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Aeroflex ATC-601-2 Maintenance Manual
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Aeroflex ATC-601-2 Maintenance Manual

Aeroflex ATC-601-2 Maintenance Manual

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3 . A s s e m b l i e s a n d S c h e m a t i c s
A . G e n e r a l
T h i s s e c t i o n c o n t a i n s c o m p o n e n t l a y o u t d r a w i n g s f o r a l l A s s e m b l i e s a n d P C B o a r d
A s s e m b l i e s , I n t e r c o n n e c t D i a g r a m s a n d C i r c u i t S c h e m a t i c s w i t h i n t h e A T C - 6 0 1 - 2 .
B . H o w T o U s e S c h e m a t i c s
T o t r a c e c o a x i a l c a b l e c o n d u c t o r s f r o m o n e s c h e m a t i c t o a n o t h e r , f o l l o w t h e p r o c e d u r e
o u t l i n e d i n p a r a 2 - 2 - 3 B ( 1 ) . T o t r a c e c o n d u c t o r s f o r m u l t i p l e p i n c o n n e c t o r s , f o l l o w t h e
p r o c e d u r e o u t l i n e d i n p a r a 2 - 2 - 3 B ( 2 ) .
( 1 )
C o a x i a l C a b l e s
S T E P
( 2 )
M u l t i p l e P i n C o n n e c t o r s
S T E P
Back To Contents
1 . L o c a t e d e s i r e d a s s e m b l y o n I n t e r c o n n e c t D i a g r a m .
2 . L o c a t e d e s i r e d c o a x i a l c a b l e o n I n t e r c o n n e c t D i a g r a m .
N O T E :
C o n n e c t o r s a r e i d e n t i f i e d b y r e f e r e n c e d e s i g n a t o r s .
3 . F o l l o w c o a x i a l c a b l e o n I n t e r c o n n e c t D i a g r a m t o l o c a t e o p p o s i t e e n d o f
c o n d u c t o r . N o t e c o a x i a l c a b l e r e f e r e n c e d e s i g n a t o r a n d d e s t i n a t i o n .
4 . L o c a t e s c h e m a t i c o f d e s i r e d a s s e m b l y i n p a r a 2 - 2 - 3 C .
5 . L o c a t e r e f e r e n c e d e s i g n a t o r o f c o a x i a l c a b l e a n d c o n t i n u e t r a c i n g c i r c u i t .
1 . L o c a t e d e s i r e d m o d u l e o n I n t e r c o n n e c t D i a g r a m .
2 . L o c a t e d e s i r e d a s s e m b l y m u l t i p l e p i n c o n n e c t o r o n I n t e r c o n n e c t D i a g r a m .
N O T E :
C o n n e c t o r s a r e i d e n t i f i e d b y r e f e r e n c e d e s i g n a t o r s .
3 . N o t e r e f e r e n c e d e s i g n a t o r o f m a t i n g c o n n e c t o r . N o t e a s s e m b l y o r w i r e h a r n e s s ,
c o n n e c t o r i s m o u n t e d o n o r g r o u p e d w i t h .
4 . L o c a t e s c h e m a t i c o f d e s i r e d a s s e m b l y i n p a r a 2 - 2 - 3 C .
5 . L o c a t e r e f e r e n c e d e s i g n a t o r o f m u l t i p l e p i n c o n n e c t o r a n d c o r r e s p o n d i n g p i n
n u m b e r . C o n t i n u e t r a c i n g c i r c u i t .
MA I NT EN ANC E MAN UAL
AT C- 60 1- 2
P R O C E D U R E
P R O C E D U R E
2 - 2 - 3
P a g e 1
J a n 1 / 0 7

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Summary of Contents for Aeroflex ATC-601-2

  • Page 1 MA I NT EN ANC E MAN UAL AT C- 60 1- 2 3 . A s s e m b l i e s a n d S c h e m a t i c s A . G e n e r a l T h i s s e c t i o n c o n t a i n s c o m p o n e n t l a y o u t d r a w i n g s f o r a l l A s s e m b l i e s a n d P C B o a r d A s s e m b l i e s , I n t e r c o n n e c t D i a g r a m s a n d C i r c u i t S c h e m a t i c s w i t h i n t h e A T C - 6 0 1 - 2 .
  • Page 2 MA I NT EN ANC E MAN UAL AT C- 60 1- 2 C . A l p h a b e t i c a l I n d e x o f A s s e m b l i e s a n d S c h e m a t i c s T I T L E P A G E A n a l o g I F A s s e m b l y - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 3...
