SPX FLOW HES Series Instruction Manual
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SPX FLOW HES Series Instruction Manual

SPX FLOW HES Series Instruction Manual

Refrigerated type compressed air dryers
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HES Series
Refrigerated Type Compressed Air Dryers
F O R M N O . : 7 4 2 7 7 5 1
R E V I S I O N : 1 1 / 2 0 1 7
Water Cooled
RATED
MODELS
FLOW
HES3750
3750 SCFM
HES5000
5000 SCFM
HES6250
6250 SCFM
HES7500
7500 SCFM
HES8750
8750 SCFM
HES10000
10000 SCFM
HES11250
11250 SCFM
HES12500
12500 SCFM
Air Cooled
RATED
MODELS
FLOW
HES3150AC
3150 SCFM
HES4200AC
4200 SCFM
HES5250AC
5250 SCFM
HES6300AC
6300 SCFM
HES7350AC
7350 SCFM
HES8400AC
8400 SCFM
HES9450AC
9450 SCFM
HES10500AC
10500 SCFM
R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.
I N S T R U CT I O N M A N UA L

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Summary of Contents for SPX FLOW HES Series

  • Page 1 I N S T R U CT I O N M A N UA L HES Series Refrigerated Type Compressed Air Dryers F O R M N O . : 7 4 2 7 7 5 1 R E V I S I O N : 1 1 / 2 0 1 7 R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.

  • Page 2: Table Of Contents

    CONTENTS GENERAL SAFETY INFORMATION ............1 RECEIVING, MOVING, AND UNPACKING ..........1 INSTALLATION ..................6 OPERATION .................... 9 MAINTENANCE ..................19 TROUBLESHOOTING GUIDE ..............21 REFERENCE Sizing ......................24 Engineering Data Tables ................25-26 Dryer Set Point Tables ................27-28 Dryer Alarm Tables ..................

  • Page 3: General Safety Information

    GENERAL SAFETY INFORMATION RECEIVING, MOVING, AND UNPACKING 1.1 PRESSURIZED DEVICES: 2.1 RECEIVING This equipment is a pressure containing This shipment has been thoroughly checked, packed and device. inspected before leaving our plant. It was received in good condition by the carrier and was so acknowledged. •...
  • Page 4 FEATURES AT A GLANCE: WATER-COOLED UNITS LED TEXT DISPLAY MASTER CONTROL ELECTRICAL ENCLOSURE WITH CUSTOMER INTERFACE MASTER CONTROL KEYPAD QUARTER TURN LATCH MASTER ENCLOSURE POWER DISCONNECT SWITCH DETAIL A SEPARATOR ACCESS RIGID GROOVE COUPLINGS (NO PANEL REMOVAL REQUIRED) CONDENSATE DRAIN CONNECTION 3/8-FPT...
  • Page 5 SWING PANEL ACCESS (PANEL HINGES LOCK OPEN @115°) DETAIL C MODULE POWER DISCONNECT SWITCH QUARTER TURN LATCH FOR ELECTRICAL ENCLOSURE ACCESS POWER ON LED (GREEN) QUARTER TURN LATCHES FOR SWING PANEL ACCESS WARNING LED (YELLOW) ALARM LED (RED) DETAIL B GROOVED FLANGE ADAPTERS MODULE ELECTRICAL ENCLOSURE MOUNTED ON SWING PANEL...
  • Page 6 FEATURES AT A GLANCE: AIR-COOLED UNITS LED TEXT DISPLAY MASTER CONTROL ELECTRICAL ENCLOSURE WITH CUSTOMER INTERFACE MASTER CONTROL KEYPAD QUARTER TURN LATCH MASTER ENCLOSURE POWER DISCONNECT SWITCH DETAIL A AIR COOLED CONDENSER (ONE PER MODULE) VARIABLE SPEED FANS SEPARATOR ACCESS QUICK DISCONNECT NO-LOSS (NO PANEL REMOVAL REQUIRED) REFRIGERATION FITTINGS...
  • Page 7 SWING PANEL ACCESS (PANEL HINGES LOCK OPEN @115°) DETAIL C MODULE POWER DISCONNECT SWITCH QUARTER TURN LATCH FOR ELECTRICAL ENCLOSURE ACCESS POWER ON LED (GREEN) QUARTER TURN LATCHES FOR SWING PANEL ACCESS WARNING LED (YELLOW) ALARM LED (RED) DETAIL B RIGID GROOVE COUPLINGS MODULE ELECTRICAL ENCLOSURE MOUNTED ON SWING PANEL...

