H&H US-511 Operation Manual

H&H US-511 Operation Manual

Ultrasonic rotary welding machine

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www.hh.com.hk
US-511 Ultrasonic Rotary Welding Machine
Operation Manual
is powered by
H&H Asia Group Limited
e =
service@hh.com.hk
t = 852.24813068
f = 852.24813727
Room 1117, 11/F, Asia Trade Centre, 79 Lei Muk Road, Kwai Chung, N.T., Hong Kong.

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Summary of Contents for H&H US-511

  • Page 1 US-511 Ultrasonic Rotary Welding Machine Operation Manual is powered by H&H Asia Group Limited service@hh.com.hk t = 852.24813068 f = 852.24813727 Room 1117, 11/F, Asia Trade Centre, 79 Lei Muk Road, Kwai Chung, N.T., Hong Kong.
  • Page 2: Table Of Contents

    US-511 operation manual Content > Precautions with Regard to Safety ..................2 > Name Plate ..........................3 > Introduction ..........................4 > Specifications ..........................5 > Features ............................6 > Component Names ........................7 > Principle of Seam Sealing ....................... 8 >...
  • Page 3: Precautions With Regard To Safety

    US-511 operation manual > Precautions with Regard to Safety Please observe these safety tips for safe, efficient, and injury-free operation of your equipment. By strictly following all instruction contained in this manual you will certainly obtain an excellent performance from the use of this equipment for many years.
  • Page 4: Name Plate

    US-511 operation manual > Name Plate Figure 1 Name Plate issue 1 20.07.27 display version 6 . plc controller version 6 P.3 of 22...
  • Page 5: Introduction

    > Introduction Thank you for your choosing of US-511 which is manufactured by H&H. The US-511 ultrasonic rotary welding machine was specially designed for cutting and welding different type of fabric. Various operations such as “line bonding”, anti-fray cutting, button hole opening can be carried out using US-511.
  • Page 6: Specifications

    US-511 operation manual > pecifications Model US-511 Voltage 220 V, Single Phase Frequency 50/60 Hz Power Consumption 700 W Compressed Air 0.4~0.6 Mpa Sonic Frequency 28kHz Overall Dimensions 1200mm x 650mm x 1230mm (length x width x height) Net Weight...
  • Page 7: Features

    US-511 operation manual > Features Quiet ultrasonic system.  Microprocessor control with large panel touch screen operator interface.  Unique welding technique ensuring consistent welding energy control.  Precise timing control resulted in no marking, over welding and skip welding during start and stop ...
  • Page 8: Component Names

    US-511 operation manual > Component Names Figure 2 Machine parts names pressure adjusting knob power switch cylinder 10. pre-pressure (working pressure) gauge cutter wheel 11. pre-pressure (working pressure) adjustment knob lower wheel 12. pressurized pressure gauge pressure pedal 13. pressurized pressure adjustment knob working pedal 14.
  • Page 9: Principle Of Seam Sealing

    The heat generated in the fabric portion under pressure is heated up instantly and the temperature is high enough to melt the fabric, hence resulting in an ultrasonic cut. US-511 is engineered to careful manage this vibrating energy in order to slice fabric consistently in single layer or multi-layer application.
  • Page 10: Preparation For Installation

    US-511 operation manual Preparation for Installation > Installation must be carried out by authorized personnel. Follow the steps below: Position the machine on a flat surface and allow at least 50cm clearance on both sides as well as the back side, this is essential for the hot air ventilation and also to allow enough room for maintenance personnel to carry out necessary service and maintenance.
  • Page 11: Selection And Replacement Of Cutter Wheel

    US-511 operation manual > Selection and Replacement of Cutter Wheel >> Selection of the cutter wheel According to different fabrics and process, you can choose to buy a cutter wheel with different angle. Straight knife is 0 degree angle knife. Normally, the straight knife is easy to cut the fabric, and the cutting surface is smooth, but have small incision fusion point.
  • Page 12: Operation And Controls

    US-511 operation manual fix screws Figure 4 ontrols > Operation and C >> Touch Screen Control The 1 & 2 pages are welcome note & program loading pages. It will show up once the machine is powered on. Figure 5 Greeting Figure 6 Loading issue 1 20.07.27...
  • Page 13: Main Page

    US-511 operation manual >> Main Page The 3 page of the panel is named “main” means it is the main control of the machine. Figure 7 Main Page Upper motor (cutter wheel) speed setting button & display. Lower motor (lower wheel) speed setting button & display.
  • Page 14: Parameter

    US-511 operation manual >> Parameter The page after main page is “parameter” page, shown as figure 8. Figure 8 Parameter Page Wheel start delay time setting. The time from when the right pedal is depressed to when the upper and lower wheels start to rotate. This setting aims to prevent poor cutting result because the ultrasonic may not function immediately at the beginning.
  • Page 15 US-511 operation manual lower wheel position must be changed at the same time. Otherwise it will lead to different speed in cutter wheel and lower wheel which may affect the cutting effect. Upper wheel pressurize speed setting. When processing fabric position such as bone position, pressurize is needed.
  • Page 16: Fixed Length Mode

    US-511 operation manual >> Fixed Length Mode The page after parameter page is “fixed length mode” page, shown as figure 9. Figure 9 Fixed Length Page Fixed length mode on/off button. When the fixed length mode is on, the mode with the status “on”...
  • Page 17: Monitor

    US-511 operation manual >> Monitor The page after fixed length mode page is “monitor” page, shown as figure 10. Figure 10 Monitor Page Back to main page. Turn to next page. issue 1 20.07.27 display version 6 . plc controller version 6...
  • Page 18: Maintenance

    US-511 operation manual >> Maintenance When the supervisor control key is turned right, the page after monitor page is “maintenance” page, shown as figure 11. When the supervisor control key is turned left, the maintenance page is hidden. Figure 11 Maintenance Page-1 Figure 12 Maintenance Page-2 Parameter lock, different numbers represent different meanings.
  • Page 19: Program Version

    US-511 operation manual >> Program Version When the supervisor control key is turned right, the page after maintenance page is “program version” page, shown as figure 13. When the supervisor control key is turned left, the page after monitor page is program version page.
  • Page 20: Language

    US-511 operation manual >> Language The page after program version page is “language” page, shown as figure 14. Figure 14 Program Version Page You can change the language between English, Chinese and Vietnamese by pressing the button #1. Turn to next page (main page).
  • Page 21: Maintain

    US-511 operation manual > Maintain In order to keep the machine in top running condition, regular maintenance is important for trouble free operation. This will minimize possible down time and to prolong machine life.  Check the motion of the machine for smoothness and strange noise.
  • Page 22: Appendix A . Pneumatic Scheme

    US-511 operation manual > Appendix A . Pneumatic Scheme issue 1 20.07.27 display version 6 . plc controller version 6 P.21 of 22...
  • Page 23: Appendix B . Wiring Scheme

    US-511 operation manual > Appendix B . Wiring Scheme side foot pedal right foot pedal left foot pedal roller pressure gauge pressurized pressure gauge 3 4 5 7 8 9 10 11 12 green blue yellow green blue yellow issue 1 20.07.27 display version 6 .

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