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Dru Maestro 60/2 Tall RCH Installation Manual

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Installation manual
Maestro 60/2 (Tall) RCH
Maestro 60/3 (Tall) RCH
G20/G25/G25.3 (Natural gas), G30 (Butane) and G31 (Propane)
English
Store this document in a safe place
Scan this QR-Code for
DRU Video Assist
DRU-988552-EN-US-1022-2
959.131.01.EN

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  • Page 1 Installation manual Maestro 60/2 (Tall) RCH Maestro 60/3 (Tall) RCH G20/G25/G25.3 (Natural gas), G30 (Butane) and G31 (Propane) English Store this document in a safe place Scan this QR-Code for DRU Video Assist DRU-988552-EN-US-1022-2 959.131.01.EN...

  • Page 2: Table Of Contents

    I nst allat io n m anual Content 1. Step-by-step installation plan 2. Introduction 3. EU/UKCA Declaration of conformity 4. Technical data 5. SAFETY 5.1 General 5.2 Regulations 5.3 Safety instructions 6. Preparation 6.1 Unpacking 6.2 Type of gas 6.2.1 Gas type conversion 6.3 Gas connection 6.3.1 Gas hose for gas outlet 6.4 Electrical connection...
  • Page 3 9.1 Igniting the appliance 9.2 Connection switch contact (Eco Glow) 9.3 Switching/Dimmable power supply (Triac) 9.4 Operation 9.4.1 Remote control 9.4.2 DRU Fire App - User 9.4.3 DRU Fire App – Service 9.5 Wired home automation system 10. Final inspection 10.1 Gas tightness 10.2 Gas pressure/line-pressure...

  • Page 4: Step-By-Step Installation Plan

    I nst allat io n m anual 1. Step-by-step installation plan Read the full installation manual prior to installing the appliance. The major points of attention of the installation are described in the check list below. Perform these steps and tick them once they have been performed correctly.

  • Page 5: Introduction

    Necessary instructions to prevent fire, personal injury or other serious damages 3. EU/UKCA Declaration of conformity This declaration of conformity is provided under the sole responsibility of DRU Verwarming, hereafter referred to as DRU. DRU declares that company internal measures guarantee that appliances produced by DRU meet the essential requirements and guidelines of the European regulation concerning gas-fired appliances and the accompanying standards.

  • Page 6: Technical Data

    Yes*** With distance controle option * This appliance is suitable for G25.3 with the composition according NTA 8837. ** System efficiency. ***(achieved) using home automation. **** Adjusting screw. *****Categories C12 and C32 only in combination with DRU PV-1 100/60 (PowerVent®).

  • Page 7: Safety

    - Do not use the appliance when a pane is broken and/or cracked, until it has been replaced. - Only use the flue gas discharge / combustion air supply system (concentric system) supplied by DRU. When installing the appliance, heed the following warnings: - Do not make any changes to the appliance.

  • Page 8: Preparation

    Check whether the appliance is suitable for the type of gas and the gas pressure used at the location. 6.2.1 Gas type conversion In order to convert this appliance to a different type of gas, please contact DRU's service department and ask for the possibilities. The conversion should be performed by a recognised gas installer.

  • Page 9: Gas Hose For Gas Outlet

    If legally permitted, a gas hose for a gas outlet (according to EN14800) can be ordered with the appliance in various lengths (consult DRU Service for this). The gas hose is mounted to the appliance at factory and has been checked for leak-tightness.

  • Page 10: Components Of The Appliance Control Unit

    I nst allat io n m anual 6.5 Components of the appliance control unit The appliance control unit consists of the following components (see fig. 6-2): 38C-2555/2 A: Distribution block; connection of the burners B: Main valve; controls the gas supply to the main burner and valve second burner. C: Valve second burner;...

  • Page 11: Installation

    I nst allat io n m anual 7 Installation 7.1 Placing the appliance Separate sections describe different ways of placing the appliance. The general description below for placing the appliance applies to all these sections: Place the appliance on the location where it will be installed and take the following into account: - The construction dimensions of the appliance (see fig.
  • Page 12 I nst allat io n m anual Maestro 60/3 RCH 38C-2774/0 Maestro 60/3 Tall RCH Maestro 60/2R RCH Maestro 60/2R Tall RCH...