  • Page 8: Installation

    3.3 ADDITIONAL INSTALLATION PROCEDURE FOR AIR IMPORTANT: READ PRIOR TO STARTING THIS EQUIPMENT COOLED CONDENSER OPTION INSTALLATION Air Condenser – Locate air condenser and set condenser with brackets on top of unit. Locate brackets per drawing 3.1 LOCATION on following page and bolt to frame using Qty (4) 3/8-16 For typical placement in a compressed air system, see Bolt’s supplied.
  • Page 9 INSTALLATION PROCEDURE FOR AIR COOLED CONDENSER CONDENSER INLET (GAS LINE) SEE NOTES! CONDENSER OUTLET (LIQUID LINE) SEE NOTES! DETAIL C ATTACH SUPPORT STRUCTURE WITH BOLT & WASHER UP THROUGH FROM INSIDE AND WASHER & LOCKNUT ON TOP, OUTSIDE UNIT (2 PLACES) DETAIL D NOTES: After installing the condenser unit assembly to the top...
  • Page 10 Connect the module to the customer’s inlet connection. work down. Piping that begins on the left side will start Tighten flange bolts. with the lowest numbered module and work up. Interior modules can be identified by their open framework on NOTE: Tighten flange bolts to customer outlet connec- each side of the module.

  • Page 11: Operation

    OPERATION NOTE: Each module is shipped from the factory with the necessary water piping included. A strainer and water Basic theory of operation: The dryer uses digital scroll technol- regulating valve is supplied on each dryer module. ogy to achieve energy savings. The refrigeration compres- C.
  • Page 12 d. Use the ‘Up’ and ‘Down’ arrow buttons to set day (01 C. Starting the Dryer to maximum for the month and year selected). Press IMPORTANT: The dryer must be energized 24 hours before ‘Enter’ to accept new value. starting the refrigeration compressor. e.
  • Page 13 CONTROL PANEL I 2 3 RESET Alarm / Service Light Warning Light Power-on Light Operator Interface Display Operator Keypad Disconnect Switch I 2 3 RESET Operator Keypad Dryer Status Module Status Setup Up Arrow I 2 3 Scheduler Graph Event Down Arrow Energy Savings Mute...
  • Page 14 D. Operating Check Points Communication Parameters: Check that no alarms or warnings exist. The green light RS-485 Parameters only should be illuminated on the module and master elec- Baud Rate 19200 trical enclosures. A yellow light indicates a warning which Data Bits indicates an issue that needs to be addressed.
  • Page 15 Modbus Registers Page 1 of 3 Holding Register Name Units Description Reference Address 40001 0x0000 DRYER_STATUS Status ID Status ID for the dryer 40002 0x0001 ALARM_STATUS Flag Bits Alarm flag bits 40003 0x0002 WARNING_STATUS Flag Bits Warning flag bits 40004 0x0003 SERVICE_STATUS Flag Bits...
  • Page 16 Modbus Registers Page 2 of 3 Holding Register Name Units Description Reference Address 40049 0x0030 MOD_3_STATUS Status ID Status ID for module #3 40050 0x0031 MOD_3_ALARMS Flag Bits Alarm flag bits 40051 0x0032 MOD_3_WARNING Flag Bits Warning flag bits 40052 0x0033 MOD_3_SERVICE Flag Bits...
  • Page 17 Modbus Registers Page 3 of 3 Holding Register Reference Address Name Units Description 40129 0x0080 NUM_MODULES Integer Number of installed modules 40130 0x0081 SERVICE_INTERVAL Hours Service interval 40131 0x0082 ENERGY_COST Integer Energy cost in 1/100th Dollars / Euros per kWh 40132 0x0083 CONDENSER_TYPE...
  • Page 18 Modbus Register Details Page 1 of 3 Dryer Status Flags Register 40001 Mask Description 0x0001 Module 1 status (0 = not installed, 1 = installed) 0x0002 Module 2 status (0 = not installed, 1 = installed) 0x0004 Module 3 status (0 = not installed, 1 = installed) 0x0008 Module 4 status (0 = not installed, 1 = installed) 0x0010...
  • Page 19 Modbus Register Details Page 2 of 3 Dryer Service Flags Register 40004 Mask Description 0x0001 Service Module #1 0x0002 Service Module #2 0x0004 Service Module #3 0x0008 Service Module #4 0x0010 Service Module #5 0x0020 Reserved 0x0040 Reserved 0x0080 Reserved Module Status Register(s) 40017, 40033, 40049, 40065, 40081...
  • Page 20 Modbus Register Details Page 3 of 3 Module Warning Flags Register(s) 40019, 40035, 40051, 40067, 40083 Mask Description 0x0001 Separator temperature sensor failure 0x0002 Drain 1 alarm 0x0004 Drain 2 alarm 0x0008 Drain 3 alarm 0x0010 High separator temperature 0x0020 High refrigerant pressure warning 0x0040 Reserved...