  • Page 3 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 FRONT PANEL ASSEMBLY DETAIL POWER SUPPLY ASSEMBLY MOTHERBOARD PC BOARD ASSEMBLY DETAIL CHASSIS ASSEMBLY RF ASSEMBLY FRONT PANEL PULSE PC BOARD ASSEMBLY...
  • Page 4 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 P/J12018 P/J17038 J10057 ANTENNA ANTENNA ANTENNA P/J12020 P/J17030 J10056 MONITOR MONITOR MONITOR P/J12061 RF ASSY DIRECT RF P/J17037 7005-8144-100...
  • Page 5 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 POWER SUPPLY PC BOARD ASSEMBLY E2 (REF) E1 (REF) Q23002 Q23001 J11048 U23004 U23005 81000-2 P o w e r S u p p l y A s s e m b l y P o w e r S u p p l y A s s e m b l y ( S h e e t 1 o f 4 )
  • Page 6 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 CR15 (REF) CR11 CR3 (REF) P23047 CR14 (REF) CR14 DETAIL R15 R12 CR12 DETAIL E9 (REF) DETAIL 81003-2...
  • Page 7 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 (W2J1) (W1J1) (J11048) .085mH CR15 (BATT) 80SQ045 +BATT -BATT P/O J23047 (MOTHERBOARD) CR14 80SQ045 .085mH 80SQ045 CD4027...
  • Page 8 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 CR17 CR18 P/O J23047 (MOTHERBOARD) .085mH U23004 LM2940CT-12 NS2002 CAUTION: +12V +12V CONTAINS PARTS AND ASSEMBLIES 1000pF 16GA 1/4W...
  • Page 9 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 LINE SUPPLY PC BOARD ASSEMBLY 115V BR33001 T33001 8143100M 8133100P L i n e S u p p l y A s s e m b l y L i n e S u p p l y P C B o a r d A s s e m b l y ( 7 0 0 5 - 8 1 4 3 - 1 0 0 - E , E 1 , F ) ( 7 0 1 0 - 8 1 3 3 - 1 0 0 - A )
  • Page 10 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 J11062 T33001 (F. PANEL) 120/240VRMS 22.4VPK 17.1VRMS LINE NEUTRAL CAUTION: CONTAINS PARTS AND ASSEMBLIES BR33001 SUSCEPTIBLE TO DAMAGE BY J33049...
  • Page 11 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 J25011 J25010 E25003 E25001 E25002 J25008 J27007 J27015 J26016 J26006 J25003 J25004 J25005 J25002 J25009 J25001 P17021 (REF)
  • Page 12 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 MOTHERBOARD (25000) J27015 J26016 J26006 (FP PULSE) (DIGITAL IF) J25001 (DIGITAL IF) 60 MHz CLK 60 MHz CLK DIGITAL GND E1-4...
  • Page 13 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 TP30 TP20 TP28 TP29 TP19 TP17 TP23 TP21 TP22 TP10 XU16 XU15 TP24 TP18 DETAIL TP12 TP11...
  • Page 14 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 BUFFERED ADDRESS ADC REFERENCE TP23 8.06K DIGITIZER CONTROL -2V REF 1/4W MT5C1607DJ-15 RAM WR 1/4W 74ACT161 RAMI...
  • Page 15 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 SYSTEM INTERFACE DATA ADDRESS P26016 IDT7130SA100J (MOTHERBOARD) 74ACT244 74ACT244 GAL16V8A-12 TP18 READY DPCS DPOE DPOE DPCS RDYCS...
  • Page 16 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 S29001 J29001 DETAIL SPLITTER PC BOARD 8140600M F l a t A n t e n n a A s s e m b l y F l a t A n t e n n a A s s e m b l y ( S h e e t 1 o f 2 ) ( 7 0 0 5 - 8 1 4 0 - 6 0 0 - H ) F i g u r e 3 5...
  • Page 17 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 CAUTION: CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY S29001 ELECTROSTATIC DISCHARGE (ESD). NOTES: (UNLESS OTHERWISE SPECIFIED) ALL REFERENCE NUMBERS CARRY AN ASSIGNED DESIGNATOR SERIES.
  • Page 18 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 CR11 R116 C108 C129 C117 R115 TP33 TP79 C126 R118 R114 C124 R104 C111 C123 R105 R119...
  • Page 19 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 P/O P27015 TP10 DATA DATA (MOTHERBOARD) +12V +12V (SOURCE) ADDRESS ADDRESS CONTROL CONTROL 74HCT244D BUFFER 74ACT373 MXO-55GA...
  • Page 20 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 DATA DATA ADDRESS ADDRESS CONTROL CONTROL P/O P27015 (MOTHERBOARD) IO CH RDY MEMR 2/P2 IO CH RDY AM27C512-120JC DS1230Y-120...
