TECHCON TS580D-MM User Manual
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TECHCON TS580D-MM User Manual

Micro-meter mix controller, accurately dispense two component 2k material with dual pc pump ts8200d micro-meter mix dispensing system
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TS580D-MM
Micro-Meter Mix Controller User Guide
______________________________________________________________________
Accurately Dispense Two Component (2K) Material
with Dual PC Pump TS8200D Micro-Meter Mix
Dispensing System
______________________________________________________________________
1
technon.com/contact-us

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Summary of Contents for TECHCON TS580D-MM

  • Page 1 TS580D-MM Micro-Meter Mix Controller User Guide ______________________________________________________________________ Accurately Dispense Two Component (2K) Material with Dual PC Pump TS8200D Micro-Meter Mix Dispensing System ______________________________________________________________________ technon.com/contact-us...

  • Page 2: Table Of Contents

    TS580D-MM Micro-Meter Mix Controller USER GUIDE Contents 1 Safety ............................... 3 2 Symbol Definitions ..........................4 3 Specifications ............................5 4 Features ..............................6 5 Operation ............................... 8 5.1 Connecting the Unit ........................8 5.2 The Calibration Select Screen ....................9 5.3 Air Pressure Calibration ......................

  • Page 3: Safety

    TS580D-MM Micro-Meter Mix Controller User Guide 1 Safety Intended Use: WARNING: Use of this equipment in ways other than those described in this User Guide may result in injury to persons or damage to property. Use this equipment only as described in this User Guide.

  • Page 4: Symbol Definitions

    TS580D-MM Micro-Meter Mix Controller USER GUIDE 2 Symbol Definitions Symbol Description Symbol Description Home Screen Dispense both pumps Settings Dispense Pump 1 only Calibration Dispense Pump 2 only Not logged in / Login Advanced Calibration Screen Logged in / Login Screen...

  • Page 5: Specifications

    TS580D-MM Micro-Meter Mix Controller User Guide 3 Specifications Size 290 mm x 212 mm x 98 mm (11.4” x 8.3” x 3.9”) Weight 2.8 kg (6.17 lbs) Input Voltage 24 VDC Output Voltage Range 0-24 VDC Rated Power 15 W Air Input 100 psi (6.9 bar) Max.

  • Page 6: Features

    TS580D-MM Micro-Meter Mix Controller USER GUIDE 4 Features Figure 1: Controller Features • Air Output A/B – Pressurized air to connect to the material syringes. The ports share a common source. • Motor Ports C/D – Connected to the motors/pumps, provide drive power to the motors, and read encoder feedback.
  • Page 7 TS580D-MM Micro-Meter Mix Controller User Guide • Foot Switch Port – Connect external switch to actuate dispenses. • I/O Port. • Internet Port – RJ45 connection to Ethernet. • USB Port – Software Upgrade. • External Pressure Inputs – connect to pump to monitor material pressure.

  • Page 8: Operation

    TS580D-MM Micro-Meter Mix Controller USER GUIDE 5 Operation 5.1 Connecting the Unit Connect the power cord and foot switch to the back of the unit. Connect the pumps to Ports C and D. The Left pump is typically connected to Port C and the Right pump is typically connected to Port D.

  • Page 9: The Calibration Select Screen

    TS580D-MM Micro-Meter Mix Controller User Guide Figure 4: Password Screen Optionally, click the checkbox. No further login will be required, and lockout will not occur until the box is unchecked explicitly. To change the password, click on the Gear then enter the old, then new password.

  • Page 10: Air Pressure Calibration

    TS580D-MM Micro-Meter Mix Controller USER GUIDE Figure 6: Calibration Select Screen 5.3 Air Pressure Calibration Note: Pressure calibration must be performed when the unit is activated for the first time. From the Home screen button, touch the calibration button then select AIR PRESSURE CAL.

  • Page 11: Pump Calibration

    TS580D-MM Micro-Meter Mix Controller User Guide The calibration is complete. Touch the Home button to return to the Home screen. Touch the red to go back to the Calibration Selection screen. 5.4 Pump Calibration Calibration allows the controller to determine correct volume/weight of the material dispense out of the pumps.
  • Page 12 TS580D-MM Micro-Meter Mix Controller USER GUIDE You will see the following screen with the check mark appear in the MID flow rate box. Figure 8: MID flow rate box 3. Place a small container under pump 1 outlet 4. Press the Run button to activate pump 1.
  • Page 13 TS580D-MM Micro-Meter Mix Controller User Guide Figure 10: Enter collected weight here 8. Touch the Accept button in the numeric entry screen. 9. Touch the Accept button in the P1 Calibration screen to record the value. 10. Touch the Accept button in the Confirmation popup.
  • Page 14 TS580D-MM Micro-Meter Mix Controller USER GUIDE Figure 12: Advanced Calibration Screen (LOW) 2. Verify the ‘Low’ box is checked. 3. Repeat Step # 2 to 10 in section 5.4.1 above. 5.4.3 Calibration at HIGH Flow Rate: Touch the AC (Advanced Calibration) button .

  • Page 15: Pressure Sensor Calibration

    TS580D-MM Micro-Meter Mix Controller User Guide 5.5 Pressure Sensor Calibration The pressure sensors are offered as optional accessories to measure the material pressure differential between the two pumps. When the mixing nozzle is restricted and started to clog, the material will flow upstream, causing cross-contamination.

  • Page 16: Pressure Adjustment

    TS580D-MM Micro-Meter Mix Controller USER GUIDE The calibration is complete. The Micro-Meter Mix will now stop dispensing if the pressure differential (or absolute pressure) exceeds the values set on the external pressure page (page 6) of the Program Profile Setup.