  • Page 13: Standing Installation Of The Appliance

    I nst allat io n m anual 7.1.1 Standing installation of the appliance In case of a standing installation of the appliance, observe the following instructions: Set the height of the appliance using the adjustable feet and level the appliance. Attach the appliance to the wall using wall brackets (see fig.

  • Page 14: Additional Installation Options

    I nst allat io n m anual 7.2 Additional installation options The appliance can be placed with a platform. This can be done in combination with a lower decorative strip or with the platform connecting to the glass. The accompanying chimney breast can be used with or without a false wall (see fig.
  • Page 15 I nst allat io n m anual 38C-2500...
  • Page 16 I nst allat io n m anual 38C-2618 38C-2618 ≥ 815 ≥ 505 ≥ 815 ≥ 507 ≥ 462...
  • Page 17 I nst allat io n m anual tooltip 38C-2504 tooltip...

  • Page 18: Placing The Appliance Control Unit Under The Platform

    I nst allat io n m anual 7.2.3 Placing the appliance control unit under the platform If, in case of a situation with a platform, there is no room for the control hatch, the appliance control unit must be placed directly under the platform using the 'electricity protective cabinet'.
  • Page 19 I nst allat io n m anual 38C-2793...

  • Page 20: Back Wall Connecting To The Glass Of The Side Pane

    I nst allat io n m anual 7.2.4 Back wall connecting to the glass of the side pane (see fig. 7-8 and 7-9) When constructing the wall up to the side pane, proceed as follows: Construct the back wall with the correct dimensions (see fig. 7-8). Loosen the self-tapping screws of the vertical decorative strip by a few turns and adjust the profiles to the correct distance.
  • Page 21 I nst allat io n m anual 38C-2503 ≥5mm 38C-2619...

  • Page 22: Mantle Iron

    I nst allat io n m anual 7.2.5 Mantle iron If the chimney breast is made of stone-like material, it is necessary to place a mantle iron. A mantle iron must be placed in order to prevent the appliance from being burdened by the weight of the materials. When installing the mantle iron, proceed as follows (see fig.
  • Page 23 I nst allat io n m anual 2 mm 38C-2506/1 7-10 60° 38C-2507/1 7-11...
  • Page 24 I nst allat io n m anual...

  • Page 25: Concentric System

    7.3 Concentric system 7.3.1 General The appliance is connected to a flue gas discharge / combustion air supply system delivered by DRU, hereafter referred to as the concentric system. DRU has different concentric systems in its range. In the case of a concentric system, the inner tube is used as flue gas discharge. The combustion air is supplied by the outer tube.
  • Page 26 Build the system up from (the flue spigot of) the appliance. Connect the concentric pipe pieces and, if necessary, the bend(s). Apply a clip binding with silicon sealing ring on each connection (does not apply to DRU LAS ES-E 200/150/100, here the sealing ring is inside the tube).

  • Page 27: Roof Terminal (C31)

    My Flue Assist is a DRU web application to check whether an intended concentric system is permissible and provides advice on how to adjust the appliance. Go to the DRU Service website for My Flue Assist. The information from the installation manual is always leading.
  • Page 28 3 bends 4 bends 5 bends Situation is not permissible. There are many more possibilities in combination with the DRU PowerVent® system (DRU PV-I 100/60) (see PowerVent® installation manual). Table 7-4: Conditions for setting the appliance when using a roof terminal G20/G25/G25.3/G30/G31...
  • Page 29 I nst allat io n m anual...

  • Page 30: Wall Terminal (C11)

    I nst allat io n m anual 7.3.3 Wall terminal (C11) When using a wall terminal (C11), the following applies: The construction of the chosen system has to be allowed. Check that the vertical pipe length falls between the minimum and maximum lengths (see table 7-5). Check that the horizontal pipe length (wall terminal excluded) falls within the minimum and maximum length (see table 7-5).
  • Page 31 - Factory setting: Air inlet guide 1 mounted, air inlet guide 2 and restrictor slide are supplied separately. 2 and restrictor slide are supplied separately. - There are many more possibilities in combination with the DRU PowerVent system (DRU PV-I 100/60) (see PowerVent installation guide). Table 7-5e 1x90°...
  • Page 32 I nst allat io n m anual...