  • Page 21 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 DATA DATA DATA ADDRESS ADDRESS ADDRESS CONTROL CONTROL CONTROL XC3090 LOGIC CELL TP28 +12V ATTEN1 74HC161D ARRAY...
  • Page 22 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 P/O P27007 LED CONTROL (MOTHERBOARD) U47B C121 REGISTER +12V LM556 TIMER INTERR LED INTERR LED (ATC-601) 562K 2/B5 TP24...
  • Page 23 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 CR11 R116 C108 C129 C117 CR11 R115 TP79 TP33 C126 R118 R114 C124 R104 C126 R101 C123...
  • Page 24 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 P/O P27015 TP10 DATA DATA (MOTHERBOARD) +12V +12V (SOURCE) ADDRESS ADDRESS CONTROL CONTROL 74HCT244D BUFFER 74ACT373 MXO-55GA...
  • Page 25 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 DATA DATA ADDRESS ADDRESS CONTROL CONTROL P/O P27015 (MOTHERBOARD) IO CH RDY MEMR 2/P2 IO CH RDY AM27C512-120JC U14C...
  • Page 26 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 DATA DATA DATA ADDRESS ADDRESS ADDRESS CONTROL CONTROL CONTROL XC3090 LOGIC CELL TP28 +12V ATTEN1 74HC161D ARRAY...
  • Page 27 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 P/O P27007 LED CONTROL (MOTHERBOARD) U47B C121 REGISTER +12V LM556 TIMER INTERR LED REPLY LED 562K 2/B5 TP24...
  • Page 28 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 DETAIL E44 E45 BOTTOM VIEW TOP VIEW 8133600D P u l s e M e m o r y P C B o a r d A s s e m b l y F r o n t P a n e l P u l s e P C B o a r d A s s e m b l y ( S h e e t 1 1 o f 1 2 ) ( 7 0 1 0 - 8 1 3 3 - 6 0 0 - D ) F i g u r e 3 6...
  • Page 29 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 40 I/O 42 I/O 45 A-1/DQ15 LA16 LA17 3 I/O 24 A1 LA18 5 I/O 23 A2 LA19 6 I/O...
  • Page 30 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 P32032 DETECTOR ASSEMBLY P20026 P20062 DRIVER PC BOARD ASSEMBLY P16042 P20025 ANALOG IF ASSEMBLY P19036 P19060 SSB ASSEMBLY...
  • Page 31 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 J17022 J17021 (MOTHERBOARD) (MOTHERBOARD) SLS1 +12V SLS0 -12V LO DETECT P/J17030 FL32012 OSC TEMP MONITOR LO CONTROL OSC RET...
  • Page 32 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 C16002 LO SOURCE PC BOARD ASSEMBLY R16001 P18041 SOURCE MODULE VCO PC BOARD ASSEMBLY P31040 J31040 (REF) FL16005...
  • Page 33 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 FL16005 L.O. SOURCE (24000) 1500pF PCB ASSY 7010-8132-300 FL16003 1500pF C16002 TP16002 GL16003 (FOR TEST ONLY) MULTIPLIER COMB FL16015 1500pF...
  • Page 34 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 68204 81006-2 L O S o u r c e P C B o a r d A s s e m b l y ( 7 0 1 0 - 8 1 3 2 - 3 0 0 - E ) 81007-2 S o u r c e M o d u l e V C O P C B o a r d A s s e m b l y...
  • Page 35 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 FL16001 1500pF +12Va SHIELD (SOURCE) +12Va FL16003 1500pF +11Va C16002 22pF 22pF GL16003 QUADRATURE HYBRID HSMS 2802 27.4K...
  • Page 36 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 TP16002 (FOR TEST ONLY) MULTIPLIER 10MHZ COMB 1060.0 MHZ > -47 dBm TP16003 1500pF (FOR TEST ONLY) PHASE DETECTOR R16001...
  • Page 37 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 Q2 (REF) (REF) L3 (REF) (REF) CUT PATH DETAIL DETAIL FL10 FL11 FL12 FL14 R3 R4 81008-2 8130800P...
  • Page 38 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 FL16012 100pF ATTEN END FL16011 100pF ATTEN MID FL16010 CAUTION: 100pF +12V CONTAINS PARTS AND ASSEMBLIES SUSCEPTIBLE TO DAMAGE BY FL16009 ELECTROSTATIC DISCHARGE (ESD).
  • Page 39 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 T2-1T 1090 MHZ 1:1.4 NULL PHASE MXR2 ADJ. TFM-12MH 7-50 1090 MHZ J18041 NULL PHASE RF IN/OUT ADJ.
  • Page 40 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 J32032 FL32012 FL32013 C23 R43 P20062 R10 R8 J17031 J17030 FL32014 Detector PC Board Assembly R22 Q4 8531000P 8141000M...