  • Page 17: Manual/Purge Mode

    TS580D-MM Micro-Meter Mix Controller User Guide Figure 16: Setup screen Press “Change” Icon to change the pressure units Figure 17: Press “Change” to change the pressure units 5.8 Manual/Purge Mode There are 3 Purge options: = To purge both pumps •...

  • Page 18: Automatic Dispense Cycle

    TS580D-MM Micro-Meter Mix Controller USER GUIDE Purge icons Figure 18: Purge icons 5.9 Automatic Dispense Cycle The Micro-Meter Mix can be setup to run in Timed mode, Volume mode or Quantity (Weigh) mode. Touch the setup icon to enter the setting screen.
  • Page 19 TS580D-MM Micro-Meter Mix Controller User Guide Figure 20: Setting Dispense and Suckback Volumes 5.9.2 Timed Mode Touch the Dispense Time box to enter the desired dispense time in seconds. Touch the Suckback Time box to enter the desired suckback time in seconds.
  • Page 20 TS580D-MM Micro-Meter Mix Controller USER GUIDE Figure 22: Settings (Weight Mode) 5.9.4 Pause Time This function is not available at this time. When available, this function will allow the operator to set delay time between dispense and suckback. Figure 23: Setting Pause Time (not yet available) 5.9.5 Pump 2 Flow Rate Adjustment (P2 Adjust)

  • Page 21: Pressure Sensor Setting

    TS580D-MM Micro-Meter Mix Controller User Guide 5.9.6 Over Current Protection This controller is equipped with the over current protection for the motor. When the motor current is higher than the “over current” threshold the unit will be disabled. When this issue happens, check the pump for clogging. Clean the pump thoroughly if needed.

  • Page 22: Cycle Counter

    TS580D-MM Micro-Meter Mix Controller USER GUIDE Figure 25: Pressure Sensor Screen Enter the Maximum Pressure threshold for Pump 1 in the “Max. Pressure Primary” box. Enter the Maximum Pressure threshold for Pump 2 in the “Max. Pressure Secondary” box. Enter the Maximum Pressure difference threshold in the “Max. Pressure Difference”...
  • Page 23 TS580D-MM Micro-Meter Mix Controller User Guide To reset the counter, follow the steps below: 1. Touch the setup icon to enter setup screen. 2. Touch the Counter reset icon to reset the counter. 3. Touch the X to exit. Figure 27: Reset the counter Figure 28: Counter Reset Confirmation technon.com/contact-us...

  • Page 24: Stored Program In Memory Cell

    TS580D-MM Micro-Meter Mix Controller USER GUIDE 5.12 Stored Program in Memory Cell The controller has 50 memory cells to store all dispense parameters. It can activate all memory cells in sequence mode. 5.12.1 To Store Dispense Parameters Touch the up and down arrow to select desired memory cell.
  • Page 25 TS580D-MM Micro-Meter Mix Controller User Guide Figure 30: Sequence Mode Screen NOTE: If there is no delay time entered in the setting, the operator has to press the foot switch after each memory cell is completed to activate the next memory cell.

  • Page 26: Controller Mode And Robotic Mode

    TS580D-MM Micro-Meter Mix Controller USER GUIDE Figure 31: Continuous Sequence Mode Screen 5.13 Controller Mode and Robotic Mode When the controller is connected to a robot or any automation system, it must be set in the “Robotic Mode.” This function is designed for fast-paced communication between the controller and external PLC.

  • Page 27: Network Settings

    TS580D-MM Micro-Meter Mix Controller User Guide 6. Network Settings On clicking the cloud with UP arrow, you will arrive at the Network/RCP/IOT settings screen. Each row has grey or green buttons. The Green is selected. For the first row, selecting ‘Settings’ will allow the selection choices located below. Selecting ‘Remote’...
  • Page 28 TS580D-MM Micro-Meter Mix Controller USER GUIDE Static Network Address Click on ‘Static’ to set this unit’s static IP address if DHCP is not desired. Figure 34: Setting a static IP address Enter Static IP address, Subnet, and Gateway. techcon.com/contact-us...

  • Page 29: Usb - Software Upgrade

    TS580D-MM Micro-Meter Mix Controller User Guide 7. USB – Software Upgrade On clicking the “USB” button on the settings screen, if a USB drive is not inserted, you will see the following: Figure 35: USB NOT Detected Screen If a USB drive is inserted, the system will attempt to find the top folder ‘METER_MIX,”...

  • Page 30: Oem - Factory Reset

    TS580D-MM Micro-Meter Mix Controller USER GUIDE 7.1 OEM – Factory Reset On clicking the OEM button, the user will be asked to confirm reset to factory defaults. Figure 37: Reset to OEM Settings Screen 7.2 Information Screen On clicking the IFO button, the user will see an information screen: Figure 38: Information Screen techcon.com/contact-us...

  • Page 31: Troubleshooting

    TS580D-MM Micro-Meter Mix Controller User Guide 8. Troubleshooting PROBLEM POSSIBLE CAUSE CORRECTION Display does not • No power inputs • Check power cord connections light up • Turn on power System will not • Supplied pressure dropped • Increase supplied pressure below “Low Pressure”...

  • Page 32: Maintenance

    TS580D-MM Micro-Meter Mix Controller USER GUIDE 9. Maintenance The controller is designed and built to be relatively maintenance free. To assure trouble-free operation, please follow the steps below: • Make certain air supply is clean and dry. • Avoid connecting the unit to excessive moisture or solvent saturation •...

  • Page 33: Limited Warranty

    Techcon Corporate Headquarters F or Sal e s Visit our website for more information and to 10800 Valley View Street contact the Techcon office nearest you. We and Support: Cypress, CA 90630 USA have several offices worldwide that are ready Tel: 1-714-230-2398 to serve your needs.

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