  • Page 33: Connection To An Existing Chimney (C91))

    The appliance can be connected to an existing chimney (C91). A 100 mm diameter flexible SS pipe is placed in the chimney for discharging flue gases. The surrounding space is used as combustion air supply. Use the DRU spacer here.
  • Page 34 (prolonged application of painter's tape may cause damage). You should preferably apply the ventilation holes (outgoing) on both sides of the chimney breast. Use the DRU ventilation elements.
  • Page 35 I nst allat io n m anual tooltip 694** ≥ 497 ≥15 ≤100 ≥150 ≥1035 V-out ≥ 200cm² ≥835*** 799*** 2 mm ≥150 2 mm ≥410* V-in ≥ 80cm² (Eco Glow: 2x ≥80cm²) 38C-2621/2 7-13 * Taking into account the control hatch, placed as indicated. **If the appliance is installed low down in the chimney breast, a wider chimney breast must be created to accommodate the control hatch.

  • Page 36: Placing The Control Hatch

    7.5 Placing the control hatch In the control hatch, the appliance control unit, data plate and, if applicable, components of the DRU PowerVent® system are placed. The control hatch makes the measuring and adjustment facilities accessible and ensures a safe and optimum operation of the components.
  • Page 37 I nst allat io n m anual 38C-2511/2 7-15...

  • Page 38: Appliance

    I nst allat io n m anual 8 Appliance 8.1 Glass panes The glass pane of this appliance is easy to open to allow cleaning of the inside of the pane. Before installing the wood set, adjusting the appliance or maintenance, the glass pane must be removed. 8.1.1 Opening the glass pane Proceed as follows to open the glass pane (see fig.

  • Page 39: Closing The Glass Pane

    I nst allat io n m anual 8.1.2 Closing the glass pane Close the glass pane once it has been cleaned. Proceed as follows to close the glass pane (see fig. 8-2). Close the glass pane by pushing the profile at the top of the glass pane towards the appliance (1). The glass pane will close automatically.

  • Page 40: Removing Glass Pane

    I nst allat io n m anual 8.1.3 Removing glass pane Proceed as follows to remove the glass pane (see fig. 8-3): Open the glass pane (see section 8.1.1). Swivel the catch brackets out of the holder by pulling them inwards (1). Slide the catch brackets inwards so that they cannot obstruct the work, but ensure that they can be reached later.

  • Page 41: Reinstalling Glass Pane

    I nst allat io n m anual 8.1.4 Reinstalling glass pane Reinstall the glass pane once the appliance has been correctly adjusted, the wood set has been installed, the glass pane is clean or following maintenance. Proceed as follows to reinstall the glass pane (see fig. 8-4). Grasp the glass pane on both sides at the bottom and hold the pane at the angle of the open position (1).

  • Page 42: Adjusting The Appliance

    I nst allat io n m anual 8.2 Adjusting the appliance The appliance must be set up in such a way that it works correctly in combination with the smoke exhaust system. For this purpose, a restrictor slide may be installed, or the air inlet guide removed or replaced. The conditions for use with wall and roof terminal are indicated in tables 7-3 to 7-5.

  • Page 43: Air Inlet Guide

    I nst allat io n m anual 8.2.2 Air inlet guide Air inlet guide 1 is fitted and air inlet guide 2 is supplied separately. To replace or remove air inlet guide 1, proceed as follows (see fig. 8-6): Remove the glass pane from the appliance (see section 8.1.3). Unscrew the self-tapping screws from the rear vermiculite plate (1) and remove them.

