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TECHNICAL LITERATURE
OLIOMIO PROFY 200
ΑΦΟΙ ΓΑΒΡΙΗΛΙΔΗ Α.Ε.Β.Ε.
Η εταιρεία μας,
εξουσιοδοτημένος αντιπρόσωπος για όλη την Ελλάδα του ιταλικού
εργοστασίου Toscana Enologica Mori, παρέχει πλήρη τεχνική υποστήριξη
(service, συνεργείο, γνήσια ανταλλακτικά) και εγγύηση 2 ετών σε όλα τα
ελαιοτριβεία ψυχρής έκθλιψης Toscana Enologica Mori
ότι τηρούνται οι οδηγίες ορθής χρήσης και συντήρησης του ελαιοτριβείου,
όπως ορίζονται από την κατασκευάστρια εταιρεία Toscana Enologica Mori.
Manufacturer:
Toscana Enologica Mori S.n.c.
Via Cimabue 4-6
50028 Tavarnelle Val di Pesa (Florence) Italy
C.F. / P. I.V.A. 01578280487
Phone 055 8071568 - Fax 055 8071293
Internet: http://www.tem.it - E-mail: tem@tem.it
ΑΦΟΙ ΓΑΒΡΙΗΛΙΔΗ Α.Ε.Β.Ε.
Σταδίου 101, Τ.Κ. 59100 Βέροια
Τηλ. 23310 20262 Fax 23310 20263
http://www.agroenos.com
ORIGINAL INSTRUCTIONS
FOR USE AND MAINTENANCE
, ως επίσημος εισαγωγέας και
υπό την προϋπόθεση
1
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Summary of Contents for Toscana OLIOMIO PROFY 200
- Page 1 (service, συνεργείο, γνήσια ανταλλακτικά) και εγγύηση 2 ετών σε όλα τα ελαιοτριβεία ψυχρής έκθλιψης Toscana Enologica Mori υπό την προϋπόθεση ότι τηρούνται οι οδηγίες ορθής χρήσης και συντήρησης του ελαιοτριβείου, όπως ορίζονται από την κατασκευάστρια εταιρεία Toscana Enologica Mori. Manufacturer: Toscana Enologica Mori S.n.c. Via Cimabue 4-6 50028 Tavarnelle Val di Pesa (Florence) Italy C.F.
- Page 2 LETTER AT DELIVERY Dear customer, We should like to inform you that the equipment referred to in this document has been designed, manufactured and tested according to Italian law no. 459, dated 24th July 1996, which acknowledges the European Directives concerning safety 89/392/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC and the specifications of UNI EN Std.
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Page 3: Table Of Contents
LIST OF CONTENTS 1.0 FOREWARD .............................. 4 NTRODUCTION TO THIS INSTRUCTION MANUAL .................. 4 ECLARATION OF ACCEPTANCE AND INSPECTION OF THE MANUAL ............. 5 “CE” MARKING .............................. 5 UARANTEE .............................. 6 EFERENCES .............................. 7 ... -
Page 4: Foreward
1.0 FOREWARD This manual is issued to supply the technicians and operators in charge of the commissioning, running and maintenance of the machine with simple and clear instructions. We recommend to carefully read these instructions before starting any operating activities for the first time. -
Page 5: Declaration Of Acceptance And Inspection Of The Manual
Use of the instruction manual Before starting the operating activities for which the machine is intended, the operator must have fully red and perfectly understood these instructions, with specific attention to the devices for operator safety, the risks of noise emission and the general accident prevention rules set forth by international directives and the laws in force. -
Page 6: Guarantee
Figure 1 - Declaration of Conformity applied on the machine Guarantee The guarantee period is 24 months from the date of shipment (date of issue of shipping document). The guarantee ends 24 months from the time of shipment and any repair, replacement or service will be fully charged according to our current rates. -
Page 7: References
The guarantee does not include compensation for damages or production stoppages. N.B. No other guarantee is expressed or implicit. References Toscana Enologica Mori S.n.c. - Via Cimabue 4-6 50028 Tavarnelle Val di Pesa (Florence) Manufacturer Phone 055 8071568 - Fax 055 8071293... -
