VDO CTC II Installation Instructions Manual
Roller interface module
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Also See for CTC II:
- Operating instructions manual (90 pages) ,
- Testing instructions (15 pages)
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CTC II –
Compact Test Computer II
Roller Interface Module
Installation Instructions
Intended only for the servicing and installation of the CTC II and
the Roller Interface Module
This documentation may not be transferred to third parties
without the written permission of the Continental Trading GmbH.
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Summary of Contents for VDO CTC II
- Page 1 Compact Test Computer II Roller Interface Module Installation Instructions Intended only for the servicing and installation of the CTC II and the Roller Interface Module This documentation may not be transferred to third parties without the written permission of the Continental Trading GmbH.
- Page 2 Continental Trading GmbH shall accept no liability for program errors and for incorrect information in the documentation or for any consequential damages arising from this. ® CTC II, Roller Interface Module and DTCO 1381 are registered trademarks of the Continental Corporation. ®...
- Page 3 Roller Interface Module Installation Manual Document History Document History Date Chapter/ Topic, revision, action taken page 01/2009 First edition As at: 21. January 2009 A2C59512810 © Continental Trading GmbH...
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Page 4: Table Of Contents
An overview of the “Service” menu ............. 23 An overview of the “Service” menu parameters .......... 24 Starting configuration .................. 27 Connecting the CTC II ................28 Programming the Bluetooth address ............. 28 Checking field strength ................29 Configuring communication via a trailing cable ........31 Automatic roller adjustment ................ -
Page 5: Pictograms And What They Mean
Roller Interface Module Pictograms and what they mean Installation Manual Pictograms and what they mean The following pictograms are used in this manual to make you aware of a particular circumstance or association. This denotes conditions which must be fulfilled before you can carry out an action or program command successfully.◄... -
Page 6: For Your Safety
Protect yourself and prevent damage to the test device and tachograph components. ◄ Personnel and technical requirements The service technician contracted to carry out the installation of the CTC II Requirements for components must have received specific training in installing CTC II personnel components. -
Page 7: General Safety Instructions
The service technician contracted to carry out the installation of the CTC II components must have read and understood this documentation, including the Chapters on safety. -
Page 8: Notes On Operation
Installation Manual Notes on operation Notes on operation The Roller Interface Module is a CTC II component. It is used for the Designated use inspection, commissioning, and programming of radio slot sized tachographs (EC recording equipment and Non-EC tachographs) on a test stand. The Roller Interface Module may only be used for the purpose for which it was manufactured. -
Page 9: Fitting Instructions
Roller Interface Module For your safety Installation Manual Fitting instructions Fitting instructions The Roller Interface Module may only be connected to the voltages stipulated Power supply in this Installation Manual; see Chapter entitled “Technical data” on Page 34. The power supply installation must be carried out by an electrician.◄ Important When laying the cables, make sure that no one can stumble over them and Connection cables... -
Page 10: Notes On Commissioning The Test Stand
Roller Interface Module For your safety Installation Manual Notes on commissioning the test stand Notes on commissioning the test stand This equipment may only be commissioned if the regulations pertaining to the technical equipment and materials in their currently valid versions are Important adhered to and national safety warnings are put up at the workplace/ rolling road test stand. -
Page 11: Product Overview
Roller Interface Module Product overview Installation Manual Connection overview Product overview Connection overview 14 1 Fig. 1: Connection overview Bluetooth address of the Roller Interface Module Bluetooth module Key switch Fuse Power connection; see the Chapter entitled “Connection J1 – Power supply” on Page 12 Power connection (screw connection) Lifting bar connection;... - Page 12 The connection cables for the roller sensor and the light barrier are 20 m Package contents in length. • Communication between the CTC II and the Roller Interface Module takes place via Bluetooth (wireless). • The power connection is not fixed to the device (not supplied).