  • Page 41 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 DETECTOR (32000) MECH ASSY 7005-8141-000 DETECTOR (21000) +12V +12V PCB 1700-8521-000 PCB ASSY 7010-8531-000 +12V +12V .65V @ -27dBm...
  • Page 42 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 500mV 100ns RF1 1.00 V 100ns 500mV 100ns RF3 1.00 V 100ns 500mV 100ns RF1gnd RFgnd RF2gnd...
  • Page 43 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 (P20025) J17034 FL10 J17035 FL11 Analog IF PC Board Assembly 81010-2 A n a l o g I F A s s e m b l y R F A s s e m b l y ( S h e e t 1 4 o f 1 9 ) ( 7 0 0 5 - 8 1 4 1 - 1 0 0 - F ) F i g u r e 3 7...
  • Page 44 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 C47 R54 MXR1 E11 C14 C55 (REF) C82 (REF) BOTTOM SIDE DETAIL DETAIL 81011-2 A n a l o g I F P C B o a r d A s s e m b l y R F A s s e m b l y ( S h e e t 1 5 o f 1 9 ) ( 7 0 1 0 - 8 1 3 1 - 1 0 0 - F 1 )
  • Page 45 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 P/O W19001 (P20025) FL19006 1500pF +12VA +12VA TEMP SENS. SLS 1 +12VA P/O W19001 (FOR CRYSTAL Y1) (P20025) FL19007...
  • Page 46 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 P/O ANALOG IF (19000) MECH ASSY 7005-8141-100 ANALOG IF (22000) PCB 1700-8121-100 PCB ASSY 7010-8131-100 +12VB +12VB 100pF...
  • Page 47 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 J17022 J20026 J20062 J17027 J17021 J20025 8132200P D r i v e r P C B o a r d A s s e m b l y ( 7 0 1 0 - 8 1 3 2 - 2 0 0 - C ) R F A s s e m b l y ( S h e e t 1 8 o f 1 9 ) F i g u r e 3 7...
  • Page 48 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 DRIVER PCB (20000) J17022 PCB 1700-8122-200 (MOTHERBOARD) PCB ASSY 7010-8132-200 (SOURCE) VREF 2.7K +12V +12V (SOURCE) -12V...
  • Page 49 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 J10057 J12018 J10058 J10056 J12019 J12020 J10054 J10055 J12017 J12046 J10053 KEYPAD F12001 FRONT PANEL LED PC BOARD ASSEMBLY P12019 P25010 P12017...
  • Page 50 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 39 FINGERS J12059/W17P1 FINGER STOCK DISPLAY SHIELD FRONT PANEL LED PC BOARD ASSEMBLY VIDEO DETECTOR 2x 15 FINGERS PC BOARD ASSEMBLY 5 FINGERS...
  • Page 51 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 J10057 ANTENNA J12018 (RF MECH) J10056 MONITOR J12020 (RF MECH) J10055 SYNC J12046 NOTES: (MOTHERBOARD) (UNLESS OTHERWISE NOTED) 1.
  • Page 52 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 FRONT PANEL LED PC BOARD ASSEMBLY VIDEO DETECTOR PC BOARD ASSEMBLY SHIELD P25014 A2W1 MODIFIED LCD DISPLAY PC BOARD ASSEMBLY MODIFIED LCD DISPLAY...
  • Page 53 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 J10057 ANTENNA J12018 (RF MECH) J10056 MONITOR J12020 (RF MECH) J10055 SYNC J12046 (MOTHERBOARD) NOTES: (UNLESS OTHERWISE NOTED) 1.
  • Page 54 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 Power Termination PC Board 81020-2 P o w e r T e r m i n a t i o n A s s e m b l y ( 7 0 0 5 - 8 1 4 2 - 1 0 0 - B 3 ) F r o n t P a n e l A s s e m b l y ( S h e e t 6 o f 7 ) F i g u r e 3 8...
  • Page 55 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 J30043 J30044 J30061 J12061 TOPSIDE J12045 J30044 J30043 E13001 P25010 81022-2 81021-2 V i d e o D e t e c t o r P C B o a r d A s s e m b l y F r o n t P a n e l L E D P C B o a r d A s s e m b l y ( 7 0 1 0 - 8 1 3 1 - 7 0 0 - E 1 ) ( 7 0 1 0 - 8 1 3 0 - 3 0 0 - C )
  • Page 56 M A I N T E N A N C E M A N U A L A T C - 6 0 1 - 2 T H I S P A G E I N T E N T I ON A L L Y L E F T B L A N K . 2 - 2 - 3 P a g e 5 6 J a n 1 / 0 7...