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2
Assembling the Frame
Parts needed for this procedure:
1
Left front mount
1
Right front mount
1
Right brace
1
Left brace
56
Carriage bolt (5/16 x 3/4 inch)
60
Flange nut (5/16 inch)
6
Flange nut (3/8 inch)
4
Bolt (3/8 x 1 inch)
1
Lower bracket mount
4
Hex-head flange bolt (5/16 x 1 inch)
1
Front roof mount
1
Left upper bracket
1
Right upper bracket
1
Rear roof mount
1
Left side mount
1
Right side mount
4
Channel mount
1
Right roof mount
1
Left roof mount
1
Lower window seal
2
Bolt (3/8 x 3/4 inch)
14
Plastic rivet
2
Plastic plug
2
Panel plug
8
Push rivet
2
Side channel mount
2
Roof channel mount
2
Bolt (3/4 x 4 inches)
4
Washer
2
Locknut (3/4 inch)
4
Carriage bolt (1/4 x 3/4 inch)
4
Flange nut (1/4 inch)
Procedure
Refer to
Figure 5
as you perform the following steps.
1.
Install 2 bolts (3/4 x 4 inches), 4 washers, and
2 locknuts (3/4 inch) to the left and right pivot
plates on the roll bar.
2.
Install the left and right front mount bases onto
the floor panel using 4 bolts (3/8 x 1 inch) and 4
flange nuts (3/8 inch).
3.
Install the rear roof mount onto the upper part
of the roll bar with 2 roof channel mounts, 8
carriage bolts (5/16 x 3/4 inch), and 8 flange
nuts (5/16 inch).
Note:
Ensure that the mount is centered on the
roll bar.
Note:
Tighten the bolts, then loosen them a
half turn.
4.
Install the left and right side mounts to the left
and right upper brackets, respectively, with 4
carriage bolts (5/16 x 3/4 inch) and 4 flange nuts
(5/16 inch).
5.
Install the left and right side mounts to the roll
bar with 2 side channel mounts, 8 carriage bolts
(5/16 x 3/4 inch), and 8 flange nuts (5/16 inch).
6.
Install the left and right braces onto the front
mount bases with 6 carriage bolts (5/16 x 3/4
inch) and 6 flange nuts (5/16 inch).
Note:
Tighten the bolts, then loosen them a
half turn.
7.
Install the left and right upper brackets onto the
rear roof mount and braces with 16 carriage
bolts (5/16 x 3/4 inch) and 16 flange nuts (5/16
inch).
Note:
Tighten the bolts, then loosen them a
half turn.
8.
Install the 2 panel plugs and 2 plastic plugs to
the front roof mount.
9.
Install the left and right roof mounts to the front
roof mount with 2 bolts (3/8 x 3/4 inch) and 2
flange nuts (3/8 inch).
10.
Install the front roof mount with 12 carriage bolts
(5/16 x 3/4 inch) and 12 flange nuts (5/16 inch).
If you are also installing the Operator Fan
and Interior Roof Kit:
A.
Keep all fasteners loose.
B.
Mount the Operator Fan and Interior Roof
Kit.
C.
Tighten all fasteners.
11.
Install the lower mount bracket to the left and
right brace assemblies with 4 hex-head-flange
bolts (5/16 x 1 inch) and 4 flange nuts (5/16
inch).
12.
Secure all fasteners that were left loose.
3
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