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INSTRUCTIONS FOR USE AND MAINTENANCE
LINEAR GRAVITY FILLER
ΑΦΟΙ ΓΑΒΡΙΗΛΙΔΗ Α.Ε.Β.Ε.
Η εταιρεία μας,
εξουσιοδοτημένος αντιπρόσωπος για όλη την Ελλάδα του ιταλικού
εργοστασίου Toscana Enologica Mori, παρέχει πλήρη τεχνική υποστήριξη
(service, συνεργείο, γνήσια ανταλλακτικά) και εγγύηση 2 ετών σε όλα τα
γεμιστικά φιαλών κρασιού Toscana Enologica Mori
τηρούνται οι οδηγίες ορθής χρήσης και συντήρησης του γεμιστικού, όπως
ορίζονται από την κατασκευάστρια εταιρεία Toscana Enologica Mori.
Manufacturer:
Toscana Enologica Mori S.n.c.
Via Cimabue 4-6 50028 Tavarnelle Val di Pesa (FI) Italy
C. F. / P. I.V.A. 01578280487
Tel. 055 8071568 - Fax 055 8071293
Internet: http://www.tem.it - E-mail: tem@tem.it
Instructions handbook
ΑΦΟΙ ΓΑΒΡΙΗΛΙΔΗ Α.Ε.Β.Ε.
Σταδίου 101, Τ.Κ. 59100 Βέροια
Τηλ. 23310 20262 Fax 23310 20263
http://www.agroenos.com
TECHNICAL LITERATURE
, ως επίσημος εισαγωγέας και
υπό την προϋπόθεση ότι
1
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Summary of Contents for Toscana LINEAR GRAVITY FILLER
- Page 1 Η εταιρεία μας, , ως επίσημος εισαγωγέας και εξουσιοδοτημένος αντιπρόσωπος για όλη την Ελλάδα του ιταλικού εργοστασίου Toscana Enologica Mori, παρέχει πλήρη τεχνική υποστήριξη (service, συνεργείο, γνήσια ανταλλακτικά) και εγγύηση 2 ετών σε όλα τα γεμιστικά φιαλών κρασιού Toscana Enologica Mori υπό...
- Page 2 LETTER AT DELIVERY Kind customer, We should like to inform you that the equipment referred to in this document has been designed, manufactured and tested according to Italian law no. 459, dated 24th July 1996, which acknowledges the European Directives concerning safety 89/392/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC and the specifications of UNI EN Std.
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Page 3: Table Of Contents
INDEX 1.0 – FOREWORD........................5 1.1 – I MPORTANCE OF THE HANDBOOK ..................5 1.2 - K EEPING THE HANDBOOK ....................5 1.3 - C ONTENTS OF THE HANDBOOK ..................5 1.4 – U SE OF THE HANDBOOK ....................5 1.5 – “CE” MARKING ........................5 2.0 - REFERENCES........................ - Page 4 13.0 - INSTALLATION AND WORKING ENVIRONMENT........25 13.1 - L IGHTING ........................26 13.2 - N OISE ..........................26 13.3 - E XPLOSION OR FIRE HAZARD ..................26 13.4 - S PACE AND OBSTACLES ....................27 13.5 - E LECTRICAL INSTALLATION ..................27 14.0 - INDIVIDUAL PROTECTIVE DEVICES ............. 28 15.0 - MAINTENANCE ......................