  • Page 21: Maintenance

    MAINTENANCE Water Cooled – Clean the water strainers monthly, or more frequently if required. Shut down the module to be 5.1 PROCEDURE FOR SHUTTING DOWN A SINGLE serviced per section 5.1. Remove the master module side MODULE panel at the main water inlet and outlet and shut off the inlet and outlet water valves for the module to be serviced.
  • Page 22 6. For each new element, lubricate the o-ring located at the inside, open end of the element with the lubricant provided in the kit. 7. Install each new element by pushing it down over the post located at the bottom of the vessel. 8.

  • Page 23: Troubleshooting Guide

    TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION A) Water downstream of dryer 1. Residual free moisture remaining in 1. Purge system with dry air. downstream pipelines. 2. Air bypass system is open. 2. Check valve positions. 3. Inlet and Outlet connections are reversed. 3.
  • Page 24 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION C) Warning faults - Yellow Light On (continued) COOLING WATER TEMP SENSOR 1. Check the circuit for loose or broken wires. 1. Check the circuit for loose or broken wires. FAILURE (optional) 2. Replace the sensor. 2.
  • Page 25 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION D) Alarm faults - Red Light On (continued) SUCTION HIGH SUPERHEAT 1. Module overload condition. 1. Check the flow rate and inlet air temperature. 2. Module is low on refrigerant. 2. Check the system for refrigerant leaks and add refrigerant if necessary.

  • Page 26: Reference

    REFERENCE SIZING Determining dryer capacity at actual operating conditions. To determine the maximum inlet flow capacity of a dryer at various operating conditions, multiply the rated capacity from Table 1 by the multipliers shown in Table 2 and Table 3 (if air cooled).

  • Page 27: Engineering Data Tables

    ENGINEERING DATA TABLES Sheet 1 of 2 Water Cooled Models Model 3750 5000 6250 7500 8750 10000 11250 12500 Operating Data Rated Air Flow at 100°F & 100 psig Inlet (scfm) 60 Hz 3750 5000 6250 7500 8750 10000 11250 12500 Rated Air Flow at 95°F &...
  • Page 28 ENGINEERING DATA TABLES Water Cooled Air Cooled Model 1250 scfm (6 Hp.) 2500 scfm (10 Hp.) 1050 scfm (6 Hp.) 2100 scfm (10 Hp.) Electrical Data Nominal Voltage 230/3/60 * 230/3/60 * Voltage Range 207 - 253 207 - 253 Input Power @ Rated Flow (kW) 5.89 9.88...

  • Page 29: Dryer Set Point Tables

    DRYER SET POINT TABLE Sheet 1 of 2 Dryer Module DIP Switch Settings Module Module #1 Module #2 Module #3 Module #4 Module #5 Dryer Module Jumper Settings Jumper Description Auto-start Enabled Disabled Alarm Override Enabled Disabled Auto-restart Enabled Disabled Module Type Air cooled Water cooled...
  • Page 30 DRYER SET POINT TABLE Sheet 2 of 2 Module #3 Type Selection Table Selection Description None (Default) No module installed 6 HP 1250 SCFM Module w/ 6 HP Compressor 10 HP 2500 SCFM Module w/ 10 HP Compressor Module #4 Type Selection Table Selection Description None (Default)

  • Page 31: Dryer Alarm Tables

    DRYER ALARM TABLE Sheet 1 of 2 Module Alarm Conditions Alarm Text Alarm Trigger States Exit Condition Alarm Action Drain alarm #1 switch open Alarm condition cleared Warning LED DRAIN #1 AND 10 minute alarm delay Drain alarm #2 switch open Alarm condition cleared Warning LED DRAIN #2...
  • Page 32 DRYER ALARM TABLE Sheet 2 of 2 Dryer Alarm Conditions Alarm Text Alarm Trigger States Exit Condition Alarm Action -50°F > Inlet Air Temperature > 300°F Alarm condition cleared Warning LED INLET AIR TEMP AND analog board installed SENSOR FAILURE -50°F >...

