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RynoWorx RY10MK-PRO-V4 Operator's Manual

10 gallon direct fire melter kettle burner model with adjustable flame-out valve

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Operator's Manual
Model: RY10MK-PRO-V4
MPN: RA-MLT-0009
10 Gallon Direct Fire Melter Kettle
Burner Model with Adjustable Flame-Out Valve
U.S. Patent No. 9,739,021

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Summary of Contents for RynoWorx RY10MK-PRO-V4

  • Page 1 Operator's Manual Model: RY10MK-PRO-V4 MPN: RA-MLT-0009 10 Gallon Direct Fire Melter Kettle Burner Model with Adjustable Flame-Out Valve U.S. Patent No. 9,739,021...
  • Page 2 Facebook Messenger support@rynoworx.com WhatsApp Messaging 519-404-9775 Website Chat rynoworx.com/support Email support@rynoworx.com Phone 855-382-9611...
  • Page 3 ⚠ Before servicing, make sure the unit is fully cooled and the liquid propane cylinder is disconnected. ⚠ Only genuine RynoWorx replacement parts should be used for any replacements or repairs. Do not attempt to modify or alter this product in any way.
  • Page 4 1 SBR Rubber Push-In Grommet for 1/2" ID and 3/32" RC-GSK-0026 1 3/8" x 1-3/8" Lock Pin with Retainer 10 RC-PIN-0008 11 RA-BRN-0010 1 Burner Tray Complete Assembly - 5 psi Kettle Burner P/N: Model Rev: RA-MLT-0009 RY10MK-Pro-V4 Description: RY10MK-Pro Crack Fill Melter Kettle - Version 4...
  • Page 5 Qty Description 1 Burner Tray MK-HP - Tray RC-FAB-0165 1 Burner Tray MK-HP - Door RC-FAB-0166 1 Fastener Kit - Burner Tray Door - Kettle RK-FAS-0085 1 Cast Iron Burner - 11.5" with Fittings (1/4" NPT) RA-BRN-0007 1 Thermocouple - Pro - 54 cm wires RC-TPL-0002 RA-BAS-0075 1 Igniter Sub-Assembly - Kettle (37 cm wire)
  • Page 6 Qty Description RA-BRN-0005 1 Cast Iron Burner Assembly - 11.5" 1 Brass Fitting - 1 mm Orifice - 1/4" NPT M-F RC-FIT-0080 1 Brass Fitting - 90°1/4" NPT M-M - 42.75 mm RC-FIT-0081 RC-FIT-0083 1 Brass Fitting - 90° 1/4" NPT F-F P/N: Rev: RA-BRN-0007...
  • Page 7 Qty Description RC-FAB-0167 1 Burner Tray MK-HP - Igniter Mount 1 Igniter Electrode Probe with Wires - Pro (37 cm) RC-IGN-0002 3 RC-HDW-0036 2 M5 x 0.8 mm Thread, 10 mm - ZP P/N: Rev: RA-BAS-0075 Description: Igniter Sub-Assembly - Kettle (37 cm wire)
  • Page 8: Required Tools

    • Introduction Forward Thank you very much for purchasing Ryno Worx crack maintenance equipment. We pride ourselves in being different from other equipment manufacturers with a relentless focus on innovation, simplicity, and quality. This melter was designed to be used with ‘Direct Fire’ crack sealants only. Please be sure to purchase the correct material to ensure safe and effective operation.
  • Page 9 • Assembly Instructions 1) Install the Agitation Bar Remove the nuts threaded on the studs before inserting the agitation handle. Install the agitation sweep bar as shown, put it over the right stud first and then the left.
  • Page 10 2 x RC-NUT-0023 RK-FAS-0087 13 mm Wrench 19 mm or ¾” Wrench 2) Install the Lid Handle RK-FAS-0070 13 mm Wrench...
  • Page 11 3) Install Thermometer and Thermometer Guard RK-FAS-0091 10 mm Wrench Use a wrench to turn the nut at the base of the thermometer, do not turn the thermometer by the dial as excessive force on the thermometer dial can cause damage...
  • Page 12 4) Thread the Molasses Valve into the Collar Use a pipe wrench to tighten the valve so that the spout is facing down 5) Install the AA Battery into the Igniter Unscrew the Igniter Button and Insert a AA Battery (Positive Side Facing Out).
  • Page 13 6) Install the Burner Trays Insert the Burner Tray into the Kettle and Make sure it Seats Properly in the Tracks. Secure with provided locking Pin. ⚠ Make sure the burner trays are secured with the pin at all times, especially during transportation and operation. ⚠...
  • Page 14 • Operations Guide Before beginning please check the following: 1. You have read and understand all warnings on page 2. 2. You are using new and full propane cylinder (use of a used cylinder can lead to reduced performance or equipment failure).
  • Page 15 • Operations Guide Part 2 – Agitating and Monitoring Temperature 1. Never leave melter unattended when the burner is lit. If flame goes out, promptly turn off the flow of gas; double check that the melter is free and clear of any gas odors before attempting to re-ignite the burner. 2.
  • Page 16 • Operations Guide HOW TO – Thermocouple Bypass (Emergency use only) ***USE OF THIS BYPASS IS AT YOUR OWN RISK*** On occasion, you may run into a situation where your flame out valve is preventing you from completing your job. This may be due to a damaged thermocouple, or the flame-out valve itself.
  • Page 17 • Periodic Maintenance This melter / applicator requires periodic maintenance before each use and at set intervals in order to ensure it is performing safely and optimally. The list below describes checks and maintenance which are recommended. -Check Propane Tank fuel level, refill as needed. -Inspect regulator, hose, gas connections, and burner for physical damage or leaks before every use.
  • Page 18 • Troubleshooting Guide Below we have provided a common problems and solutions table. Be sure to consult this table should you experience any technical problems. Description of Problem Possible Causes Known Solutions The burner will not ignite or 1) The electric igniter may have dead 1) Change the batteries located in the the burner will not stay lit or low power batteries...

This manual is also suitable for:

Ra-mlt-0009