Page 8: Glossary
Glossary Danger Potential source of health injuries or damages Hazard Combination of the probability and of the gravity of a health injury or damage that should occur in a dangerous situation. Dangerous areas Any area inside or in the vicinity of the machine in which the presence of an exposed person is a hazard to the safety and health of that person. -
Page 9: Graphic Symbols
Graphic symbols DANGER SIGNS GENERAL DANGER OF DANGER ELECTROCUTION DANGER OF DANGER OF CRUSHING CRUSHING OVERHEAD LOAD MOVING PARTS WARNING WARNING PROHIBITORY SIGNS DO NOT DO NOT REMOVE LUBRICATE SAFETY GUARDS MOVING PARTS DO NOT EXTINGUISH WITH WATER MANDATORY SIGNS WEAR SUITABLE SAFETY HELMET CLOTHING... -
Page 10: Introduction And Description Of The Machine
2.0 INTRODUCTION AND DESCRIPTION OF THE MACHINE Machine general information Olive Oil Extraction Plant Name Machine OLIOMIO 200 PROFY Model Three Phase Serial number See Declaration of Conformity See Declaration of Conformity Year of construction Table 3 - Machine general informations Data plate The machine is identified by a data plate (Figure 2) made as required by Directive 2006/42/CE, placed in position A (Figure 3) - Page 11 Figure 3 – View of the machine with CE data plate references • Never remove the data plate from its original position. • Do not alter or falsify the technical data specified. • Do not clean the plate with sharp objects (e.g.: metal brushes), to avoid effacing the data.
- Page 12 Notices on the machine DO NOT REMOVE GUARDS WITHOUT FIRSTLY SWITCHING OFF THE CURRENT Direction of rotation Figure 4 - Possible notices present on the machine The Customer shall replace any data plate, pictogram or warning and danger signs if they are effaced, worn, or in any case illegible.
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Page 13: Main Components Of The Machine
Technical Datas Oliomio 200 Technical Datas Profy Mixer capacity 2x100 Hourly production 180-200 Power consumption (monophase) Table 4 - Technical Datas Dimensions Figure 5 - Overall dimensions Main components of the machine The machine has been designed and manufactured for a defined purpose and it may only be used for the extraction of oil from olives. -
Page 14: Use And Description
1. Hopper 2. Control panel 3. Feeding pump to the centrifuge 4. Oil outlet pipe 5. Main frame 6. Flowmeter 7. Water connection 8. Feeding pipe to the centrifuge 9. Washing water discharge 10. Waste discharge 11. Centrifuge (Decanter) 12. Crushing unit with motor 13. -
Page 15: Equipment And Safety Systems Used
The CENTRIFUGE/DECANTER, powered by an electric motor connected to the crusher, separates the oil from the water and from the waste (2 phases process). A special motorized SCREW allows the WASTE discharge. The oil comes out from a FREE OIL OUTLET PIPE. Equipment and safety systems used 1. -
Page 16: The User Company's Responsibility
herein. In particular, it is indispensable to comply with the operating limits stated in this instruction manual. Unauthorised personnel must not be allowed near the equipment in use. Use, maintenance and repairs are only allowed for suitably prepared and trained operators with their own accident prevention equipment. - Page 17 • Do not use any mechanical part to deactivate the protections of interlock devices of any kind. • Always keep the machine efficient and in good maintenance conditions. • Regularly check, at least once a year that the bolts on the bearing structures, covers, hatches and motor connections are not slack.