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Page 13: Connection Configuration
Roller Interface Module Product overview Installation Manual Connection configuration Connection configuration Roller Interface Module ¼ ½ 1 12V DC 12V DC 029.02.006 Fig. 2: Terminal assignment– Roller Interface Module Function Sign Terminal Symbol Description J1 Power input L 230 V AC N 230 V AC Protective earth conductor (PE) J2 Lifting bar... -
Page 14: Operating Status Of The Roller Interface Module
Protocol error between CTC II and the Roller Interface Module: The Roller Interface Module breaks the connection with the CTC II after some time and waits for a connection to be established by the CTC II A2C59512810 © Continental Trading GmbH... -
Page 15: Installing The Roller Interface Module
Roller Interface Module Installing the Roller Interface Module Installation Manual Installing connections Installing the Roller Interface Module When choosing a location to mount the Roller Interface Module, please note the following: Condition • The ideal environmental temperature is between +0 °C and +40 °C. •... -
Page 16: Connection J1 - Power Supply
Roller Interface Module Installing the Roller Interface Module Installation Manual Connection J1 – Power supply Connection J1 – Power supply Connection diagram 230 ~ Fig. 3: Connection diagram plug J1, power supply Captions Roller Interface Function Crosssection Module – J1, terminal 1 mm 1 mm... -
Page 17: Connection J2 - Magnetic Valve For Lifting Bar
Roller Interface Module Installing the Roller Interface Module Installation Manual Connection J2 – Magnetic valve for lifting bar Connection J2 – Magnetic valve for lifting bar Connection diagram Fig. 4: Connection diagram plug J2, lifting bar Captions Roller Interface Function Crosssection Module –... -
Page 18: Connection J3 - Roller Sensor
Roller Interface Module Installing the Roller Interface Module Installation Manual Connection J3 – Roller sensor Connection J3 – Roller sensor In the case of double roller sets, the roller sensor and the light barrier can be connected with one 7-pole connecting cable. Important In the case of brake test stands, the roller sensor may have its own cable.◄... -
Page 19: Connection J4 - Light Barrier
Roller Interface Module Installing the Roller Interface Module Installation Manual Connection J4 – Light barrier Connection J4 – Light barrier In the case of double roll sets, the roller sensor and the light barrier can be connected with one 7-pin connecting cable. Important In the case of test benches for brakes, the light barrier may have its own cable.◄... -
Page 20: Connection J13 - Trailing Cable Interface (Optional)
Roller Interface Module as well as the field strength displayed at the CTC II; see the Chapters entitled “Operating status of the Roller Interface Module” on Page 10 and “Checking field strength” on Page 29.◄... - Page 21 Roller Interface Module Installing the Roller Interface Module Installation Manual Connection J13 – Trailing cable interface (optional) To install the connection for the trailing cable: Remove the Bluetooth module from the spacer bolts: – Press the three spacer bolts (1) on the Bluetooth module together (one after the other) using pliers (A) and –...
- Page 22 Fig. 1 on Page 7). The trailing cable connection has now been installed in the Roller Interface Module. The trailing cable to the CTC II can now be connected. When laying the cables, make sure that no one can stumble over them and...
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Page 23: Hardware Prescaler Sw1
Roller Interface Module Installing the Roller Interface Module Installation Manual Hardware prescaler SW1 Hardware prescaler SW1 The Roller Interface Module can work with a pulse count of between 0.2 and 5 cm/imp. Higher resolution roller sensor signals can be adjusted by means of a hardware prescaler. -
Page 24: Sealing The Roller Interface Module
Roller Interface Module Installing the Roller Interface Module Installation Manual Sealing the Roller Interface Module Sealing the Roller Interface Module Not every country's legal regulations stipulate that sealing must take place. Always adhere to your country's valid legal regulations! Important When sealing, make sure that •... -
Page 25: Switching On The Roller Interface Module
The LED on the Roller Interface flashes green. The Roller Interface Module now attempts to establish a Bluetooth connection with the CTC II. If the LED turns green, the Roller Interface Module is connected to the CTC II via Bluetooth.◄... -
Page 26: Configuring The Ctc Ii
Make sure that only authorised persons know the password. Giving the password to unauthorised third parties is expressly forbidden.◄ When configuring the CTC II, always adhere to your country's valid legal regulations!◄ Important A2C59512810... -
Page 27: An Overview Of The "Service" Menu
Roller Interface Module Configuring the CTC II Installation Manual An overview of the “Service” menu An overview of the “Service” menu CTC Measuring Adjustments Function Language Auto OFF Info Service Version Distance roller Distance Settings road Length measuring track Setting roller... -
Page 28: An Overview Of The "Service" Menu Parameters
Roller Interface Module Configuring the CTC II Installation Manual An overview of the “Service” menu parameters An overview of the “Service” menu parameters Program Range of values Remark Version Standard/ Belgium/ France/ Italy/ Portugal Distance roller on/ off Switching on/ off the function for (check on roller distance travelled). - Page 29 During the test, a cyclical check is carried out to ascertain whether or not the value is under-run. If the value is under-run, the CTC II aborts the test. Default value: 1 km/h Max. test speed 1 …...