  • Page 33: Controller Screen Shots

    CONTROLLER SCREEN SHOTS Dryer Status Screens Dryer Status Screens Dryer load = Dryer Status Average of connected module loads Dryer Load xxx% mm/dd/yyyy hh:mm:ss Power button: Starts all installed modules Up/Down Dryer Status X Modules Installed 1:s 2:s 3:s 4:s 5:s Up/Down Water Cooled Air Cooled...

  • Page 34: Module Status Screens

    CONTROLLER SCREEN SHOTS Module Status Screens Module Status Screens Module Status: -Standby -Manual On Module #x Status Module #x Status -Manual Off Standby Discharge -Scheduled On Normal/Alarm! Pressure -Scheduled Off Load xxx% xxxx PSI / xx.xx BAR Up/Down Up/Down Count down Module Module timer...

  • Page 35: Alarm History Screens

    CONTROLLER SCREEN SHOTS Alarm History Screens Alarm History Screens Up/Down Dryer Mx Event yy mm/dd/yyyy hh:mm:ss Message #1 Message #2 Event Up/Down Module #1 Event yy mm/dd/yyyy hh:mm:ss Message #1 Message #2 Event Up/Down Module #2 Event yy mm/dd/yyyy hh:mm:ss Message #1 Message #2 Event...

  • Page 36: Energy Savings Screens

    CONTROLLER SCREEN SHOTS Energy Savings Screens Energy Savings Screens Energy Savings Projected Annual $ xxxx Up/Down Energy Savings Cumulative $ xxxx Up/Down Up/Down Energy Savings Average Daily Dryer Load xxx% Up/Down Energy Savings Average Monthly Dryer Load xxx% NOTE: Press and hold <Reset> to reset energy savings. HES-HC User Interface Diagram 4 of 10 Rev N - 10/07/2014...

  • Page 37: Dryer Scheduler Screens

    CONTROLLER SCREEN SHOTS Dryer Scheduler Screens Dryer Scheduler Screens Ok/Cancel Scheduler Monday On Time: hh:mm Off Time: hh:mm Up/Down Ok/Cancel Scheduler Tuesday On Time: hh:mm Off Time: hh:mm Up/Down Ok/Cancel Scheduler Wednesday On Time: hh:mm Off Time: hh:mm Up/Down Ok/Cancel Scheduler Thursday Up/Down...

  • Page 38: Dryer Setting Screens

    CONTROLLER SCREEN SHOTS Dryer Setting Screens Sheet 1 of 2 Dryer Setting Screens Setup Menu Setup Menu Date/Time Enter Date/Time Cancel mm/dd/yyyy hh:mm:ss Up/Down Setup Menu Setup Menu Service Interval Enter Service Interval Cancel Hours xxxx Up/Down Setup Menu Setup Menu Enter Energy Cost Energy Cost...
  • Page 39 CONTROLLER SCREEN SHOTS Dryer Setting Screens Sheet 2 of 2 Dryer Setting Screens Settings Up/Down Setup Menu Setup Menu Enter Outlet Air Outlet Air Cancel Pressure Pressure xxxx PSI / xx.xx BAR Up/Down Setup Menu Setup Menu Enter Cooling Water Cooling Water Cancel Pressure...

  • Page 40: Network Setting Screens

    CONTROLLER SCREEN SHOTS Network Setting Screens Network Setting Screens Network Settings Up/Down Network Menu Network Menu IP Address Type IP Address Type Enter Static/Dymanic Cancel Up/Down Network Menu Network Menu IP Address Enter IP Address Type Cancel Static/Dymanic Up/Down Network Menu Network Menu Subnet Mask Enter...

  • Page 41: Factory Setting Screens

    CONTROLLER SCREEN SHOTS Factory Setting Screens Factory Setting Screens Factory Settings Up/Down Factory Setup Menu Factory Setup Menu Enter Module #1 Module #1 Cancel 10 Hp/6 Hp/None Up/Down Factory Setup Menu Factory Setup Menu Enter Module #2 Module #2 Cancel 10 Hp/6 Hp/None Up/Down Modules 3...4...