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Page 18: Instruction Manual
3.0 INSTRUCTION MANUAL Preparation of the machine to functioning 3.1.1 Packing removal Upon receipt of the machine, immediately check that any damage has occurred during the transport. If this is the case: A- Contact the Manufacturer B- Issue a written report C- Send a copy to: Insurance company of the forwarding agent Forwarding agent... -
Page 19: Positioning And Installation Of The Machine
Figure 8 - Standard wooden case 3.1.2 Positioning and installation of the machine Before starting to install the machine, the operator should make sure that all the equipment needed for installation is available. The machine must be positioned correctly in order to ensure correct operation (figure 9). The machine mounted on pivoting wheels might be moved accidentally, care must be given to prevent accidental movements. -
Page 20: Environmental Working Conditions
Figure 9 - Recommended spaces to install the machine 3.1.3 Environmental working conditions The machine and its electrical equipment have been designed and manufactured for installation in an industrial environment and for use only in closed places where they cannot be subjected to the weather Different temperatures are admissible for short periods, however not during operation. - Page 21 ENVIRONMENT CLOSED ENVIRONMENT TEMPERATURE 5°C < 35°C > PRODUCT TEMPERATURE >10°C <30°C MAXIMUM ALTITUDE 1.500 METERS ABOVE SEA LEVEL MAXIMUM OUTSIDE HUMIDITY 50% H.R. AT 40° C Table 5 - Environmental working conditions...
- Page 22 Individual Protection Devices (IPDS) For personnel in charge of the machine assembly: Suitable clothing Protective helmet Protective gloves Protective boots For machine operators: Suitable clothing Protective boots Ear protection Protective gloves For operators in charge of the machine maintenance: Suitable clothing Protective helmet Protective gloves Eye protection...
- Page 23 event of poor workplace lighting, use lighting devices. These portable lighting devices must be kept at operator’s disposal if necessary. Do not connect auxiliary lighting devices to the machine electric panel. Appropriate air recirculation provided through suitable air conditioning systems has be to foreseen to guarantee the best occupational hygiene conditions to operators.
- Page 24 dB[A] ACTION Information to be given to workers about the risks and precautionary > 80 measures to be adopted Check up on their demand Precautionary and periodic check up, availability of Individual > 85 Protection Devices Obligation to use Individual Protection Devices >...
- Page 25 Before connecting the machine, check that the electric power supply features are according to the data indicated on the plate and the presence of the earth connections. NB. For each three phases plant is necessary to have besides the following plugs one more type 4 poles 16 A MODEL Spremoliva C30...
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Page 26: Connections For The Start Up Of The Machine
3.1.4 Connections for the start up of the machine 3.1.4.1 Electric connections Before connecting the machine, check that the electric power supply features are according to the datas indicated on the plate and the presence of the earth connections. 1. - Page 27 Figure 11 - Electric panel Figure 12 - MINI DLE and oil vat connections...
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Page 28: Hydraulic Connections
3.1.4.2 Hydraulic connections 1. Connect the water supply pipe to the water connection (3/4”) (1, Figure 13) 2. Prepare the oil vat (3) and connect the pipe to the waste pump (2) for waste discharge. Figure 13 - Water connections and various Put water into the jacket of the mixer through the valve (Figure 14) until it’s full. -
Page 29: Pneumatic Connections
3.1.4.3 Pneumatic connections Any pneumatic connection is foreseen for this machine. Instructions to use the machine Three phases are identified: • Crushing and malaxing phase; • Olive oil extraction phase; • Final phase • Do not feed the crushing hopper with a quantity of product more than 20 kgs at a time. -
Page 30: Extraction Phase
3.2.2 Extraction phase 1) After 15-20 minutes of malaxing, turn on “SANSA” and “OLIO” on “1” to start the extraction phase. 2) Move paste speed reducer (3, Figure 6) to minimum speed. Usually after 5 minutes the oil starts to come out. •... -
Page 31: Adjustments And Settings
3.2.4 Adjustments and settings It is necessary to recover the oil before turning off the decanter (see 3.2.3) in order to be able to carry out the nozzles adjustment operation. The machine can be switched off in two cases: • at the end of the work; •... - Page 32 Nozzles adjustment, paste feeding revs and decanter adjustment Before adjusting the nozzles it is important to be sure that you are working to a wrong number. Open the door and adjust the decanter nozzles using the screwdriver supplied with the machine. This device allows to reach the best performance of the machine regulating the quantity of paste per minute fed to the decanter.