- Page 30 CTC II display texts are translated into German, English and French. To load other languages, a text file can be transferred to the CTC II. To do this, the CTC II must be connected to a computer. Clock calibration This menu item is only required for CTC II manufacture.
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Page 31: Starting Configuration
Installation Manual Starting configuration Starting configuration When the CTC II is connected to the vehicle power supply (or when a specific button is pressed in battery operation), the CTC II starts automatically and the initial menu is displayed. Open the “Adjustments” menu. -
Page 32: Connecting The Ctc Ii
When programming has been completed, the newly entered value will be shown in the Actual display. Return to the “Communication” menu. Check the connection between the CTC II and the Roller Interface Module; see the Chapter entitled “Checking field strength” on Page 29. A2C59512810... -
Page 33: Checking Field Strength
BER value < of 500 (see the Chapter entitled “What the Field Strength display means” on Page 30), if the CTC II is facing in the direction of travel.◄ If the connection between the CTC II and the Roller Interface Module is malfunctioning, # NO CONNECTION # is shown in the display.◄... - Page 34 -32786: no connection 0 … 3000 This value indicates the bit error rate. In the initial menu of the CTC II, the value for the CTC II is indicated by the bar display 5 bars: 0 <= BER < 500 4 bars: 500 <= BER <...
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Page 35: Configuring Communication Via A Trailing Cable
Chapter entitled “Connection J13 – Trailing cable Condition interface (optional)” on Page 16. The CTC II and the Roller Interface Module are connected via Bluetooth.◄ To program communication in the CTC II via a trailing cable: Open the “Communication” menu. -
Page 36: Automatic Roller Adjustment
• Measurement of wheel circumference on the road. The steps involved in automatic roller • Entering of “Wheel Circumference Road” in the CTC II. adjustment • Measurement of wheel circumference on the test stand. • Calculation (with display) and saving of the roller adjustment value (distance of the measuring roller per electric pulse in cm/imp). - Page 37 Bring the vehicle up to test speed, or drive the measuring roller. Start wheel circumference measurement on the roller. The CTC II ends the measurement independently. The CTC II automatically calculates the roller adjustment value in X.XXX cm/imp format, based on wheel circumference on the road and on the test stand.
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Page 38: Technical Data
Roller Interface Module Technical data Installation Manual Technical data Power supply 100 … 240V AC ± 10%, 50 Hz, 60 Hz Overvoltage category Current consumption max. 1 A Device fuse 1 A slow Operating temperature 0 °C … 40 °C Storage temperature -20 °C …... -
Page 39: Accessories
Connection cable with an 8-pin plug connection and an interface for the trailing cable, plus a union nut • 20 m of trailing cable Serial connection cable A2C59512181 CTC II set sender unit test: A2C59512170 • Test cable, sender unit test • Operating Instructions, sender unit test A2C59512810 ©... -
Page 40: Acceptance Report
Roller Interface Module Acceptance report Installation Manual Acceptance report Company _________________________________________ Device No. _________________________________ Town, Street _________________________________________ Telephone Number _________________________________ Represented by Mr./ Ms. ______________________________________________________________________________________________________ Present at delivery acceptance and explanation of functions Company _________________________________________ Device No. _________________________________ _________________________________________ _________________________________ Town, Street Telephone Number The following system groups were installed... - Page 41 Roller Interface Module Acceptance report Installation Manual The operator is responsible for adherence to all valid safety regulations and safety precautions. This equipment may only be commissioned if the regulations pertaining to the technical equipment and materials in their currently valid versions are adhered to and national safety warnings are put up at the workplace/ rolling road test stand.
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Page 42: Appendix - Drilling Jig For Wall Mounting
Roller Interface Module Appendix – Drilling jig for wall mounting Installation Manual Appendix – Drilling jig for wall mounting... - Page 43 A2C59512810 | Edition 01/2009 VDO – A trademark of the Continental Corporation...
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