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RynoWorx RY10MA-Pro Operator's Manual

10 gallon direct fire melter applicator burner model with flame-out sensor

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Operator's Manual
Model: RY10MA-Pro
MPN: RA-MLT-0005
10 Gallon Direct Fire Melter Applicator
Burner Model with Flame-Out Sensor
U.S. Patent No. 9,739,021
For Technical Support Please Visit www.RynoWorx.com or Call 1-855-382-9611

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Summary of Contents for RynoWorx RY10MA-Pro

  • Page 1 Operator's Manual Model: RY10MA-Pro MPN: RA-MLT-0005 10 Gallon Direct Fire Melter Applicator Burner Model with Flame-Out Sensor U.S. Patent No. 9,739,021 For Technical Support Please Visit www.RynoWorx.com or Call 1-855-382-9611...
  • Page 2 ⚠ WARNING ⚠ Read all instructions and warnings in this manual before attempting to operate this equipment. ⚠ This equipment is designed for outdoor use only. ⚠ Be sure to always wear personal protective equipment when operating this equipment. ⚠ Improper assembly may be dangerous. Please follow the assembly instructions in this manual. Make sure all parts are assembled and hardware is fully tightened before using.
  • Page 4 RC-VLV-0002 - Flow Valve RC-BRG-0001 - Wheel Bearing for Melter Applicator Rear Wheel RA-WHL-0008 - Rear Wheel with Bearings RC-GCM-0010 - Thermometer - Shock Proof Glycerin Filled RA-WHL-0005 - Front Caster with Wheel RC-WHL-0014 - 4 Bolt Caster Swivel RK-GCM-0050 - Torch Upgrade Kit with Propane Splitter...
  • Page 5 RA-BAS-0009 - Burner Tray Complete Assembly RA-GCM-0005 - Electronic Ignitor Switch Assembly RC-GCM-0004 - Ignitor Electrode Probe Assembly RC-GCM-0029 - Propane Hose and Regulator for Burner RC-GCM-0030 - Flame-Out Valve Assembly RC-GCM-0009 - Flame-Out Thermocouple with Connecting Wire...
  • Page 6  Introduction Forward Thank you very much for purchasing Ryno crack maintenance equipment. We pride ourselves in being different from other equipment manufacturers with a relentless focus on innovation, simplicity, and quality. RY Series Melter / Applicators are designed to effectively melt and apply direct-fire type crack sealant to joints and cracks found in hard aggregate surfaces.
  • Page 7  Assembly Instructions Part 1 – Remove Parts and Packaging and Verify Contents Carefully remove all parts from their packaging and layout on a flat working surface. You should have all the required parts as illustrated on the drawing below as well as the required hardware to complete assembly: Shoe Control Arm Upper Handle Bars Valve Control Arm...
  • Page 8: Rear Wheel Assembly

     Assembly Instructions Part 2 – Assemble Melter According to the Illustrations and Instructions With all the parts laid out on a flat working surface, follow the assembly illustrations below to complete the assembly of the melter. A socket set, rubber mallet, needle nose pliers and open-ended wrench set are required in order to complete the assembly.
  • Page 9: Handle Bar Assembly

    3. Handle Bar Assembly KIT F - Handle Bar Assembly RK-FAS-0001 KIT E - Handle Bar Mount RK-FAS-0002...
  • Page 10 4. Agitation Sweep Bar Installation KIT K - Agitation Sweep Bar RK-FAS-0006...
  • Page 11 5. On the Fly Agitation Installation KIT H - Agitation Fasteners Handle Bars RK-FAS-0005 KIT J - Agitation Bars RK-FAS-0005...
  • Page 12 6. On the Fly Agitation Installation KIT J - Agitation Bars RK-FAS-0005...
  • Page 13 7. Thermometer and Thermometer Guard Installation KIT D - Thermometer Guard RK-FAS-0004 8. Lid Handle Installation...
  • Page 14 9. Shoe Installation KIT I - Shoe Mount RK-FAS-0027...
  • Page 15: Control Arm Assembly

