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Summary of Contents for Zubler VARIOmaster FZ1
- Page 1 VARIOmaster ® Suction Unit Seite Operation Instructions 08-2006 www.zubler.de...
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Page 2: Table Of Contents
Maintenance and service Page 3.1 Emptying the dirt container 3.2 Replacing the dust filter 3.3 Replacing the fine filter Intake system Page 4.1 Requirements 4.2 Zubler parts and accessories Risk of electric shock Specifications Page 5.1 Technical specifications Page... - Page 3 Einleitung 0.1 Conformity Declaration Zubler Gerätebau GmbH Buchbrunnenweg 26 89081 Ulm-Jungingen, Germany hereby declare, that the suction unit FZ1 VARIOmaster ® is in compliance with the protective requirements in accordance with the pro- visions of the following directives: 98/37/EG Machines Directive...
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Page 4: General Information
We would also like to point out that complex technical devices require service and repair tasks to be performed by specially trained personell. Zubler ensures that all repairs are properly executed using a regional tech- nical center. Each repair performed by Zubler is guaranteed for six months. -
Page 5: Functions
Functions The FZ1 Variomaster vacuum system is a centralized vacuum system for the operation of up to 2 vacuum positions simultaneously. It may be expanded to include up to 4 vacuums positions, operated alternatingly. This vacuum system consists of a central suction unit with integrated fil- ter technology and independent vacuum position openers at the individual working positions. -
Page 6: Technical Requirements
Technical requirements Temperature +5°C to +40°C (+41°F to +104°F) Relative humidity max. 80% (at 30°C) Power rating 230V/110V – 1200 W Exhaust connector Ø 75 mm (optional) Scope of delivery The vacuum system is delivered complete with installation components allowing two vacuum positions to be created on one side of the vacuum system at a distance of approximately 6 m. -
Page 7: Fz1 Variomaster Vacuum System
FZ1 VARIOmaster vacuum system 1.1.1 Setting up the unit Stand the vacuum system vertically ■ on a level surface. Make sure that the walls of the vacu- ■ um system housing do not touch any furniture in order to prevent vibrations from being transmitted. -
Page 8: Connecting The Unit
1.1.2 Connecting the unit You can choose to have the exhaust ■ air of the vacuum system blowing up to the left, to the right or to the back by rotating the exhaust pipe (14). We recommend allowing the exhaust ■... - Page 9 Vacuum position installation on one side only If all vacuum positions are located on ■ the same side of the vacuum system, one of the intake nozzles is closed off with a sleeve (19) and a dummy cover (18). Fig. 3: The maximum distance that is possi- ■...
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Page 10: Ap501 Automated Opening Module
AP501 automated opening module Each working position must be con- ■ nected to the vacuum system via a vacuum position opener. The vacuum position openers actuate the vacuum system via their control cables (22). 1.2.1 AP501 automated opening module The AP501 automated vacuum positi- ■... -
Page 11: R1400 Intake System
1.2.2 R1400 intake system The R1400 intake is a combination of ■ a mechanical vacuum position opener and a suction funnel. The vacuum position is opened and the vacuum system started by pulling out the suc- tion hood. When installing mechanical openers, a ■... -
Page 12: Operation
Operation LED indicators The suction power indicator LED (29) indicates the suction level of the ■ active vacuum position. A blinking red Container indicator LED (32) indicates that the program- ■ mable timer for checking the container has run down. It is possible to continue working until the next start of the vacuum system. -
Page 13: Setup
Setup Turn on the unit by switching the main switch (33) to the ON position. ■ The green switch indicator LED will be lit. The vacuum system turns on the vacuum motor to maximum power ■ and then successively opens the valves of the connected AP501 auto- mated vacuum position opener in order to automatically clean the sucti- on hoses. - Page 14 2.4.1. Filter cleaning interval The vacuum system automatically per- forms filter cleaning at regular intervals in addition to any necessary cleaning in the event of a seriously clogged filter. The objective is to save energy by making sure that the vacuum motor is not perma- nently operating near the level of maxi- mum filter clogging.
- Page 15 2.4.2. Dirt container checking interval The filling status check for the dirt contai- ner is implemented in the form of a time- controlled power-down of the vacuum system. The actual filling level of the dirt container is not checked. You may adjust the dirt container checking interval after observing the amount of dust generated at your vacuum positions during the first...
- Page 16 2.4.3. Vacuuming Socket With the vacuuming socket ST03 and a cleaning set it is possible to clean the workspace and vacuum the floor. By opening the front cover of the ■ vacuum socket, the suction is started. Therefore the wire (22) must be con- ■...
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Page 17: Maintenance And Service
Maintenance and service Emptying the dirt container Once the timer for checking the dirt con- tainer has run down, the Container indica- tor LED (32) will be lit intermittently. You may continue to work in this situati- on. If the vacuum system is powered on again, e.g. -
Page 18: Replacing The Dust Filter
Replacing the dust filter Turn off the unit by switching the ■ main switch (33) to the OFF position. Pull out the vacuum system from ■ underneath the workbench if necessa- ry. You need free access to the top of the vacuum system. - Page 19 Pull the centering disk (43) off the ■ thread rod. It may be necessary to loosen the sealing with a screw driver. Remove the filter cartridge by pushing ■ the threaded rod. (Fig. 12) Before mounting the new filter cartrid- ge remove dust from the sealing.
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Page 20: Replacing The Fine Filter
Replacing the fine filter Turn off the unit by switching the ■ mains switch (33) to the OFF position. Pull out the vacuum system from ■ underneath the workbench if necessa- ry. You need free access to the back of the vacuum system. Push the pipe section (44) all the way ■... -
Page 21: Intake System
Zubler parts and accessories These requirements can only be met if the Zubler intake system, which is per- fectly attuned to the Zubler vacuum system, is used. It consists of: R1200, R1250 suction funnel ■... -
Page 22: Specifications
Specifications Technical specifications: Dimensions: W x H x D 224 x 760 x 410/600mm (8.8" x 30" x 16"/23.6) Weight 38 kg (83.6 lb.) Voltage 230 VAC ± 5%, 50–60 Hz Power input max. 1200 W Suction power 70 l/s 1 fan motor, brushless Dirt container volume 4.5 l... - Page 23 Zubler Gerätebau GmbH Buchbrunnenweg 26 D-89081 Ulm-Jungingen...
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