SPREADER AUGER TO TRACTOR FROM TRACTOR TO OR FROM TRACTOR TO DISCHARGE AUGER GEAR TO INTAKE AUGER LIFT CYLINDER 405-0234 Page 23 of 26 12/13/11...

  • Page 24: Flow Control Assembly

    FLOW CONTROL ASSEMBLY Item No. Part No. Description 1....227-0011 ....RD150-16 Flow Control Valve ............1 ITEM NO. PART NUMBER DESCRIPTION QTY. 2....224-0438 ....3000 PSI 1/2” NPT Street Elbow ............ 2 227-0011 FLOW CONTROL VALVE, RD150-16 224-0438 ELBOW, 1/2 NPT STREET, 3000 PSI 3....
  • Page 25 DOWNSPOUT KIT Item No. Part No. Description 1....101-7482 ....14” Spout Extension ............... 1 2....101-7484 ....14” Lower Spout ................1 3....101-7483 ....14” Spout Splash Sheet..............1 4....201-0003 ....5/16”-18 x 3/4” Hex Head Bolt, Grade 5, ZP ........6 5....
  • Page 26 All rolls are guaranteed for life against breakage. This warranty does not apply to any part of an Automatic roller mill which has been subject to misuse, neglect, alteration, accident, or damage caused by fire, flood, or other damage beyond control of the manufacturer.