  • Page 44: Wood Set

    I nst allat io n m anual 8.3 Wood set The appliance is supplied with a wood set. The figures do not always show the correct colours. Observe the instructions below to prevent unsafe situations: - Only ever use the supplied wood set. - Place the wood set exactly as described.
  • Page 45 I nst allat io n m anual 38P-0022-2 38P-0608-1 8-11 8-10 38P-0609 38P-0028 /1 8-12 8-13 38P-0845/2 8-14 8-15 Fill the V-shaped burner with vermiculite; evenly spread the vermiculite (see fig. 8-16). The flame picture can be altered by moving the vermiculite. - The vermiculite may not get higher than the edge of the burner.
  • Page 46 I nst allat io n m anual Eco Glow appliances have a different type of base covering to appliances without Eco Glow. - The vermiculite plates are provided with square holes, which ensure air supply. Do not place more than one layer of base covering over these holes.
  • Page 47 I nst allat io n m anual 38P-0820-2 8-16...
  • Page 48 I nst allat io n m anual Eco Glow 38P-0814-2 8-17 Eco Glow 38P-0815-2 8-18...
  • Page 49 I nst allat io n m anual 38P-0816-2 8-19...
  • Page 50 I nst allat io n m anual 38P-0817-2 1 cm 8-20...
  • Page 51 I nst allat io n m anual Eco Glow 38P-0818-0 8-21 Eco Glow 38P-0819-0 8-22...
  • Page 52 I nst allat io n m anual...

  • Page 53: Control/Operation

    The appliance can be operated by means of a home automation system, see section 9.6. For the installer, there is a service menu in the DRU Fire App (available for iOS and Android) in which data of the appliance can be read (see section 9.5.3).

  • Page 54: Igniting The Appliance

    The appliance is now in manual mode, runs at full capacity and is now ready for operation. The second burner can be switched on and off manually by means of the remote control and/or DRU Fire App. After the second burner is switched on manually, the main burner first switches to full capacity to ensure a correct ignition.

  • Page 55: Connection Switch Contact (Eco Glow)

    With connection (C), it is possible, for example, to switch the lamps of DRU lux element or a ventilation system (see fig 9-2 (C)). This can be done by means of the provided remote control or DRU Fire App. The App can also be used to dim this contact.

  • Page 56: Wired Home Automation System

    (if applicable) In addition to operation by means of the remote control and DRU Fire App, the appliance can also be operated via an external source. A wired home automation system can be directly connected to the receiver (see fig. 9-2 (D)).
  • Page 57 I nst allat io n m anual...

  • Page 58: Final Inspection

    1. Remove the glass pane from the appliance (see section 8). 2. Ignite the appliance by means of the remote control or DRU Fire App. See section 9.1 for a step-by-step description of the ignition process. (Go to step 11 if the burner continues to burn).

  • Page 59: Igniting The Burner(S)

    I nst allat io n m anual If the main burner DOES continue to burn: 11. Clean the glass pane after taking into operation for the first time, as described in the user manual. Then mount the glass pane as described in section 8. 12.

  • Page 60: Delivery

    - In order to prevent cracks, a chimney breast made of stone-like materials or finished with plaster, must dry at least 6 weeks prior to taking the appliance into operation - Cleaning the glass pane(s) - In case of delivery of an appliance equipped with a DRU CM system, the Installation Manual will contain additional information about this...

  • Page 61: Maintenance

    - Regularly remove accumulated dirt, as it can burn into the glass. Inspect the flue gas discharge system. You must always perform a final inspection. Perform the inspection as described in section 10. 12.1 Parts Parts to be replaced are available via the DRU service website, dealer or importer.

  • Page 62: Appendix 1: Malfunctions

    I nst allat io n m anual Appendix 1: Malfunctions Malfunctions Error code Problem Possible cause Remedy F01 E00 Communication loss between Communication cable Properly connect the receiver (DFGT) and controller (ESYS) does not make contact communication cable Communication cable defective Replace communication cable F01 E00 Malfunction Eco Glow®...
  • Page 63 I nst allat io n m anual Malfunctions Error code Problem Possible cause Remedy F15 E09 No connection between control (ESYS) Controller shot loose/mounted incorrectly Mount controller correctly and gas control Controller mounted incorrectly Mount controller correctly Pins on the connector on Bend them straight the gas control are bent F15 E04...
  • Page 64 I nst allat io n m anual...
  • Page 65 I nst allat io n m anual...
  • Page 66 I nst allat io n m anual...
  • Page 67 I nst allat io n m anual...
  • Page 68 I nst allat io n m anual DRU Verwarming B.V. The Netherlands Postbus 1021, NL-6920 BA Duiven Ratio 8, NL-6921 RW Duiven...

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Maestro 60/3 tall rch

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