- Page 33 Press C1 to display the rotation speed of the auger. The value will be displayed for about 4 seconds; Press C2 to display the rotation speed of the cylinder. The value will be displayed for about 4 seconds; Press C3 to display the paste temperature in decanter. The value will be displayed for about 4 seconds;...
- Page 34 To change this value, you must press and hold C3 and press C2 to decrease temperature.
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Page 35: Cleaning Of The Machine
Discharge oil from decanter • Open the flowmeter (6, Figure 6); • Open the valve (Figure 17) for about a second and then close it. This will increase the oil flow. Gradually it will decrease. Repeat a few times until you see only dirty water from outlet pipe oil. At this point you must open and close quickly for about 1 minute the valve. -
Page 36: End Season Or Working Closing Clearing Of The Machine
• Open the cover of the decanter and clean inside Attention that any foreign matter or waste residues will negatively affect the quality of the oil. Note - if the plant is not used for more than 48 hours, it is necessary to carry out the end season complete cleaning operation (end season or working closing) 3.2.5.2 End season or working closing clearing of the machine Carry our the cleaning as it follows:... -
Page 37: Maintenance The Machine
Here below some troubles that may occur. TROUBLE CAUSE SOLUTION Check the stability of the electric MOTOR IS NOT connections. Thermic relay tripping caused TURNING, PILOT WARNING: If the problem comes back by motor overload. LIGHT ON again we suggest you to contact the technical service THE MACHINE A- Power supply plug not... -
Page 38: Periodic Verifications
The full safety and the good functioning of the machine depend on its correct use but also on a scheduled maintenance programme consisting mainly of some operations to be regularly carried out to be functional and useful. Periodic verifications Bearing lubrication Replacement of wear spare parts It is very important to up to date the relevant book referred to the specified personnel on the machine, with the different maintenance services effected and write both the checks and the... -
Page 39: Reducers Lubrications
3.3.2.2 Reducers lubrications The oil of the epicyclical reducer of the decanter must be replaced every 500 hours of work; the other reducers do not need lubrication. 3.3.2.3 Rotating devices lubrication There are no rotating devices to be lubricated • Any lubrication operation other than the ones specified above can seriously damage the bearings and the entire plant, therefore TEM shall not be liable for damages resulting from lubrication operations not expressly foreseen or not recommended by this handbook. - Page 40 Maintenance service form Type of service Machine part/componet Date Note (ordinary/special) ...
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Page 41: Disposal Of The Machine
Disposal of the machine National and community regulations impose precise procedures for the disposal of industrial waste with Law no. 22 of 05/02/1997, which acknowledges directives 91/156/EEC on wastes, 91/689/EEC on hazardous wastes and 94/62/EEC on packing materials and their wastes. Please be reminded that at the end of its working life the machine must be disposed of as industrial waste and therefore the collection, sorting, transport, treatment of the wastes and disposal of them shall be carried out in accordance with current regulations referring to directive 75/442/EEC and its... - Page 42 DICHIARAZIONE DI CONFORMITA’ THE MANUFACTURER TOSCANA ENOLOGICA MORI di Mori Giorgio e C Snc Via Cimabue 4-6 - 50028 Tavarnelle Val di Pesa (FI) Tel ++39- (0)55 - 80.71.568 Fax 80.71.293 Internet: http://www.tem.it DICHIARIAMO SOTTO LA NOSTRA ESCLUSIVA RESPONSABILITÀ CHE IL PRODOTTO:...
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Questions and answers
Quelles sont les pièces d'usure à changer d'habitude.????
Commande de la vis sans fin alimentant le broyeur ( vis avec sélectionneur de vitesse) le commutateur du panneau ne fait rien. Comment agir alors ??, y a t'il des étapes a respecter ou un enchaînement de commandes préalable. Merci
Comment alimenter en eau les parois chauffantes du malaxeur