  • Page 42: Drawings: Water-Cooled Units

    DRAWINGS: WATER-COOLED UNITS General Arrangement Models 3750 and 5000...

  • Page 43: Models 6250 And 7500

    DRAWINGS: WATER-COOLED UNITS General Arrangement Models 6250 and 7500...

  • Page 44: Models 8750 And 10000

    DRAWINGS: WATER-COOLED UNITS General Arrangement Models 8750 and 10000...

  • Page 45: Models 11250 And 12500

    DRAWINGS: WATER-COOLED UNITS General Arrangement Models 11250 and 12500...

  • Page 46: Electrical Schematic

    DRAWINGS: WATER-COOLED UNITS Electrical Schematic Refrigeration Dryer Sheet 1 of 4 NOTES & SPECIFICATIONS: POWER SUPPLY 1. SHEET 1 PROVIDES WIRING DETAIL SPECIFIC TO THE MASTER 460/3/60 OR 400/3/50 ENCLOSURE. THE MASTER ENCLOSURE IS LOCATED ON THE MASTER * SEE NOTE 2 DRYER MODULE ONLY AND PROVIDES ALL COMMUNICATION AND INTERFACE BETWEEN THE MODULE DRYERS WITHIN THE DRYER ASSEMBLY.
  • Page 47 DRAWINGS: WATER-COOLED UNITS Electrical Schematic Refrigeration Dryer Sheet 2 of 4 RELAY BOARD LOCATED WITHIN MASTER CONTROLLER ELECTRICAL ENCLOSURE FROM SHEET 1 FROM SHEET 1 LINE 132 LINE 132 24VAC FROM MASTER CONTROLLER REF. SHEET 1, LINE 132 N/– RELAY BOARD INPUTS ICSP All Inputs Active...
  • Page 48 DRAWINGS: WATER-COOLED UNITS Electrical Schematic Refrigeration Dryer Sheet 3 of 4 NOTES & SPECIFICATIONS: POWER SUPPLY CONFIGURATION FOR POWER SUPPLY CONFIGURATION FOR 1. SHEET 3 PROVIDES WIRING DETAIL SPECIFIC TO THE DRYER MASTER DRYER MODULE NON–MASTER DRYER MODULES MODULE ENCLOSURE. 2.
  • Page 49 DRAWINGS: WATER-COOLED UNITS Electrical Schematic Refrigeration Dryer Sheet 4 of 4 MODULE DRYER CONTROLLER ELECTRICAL ENCLOSURE 24 VAC FROM SHEET 3, LINE 132 R/18 WH/18 REFRIGERANT HIGH PRESS. COIL AC/DC MSP–1 COMPRESSOR DRAIN 1 ALARM DRAIN–1 SEPARATOR DRAIN HARNESS ALARM DRAIN 2 ALARM COMPRESSOR COALESCING DRAIN–2...

  • Page 50: Instrumentation Option

    DRAWINGS: WATER-COOLED UNITS Electrical Schematic Instrumentation Option Sheet 1 of 3 CUSTOMER POWER SUPPLY 460/3/60 OR 400/3/50 CUSTOMER TERMINATION JUNCTION BOX MASTER CONTROLLER ELECTRICAL ENCLOSURE DRYER MODULE POWER HARNESS MODULE ENCLOSURE DISCONNECT (INSTRUMENTATION PACKAGE OPTION – ONLY) POWER SUPPLY 12VDC REF.
  • Page 51 DRAWINGS: WATER-COOLED UNITS Electrical Schematic Instrumentation Option Sheet 2 of 3 RELAY BOARD LOCATED WITHIN MASTER CONTROLLER ELECTRICAL ENCLOSURE FROM SHEET 1 FROM SHEET 1 LINE 132 LINE 132 24VAC FROM MASTER CONTROLLER (INSTRUMENTATION PACKAGE OPTION – ONLY) ANALOG BOARD REF.
  • Page 52 DRAWINGS: WATER-COOLED UNITS Electrical Schematic Instrumentation Option Sheet 3 of 3 – POWER SUPPLY NEGATIVE TERMINAL REF. SHEET 1; LINE 113 BLACK POWER SUPPLY POSITIVE TERMINAL REF. SHEET 1; LINE 112 WATER INLET PRESSURE TRANSDUCER – POWER SUPPLY NEGATIVE TERMINAL REF.