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Page 5: Foreword
1.0 – Foreword The machine user shall inform personnel about the risks of accident, devices for operator safety, risks of noise emission and about the general accident prevention rules set forth by international directives and the laws in force. Before starting the operating activities for which the machine is intended, the operator must be perfectly informed about machine operation, the position of all the controls and the technical characteristics and purpose of its use. -
Page 6: References
CE plate on the machine. 2.0 - References Toscana Enologica Mori S.n.c.. - via Cimabue n.4-6 50028 Manufacturer Tavarnelle Val di Pesa (FI) Tel. 055 8071568 - Fax 055 8071293... -
Page 7: Machine Identification
4.0 - MACHINE IDENTIFICATION Name Filling machine Machine Linear filelr Model B2, B3, B4, B6, Bd3 e Bd6 Serial Number Refer to Conformity Declaration Year of construction Refer to Conformity Declaration 5.0 - GUARANTEE The guarantee period is 24 months from the date of shipment (date of issue of shipping document). During the guarantee period the transport expenses to our factory of parts, components and machines covered by guarantee and re-delivery to destination are at the customer’s expense. -
Page 8: Graphic Symbols
6.0 - Graphic symbols DANGER SIGNS DANGER OF GENERAL DANGER ELECTROCUTION DANGER OF DANGER OF CRUSHING CRUSHING OVERHEAD LOAD MOVING PARTS WARNING WARNING PROHIBITORY SIGNS DO NOT DO NOT REMOVE LUBRICATE GUARDS MOVING PARTS DO NOT EXTINGUISH WITH WATER MANDATORY SIGNS WEAR SUITABLE SAFETY HELMET CLOTHING... -
Page 9: Data Plate And Notices Applied
7.0 – DATA PLATE AND NOTICES APPLIED 7.1 – Data plate The machine is identified by a data plate made as required by Directive 98/37 CE, placed in position A. MODEL MACHIN VOLTAG MODEL YEAR OF MANUFACTURE SERIAL No. Figura 1 Vista della macchina con riferimenti targhette Figure 2 - Data plate reference model WARNING Never remove the data plate from its original position chosen by the manufacturer. -
Page 10: Notices Present
7.2 – NOTICES PRESENT DO NOT REMOVE GUARDS WITHOUT FIRSTLY SWITCHING OFF THE CURRENT Direction of rotation Figure 3 – Possible notices present on the machine The Customer shall replace any data plate, pictogram or warning and danger signs if they are effaced, worn, or in any case illegible. -
Page 11: Machine Introduction And Description
8.0 - Machine introduction and description 8.1 – Use and description Filling machine B have been realized to suite the needs of small producers; the machine is suitable for filling of glass bottles with wine, oil, cosmetics, milk, bear and fruit juices. Main parts of the filling machine are: - tank (A) with main frame in AISI 304 STAINLESS STEEL, - series of filling nozzles (B) to facilitate insertion and ejection of the bottles,... -
Page 12: Llicit Improper Or Unauthorised Use
8.2 - Illicit, improper or unauthorised use The manufacturer declines any liability in the case of improper machine use, other than for the purposes for which it has been designed and manufactured. It is necessary to always carefully adhere to the rules of safety and to the instructions provided herein. -
Page 13: Machine Disassembly And Assembly
9.0 – Machine disassembly and assembly WARNING: Never start disassembly operations for any reason whatsoever before the machine has stopped completely and the hot parts have cooled down. Make sure that the machine is not powered, (remove the fuses or press the emergency button). Place special notices to indicate that repair and/or maintenance work is in progress. - Page 14 Figure 6 - Self-priming pump VALVE DISMANTLING Follow the below indications to replace the seals of the filling valves or to clean them.: • While the machine is stopped and completely empty: 1- Loosen the screws and the nut (B), free the clamp (C), in this way all the filling valve (A) can be removed from the machine.
- Page 15 If need be you can replace the followings: Figure 7 – valve dismantling details REINSTATEMENT OF THERMIC SWITCH AND FUSE Before going on with the reinstatement of thermic switch and/or fuse, be sure that the machine is electrically disconnected and proceed as follows: •...
- Page 16 Figure 8 – Reinstatement of thermic switch and fuse CONNECTION DIAGRAM: Figure 9 – Connection product-filler Instructions handbook...
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Page 17: Operation And Use
10.0 – Operation and use WARNING Before starting the machine for the first time make sure that the cleaning, lubricating and maintenance operations have been carried out. Connect the plug f the control board to the power supply net, Connect the machine piping to the product tank, Adjust the vat position accordingly to the kind of bottle used (ref.to chapter 10.3). -
Page 18: Starting And Stopping The Filler
ATTENTION: the ring-nut has always to be adjusted without the bottle placed under it. 10.3 – Starting and stopping the filler • the filling valves of the filler can let drip STARTING THE FILLER After you made the above mentioned operations some drop of product inside the vat, that can proceed as follows: be emptied through the proper valve (F). -
Page 19: Using The Machine With Optional Devices
FILLER WORKING CONTROL When the filling machine is in operation it is require the tank level control to the operator, especially in the models without floating device, if the level of the product in tank is going too down you can act on the by-pass valve (Z), opening the valve the pump is sucking less quantity of product and closing it it is sucking more. -
Page 20: Troubleshooting
10.5 – Troubleshooting In the event of operating faults, it is wise to stop the machine and carry out the procedures listed in the table below. WARNING: Before doing any maintenance work, make sure that the electric plug is disconnected. SYMPTOM CAUSE MEASURE... - Page 21 SYMPTOM CAUSE MEASURE Control that the motor is turning in the Reversed sense of rotation right way verifying the direction of the of the pump (only for three arrow placed on the coking fan cover. phase) Reverse the electrical phase if needed. THE PUMP IS NOT SUCKING Pump body is not primed ;...