    10. Control Arm Assembly There are 2 types of control arm sets that could have been included with your machine. Please follow the instructions for the type that was shipped with your machine. Type 1 - with one threaded end, goes together as shown: Each set of control arms is shipped as a pair of upper and lower halves.
  • Page 16 Type 2 - has 2 threaded ends with a turnbuckle connecting them and goes together as shown below: Left Hand Thread Thread each rod an equal amount into the turnbuckle with gaps between the nuts and turnbuckle to allow Right Hand for adjustment.
  • Page 17 11. Shoe Control Arm Installation and Adjustment Type 1: Install the shoe control arm through the guide hole (handle end first) Adjust the length of the control arm by threading the lower half of the arm into the upper half. The final length of the arm should allow the drip guard to fully cover the bottom of the transfer tube when the shoe is in the raised position (shown to the right).
  • Page 18 Type 2: Install the shoe control arm through the guide hole (handle end first) Turn to Make Arm Longer Turn to Make Arm Shorter Adjust the length of the control arm by turning the turnbuckle in the appropriate direction (shown above). The final length of the arm should allow the drip guard to fully cover the bottom of the transfer tube when the shoe is in the raised position (shown to the right).
  • Page 19 12. Valve Control Arm Installation and Adjustment Type 1: Install the valve control arm through the guide hole (handle end first). Ensure that the retainer washer is in place to prevent the spring from pulling through the guide hole. Adjust the length of the control arm by threading the lower half of the arm into the upper half.
  • Page 20 Type 2: Install the valve control arm through the guide hole (handle end first). Ensure that the retainer washer is in place to prevent the spring from pulling through the guide hole. Turn to Make Arm Longer Turn to Make Arm Shorter Adjust the length of the control arm by turning the turnbuckle in the appropriate direction (shown on the left) to make it longer or shorter.
  • Page 21 13. Valve Control Arm Cotter Pin Installation KIT A - Control Arms RK-FAS-0003 Insert the cotter pin into the hole in the valve control arm and bend the pin to keep it in place. 14. Shoe Control Arm Cotter Pin Installation KIT A - Control Arms RK-FAS-0003 Insert the cotter pin into the hole in the shoe...
  • Page 22 15. Tank Shelf Installation 16. Propane Tank and Securing Chain Installation Propane Cylinder Not Included...
  • Page 23: Burner Installation

    17. Flame-out Thermocouple Installation Thread the thermocouple wire into the flame-out valve and ensure the wire is threaded tightly as the burner will not 18. Burner Installation function if this connection is loose. Fully insert the burner tray and then push it down to lock it in place.
  • Page 24: Heat Shield Installation

    19. Heat Shield Installation KIT G - Heat Shield RK-FAS-0010...
  • Page 25 20. Propane Hose Connection Connect the regulator to the propane cylinder and hand tighten.
  • Page 26  Operations Guide Before beginning please check the following: 1. You have read and understand all warnings on page 2. 2. You are using a new and full propane cylinder (use of a used cylinder can lead to reduced performance or equipment failure).
  • Page 27  Operations Guide Part 1 – How to Load and Light your Melter 1. Ensure your regulator is off by rotating regulator nob fully counter-clockwise (rotate left). 2. Slowly pressurize the regulator by rotating the valve located on the propane cylinder counter-clockwise all the way (rotate left).
  • Page 28  Operations Guide Part 2 – Agitating and Monitoring Temperature 1. Never leave melter unattended when the burner is lit. If flame goes out, promptly turn off the flow of gas; double check that the melter is free and clear of any gas odors before attempting to re-ignite the burner. 2.
  • Page 29  Maintenance Guide Periodic Maintenance This melter / applicator requires periodic maintenance before each use and at set intervals in order to ensure it is performing safely and optimally. The table below describes checks and maintenance which are recommended. Description Before Each Every 25 Every 75...
  • Page 30  Troubleshooting Guide Below we have provided a common problems and solutions table. Be sure to consult this table should you experience any technical problems. Description of Problem Possible Causes Known Solutions The burner will not ignite or 1) The electric ignition may have 1) Change the batteries located in the burner will not stay lit dead or low power batteries...
  • Page 31 The Control valve is occasionally The flow valve is designed with No solutions necessary, the flow dripping at the transfer tube tight tolerances and designed to valve is designed with tolerances be removable for easy cleaning. It which prevent it from binding from is not uncommon for your flow the intense heat of the burner.

This manual is also suitable for:

Ra-mlt-0005