  • Page 53: 575V Option

    DRAWINGS: WATER-COOLED UNITS Electrical Schematic 575V option...

  • Page 54: Drawings: Air-Cooled Units

    DRAWINGS: AIR-COOLED UNITS General Arrangement Models 3150 and 4200...

  • Page 55: Models 5250 And 6300

    DRAWINGS: AIR-COOLED UNITS General Arrangement Models 5250 and 6300...

  • Page 56: Models 7350 And 8400

    DRAWINGS: AIR-COOLED UNITS General Arrangement Models 7350 and 8400...

  • Page 57: Models 9450 And 10500

    DRAWINGS: AIR-COOLED UNITS General Arrangement Models 9450 and 10500...
  • Page 58 DRAWINGS: AIR-COOLED UNITS Electrical Schematic Refrigeration Dryer Sheet 1 of 5...
  • Page 59 DRAWINGS: AIR-COOLED UNITS Electrical Schematic Refrigeration Dryer Sheet 2 of 5 NOTES & SPECIFICATIONS: POWER SUPPLY 1. SHEET 2 PROVIDES WIRING DETAIL SPECIFIC TO THE MASTER 460/3/50 or 400/3/50 ENCLOSURE. THE MASTER ENCLOSURE IS LOCATED ON THE MASTER * SEE NOTE 2 DRYER MODULE ONLY AND PROVIDES ALL COMMUNICATION AND INTERFACE BETWEEN THE MODULE DRYERS WITHIN THE DRYER ASSEMBLY.
  • Page 60 DRAWINGS: AIR-COOLED UNITS Electrical Schematic Refrigeration Dryer Sheet 3 of 5 RELAY BOARD LOCATED WITHIN MASTER CONTROLLER ELECTRICAL ENCLOSURE FROM SHEET 2 FROM SHEET 2 LINE 132 LINE 132 24VAC FROM MASTER CONTROLLER REF. SHEET 2, LINE 132 N/– RELAY BOARD ICSP INPUTS All Inputs Active...

  • Page 61: Electrical Schematic Refrigeration Dryer

    DRAWINGS: AIR-COOLED UNITS Electrical Schematic Refrigeration Dryer Sheet 4 of 5 NOTES & SPECIFICATIONS: POWER SUPPLY CONFIGURATION FOR POWER SUPPLY CONFIGURATION FOR 1. SHEET 4 PROVIDES WIRING DETAIL SPECIFIC TO THE DRYER MASTER DRYER MODULE NON – MASTER DRYER MODULES MODULE ENCLOSURE.
  • Page 62 DRAWINGS: AIR-COOLED UNITS Electrical Schematic Refrigeration Dryer Sheet 5 of 5 MODULE DRYER CONTROLLER ELECTRICAL ENCLOSURE 24 VAC FROM SHEET 4, LINE 132 R/18 WH/18 REFRIGERANT HIGH PRESS. COIL AC/DC MSP–1 COMPRESSOR DRAIN 1 ALARM DRAIN–1 SEPARATOR DRAIN ALARM HARNESS DRAIN 2 ALARM COMPRESSOR COALESCING DRAIN –...

  • Page 63: Instrumentation Option

    DRAWINGS: AIR-COOLED UNITS Electrical Schematic Instrumentation Option Sheet 1 of 3 CUSTOMER POWER SUPPLY 460/3/60 OR 400/3/50 CUSTOMER TERMINATION JUNCTION BOX MASTER CONTROLLER ELECTRICAL ENCLOSURE DRYER MODULE POWER HARNESS MODULE ENCLOSURE DISCONNECT (INSTRUMENTATION PACKAGE OPTION – ONLY) POWER SUPPLY 12VDC REF.
  • Page 64 DRAWINGS: AIR-COOLED UNITS Electrical Schematic Instrumentation Option Sheet 2 of 3 RELAY BOARD LOCATED WITHIN MASTER CONTROLLER ELECTRICAL ENCLOSURE FROM SHEET 1 FROM SHEET 1 LINE 132 LINE 132 24VAC FROM MASTER CONTROLLER (INSTRUMENTATION PACKAGE OPTION – ONLY) ANALOG BOARD REF.
  • Page 65 DRAWINGS: AIR-COOLED UNITS Electrical Schematic Instrumentation Option Sheet 3 of 3 – POWER SUPPLY NEGATIVE TERMINAL REF. SHEET 1; LINE 113 BLACK POWER SUPPLY POSITIVE TERMINAL REF. SHEET 1; LINE 112 AIR OUTLET PRESSURE TRANSDUCER (INSTRUMENTATION PACKAGE OPTION – ONLY) ANALOG BOARD LOCATED WITHIN MASTER CONTROLLER ELECTRICAL ENCLOSURE FROM SHEET 1...