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Page 22: Specifications
11.0 – Specifications A table with technical specifications and a reference figure are included below for each unit mentioned in paragraph 8.1. 11.1 – Models available Dimension in mm. 0,25-5 Optional Optional high 0,25-5 Optional Optional 1600 0,25-5 Optional Optional high 0,25-5 Optional Optional... -
Page 23: Handling And Disposal Instructions
12.0 - Handling and disposal instructions WARNING: Before handling the various parts, it is firstly necessary to check the conditions of preservation of every piece of equipment used. Only use appropriate equipment that meets current safety regulations on working equipment. When handling loads, operators should pay the utmost care to avoid dangerous movements for themselves and for others. - Page 24 The oils (lubricating oils and/or greases etc.) used during the working cycle of the machine and/or for its maintenance shall be disposed of following directive 75/439/EEC which obliges every firm that eliminates the oils used to notify the competent Authorities of any information concerning the elimination or deposit of used oils and their residues.
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Page 25: Installation And Working Environment
13.0 - Installation and working environment. Before starting to install the machine, the operator should make sure that all the equipment needed for installation is available. The machine must be installed correctly in order to ensure correct operation. Stability: the machine mounted on castors might be moved accidentally, care must be given to prevent accidental movements;... -
Page 26: Lighting
13.1 - Lighting For the installation environment it is necessary to follow the regulation lighting criteria (ISO Std. 89953.89). The working area must be well lit to ensure that the operator has no difficulty in working and all the cut-off, operating, control and emergency devices are always in sight. In the event of poor workplace lighting, use portable lighting devices: do not connect auxiliary lighting devices to the machine electric panel. -
Page 27: Space And Obstacles
13.4 - Space and obstacles For installation, adapt the spaces to allow easy access to the persons involved in processing and maintenance operations. In addition, before installation, make sure that enough space is available for the necessary manoeuvres. The installation area must be free of obstacles. Also consider adequate aeration around the machine. -
Page 28: Individual Protective Devices
14.0 - Individual protective devices For machine assembly personnel: Suitable clothing Protective helmet Protective gloves Protective boots For machine operators: Suitable clothing Protective boots Ear protection The machine does not exceed the noise level established by law above which the use of ear protection is necessary;... -
Page 29: Maintenance
15.0 - Maintenance WARNING: - The machine must not be powered. Move the main switch to OFF and take out the plug. - Always wait for a few minutes from switch off before working on the machine. WARNING: Use personal protection equipment during maintenance operations: gloves, safety shoes. In case of maintenance on the higher parts of the plant, use suitable equipment such as ladders, platforms, etc. -
Page 30: Specific Safety Instructions
16.0 - Specific safety instructions •Do not remove any safety device and never attempt to deactivate their prevention and safety action. •Always keep the machine efficient and in good maintenance conditions. •Regularly check, at least once a year that the bolts on the bearing structures, covers, hatches and motor connections are not slack. -
Page 31: Spare Parts
17.0 – Spare parts All parts replaced must be absolutely identical to the original ones or possess the same or higher features. Any other operation must be agreed upon with the Manufacturer. Spare parts must be identified on the construction drawing. Any operation on the equipment must be carried out when it is not in use and with the power off. -
Page 32: Filler Drawing
17.1 – Filler drawing Instructions handbook... -
Page 33: Declaration Of Conformity
DECLARATION OF CONFORMITY DICHIARAZIONE DI CONFORMITA’ THE MANUFACTURER TOSCANA ENOLOGIA MORI di Mori Giorgio e C Snc Via Cimabue 4-6 - 50028 Tavarnelle Val di Pesa (FI) Tel ++39- (0)55 - 80.71.568 Fax 80.71.293 Internet: http://www.tem.it DICHIARIAMO SOTTO LA NOSTRA ESCLUSIVA RESPONSABILITÀ CHE IL PRODOTTO:... - Page 34 Instructions handbook...
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