  • Page 66: 575V Option

    DRAWINGS: AIR-COOLED UNITS Electrical Schematic 575V option...

  • Page 67: 10.0 Replacement Parts: Cabinet Panels

    10.0 REPLACEMENT PARTS: Cabinet Panels PARTS DESCRIPTION Part Numbers ID # Cabinet Panel - Front Left 8000029 Cabinet Panel - Front Left Bottom (Air Cooled Units Only) 7428415 Cabinet Panel - Front Right 8000239 Cabinet Panel - Rear Left 8000025 Cabinet Panel - Rear Right 8000025 Cabinet Panel - Left...

  • Page 68: Water-Cooled Units

    REPLACEMENT PARTS: Water-Cooled Units 37 39 41 24 25 VIEW ORIENTATION REFERENCE RIGHT REAR, VIEW-A (covers and center support shelf removed for clarity) 43 44 45 14 15 16 38 40 42 RIGHT FRONT, VIEW-B LEFT REAR, VIEW-C (covers and center support shelf removed for clarity) (covers and center support shelf removed for clarity)
  • Page 69 REPLACEMENT PARTS: Water-Cooled Units MAINTENANCE KITS MODEL HES3750 HES5000 HES6250 HES7500 HES8750 HES10000 HES11250 HES12500 Moisture Separator Filter MKHES3750D2 MKHES5000D2 MKHES6250D2 MKHES7500D2 MKHES8750D2 MKHES10000D2 MKHES11250D2 MKHES12500D2 (includes separator elements & drain service kit) Optional Oil Removal Filter MKHES3750D2C MKHES5000D2C MKHES6250D2C MKHES7500D2C MKHES8750D2C MKHES10000D2C MKHES11250D2C MKHES12500D2C (includes separator elements, oil removal elements &...

  • Page 70: Air-Cooled Units

    REPLACEMENT PARTS: Air-Cooled Units 34 36 38 VIEW ORIENTATION REFERENCE RIGHT REAR, VIEW-A (covers and center support shelf removed for clarity) 40 41 42 15 16 17 RIGHT FRONT, VIEW-B LEFT REAR, VIEW-C (covers and center support shelf removed for clarity) (covers and center support shelf removed for clarity)
  • Page 71 REPLACEMENT PARTS: Air-Cooled Units MAINTENANCE KITS MODEL HES3150AC HES4200AC HES5250AC HES6300AC HES7350AC HES8400AC HES9450AC HES10500AC Moisture Separator Filter MKHES3750D2 MKHES5000D2 MKHES6250D2 MKHES7500D2 MKHES8750D2 MKHES10000D2 MKHES11250D2 MKHES12500D2 (includes separator elements & drain service kit) Optional Oil Removal Filter MKHES3750D2C MKHES5000D2C MKHES6250D2C MKHES7500D2C MKHES8750D2C MKHES10000D2C MKHES11250D2C MKHES12500D2C (includes separator elements, oil removal elements &...

  • Page 72: Notes

    NOTES:...

  • Page 73: Warranty

    WARRANTY The manufacturer warrants the product manufactured by it, when properly installed, operated, applied, and maintained in accordance with procedures and recommendations outlined in manufacturer’s instruction manuals, to be free from defects in material or workmanship for a period as specified below, provided such defect is discovered and brought to the manufacturer’s attention within the aforesaid warranty period. The manufacturer will repair or replace any product or part determined to be defective by the manufacturer within the warranty period, provided such defect occurred in normal service and not as a result of misuse, abuse, neglect or accident.
  • Page 74 4647 S.W. 40th Avenue Ocala, Florida 34474-5788 U.S.A. P: (724) 745-1555 F: (724) 745-6040 E: hankison.americas@spxflow.com www.spxflow.com/hankison Improvements and research are continuous at SPX FLOW, Inc. Specifications may change without notice. ISSUED 11/2017 Form No.: 7427751 Revision: G COPYRIGHT ©2017 SPX FLOW, Inc.

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