Rockwell Automation Allen-Bradley 1609-B Series User Manual

Rockwell Automation Allen-Bradley 1609-B Series User Manual

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Uninterruptible Power Supplies
Bulletin Numbers 1609-B and 1609-D
User Manual
Original Instructions

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Summary of Contents for Rockwell Automation Allen-Bradley 1609-B Series

  • Page 1 Uninterruptible Power Supplies Bulletin Numbers 1609-B and 1609-D User Manual Original Instructions...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
  • Page 3 Network Management Card (Cat. No. 1609-ENET) Provides Network Management Card (Cat. No. 1609- Installation Instructions publication, 1609-IN015_-EN-P ENET) mounting and wiring instructions. You can view or download publications at https://www.rockwellautomation.com/en-us/support/documentation/ literature-library.html Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 4 Preface Notes: Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 5: Table Of Contents

    ............. . 32 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 6 Table of Contents Notes: Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 7: Battery Wiring And Installation

    (red) of the battery to the negative terminal (black) of another battery. 3. Connect the red wire of the harness to the positive terminal (top red) and the black wire of the harness to the negative terminal (bottom black). Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 8 – Open the white connector retainer. – Connect the two cables together. 6. To complete the battery installation: – Close the white connector retainer. – Reattach the battery door with the three screws (torque of 8.7±1.7 lb•in). Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 9: Mount The Ups

    A disconnect switch must be provided by others for AC output circuit. To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent protection for 20 amperes rating in accordance with the National Electric Code, ANSI/NFPA 70. Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 10: Connect Power And Equipment To The Ups

    3. Connect any additional optional accessories (Catalog Number: 1609- ENET card). Figure 3 - 1609-D Block Input Backfeed Breaker Filter Relay Input Output Backfeed Relay AC to AC Inverter Relay AC to DC DC to DC DC to AC Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 11: Battery Wiring And Installation

    – Connect the positive terminal (red) of the battery to the negative terminal (black) of another battery. – Connect the red wire of the harness to the positive terminal (top red) and the black wire of the harness to the negative terminal (bottom black). Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 12 – Open the white connector retainer and connect the two cables together 7. To complete the battery installation: – Close the white connector retainer – Reattach the battery door with the three screws (torque of 8.7±1.7 lb•in). Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 13: Mount The Ups

    A disconnect switch must be provided by others for AC output circuit. To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent protection for 20 amperes rating in accordance with the National Electric Code, ANSI/NFPA 70. Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 14: Connect Power And Equipment To The Ups

    INPUT OUTPUT AC Input AC Output Figure 7 - 1609-B Block Input Backfeed Filter Relay Input Output Backfeed Relay Inverter Relay AC to DC (Charger) DC to DC DC to AC (Step Wave) Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 15: Battery Wiring And Installation

    3. Place the battery container and batteries onto a flat surface. 4. Use the provided jumper wires to connect the batteries in series. 5. Connect the positive terminal (red) of the battery to the negative terminal (black) of another battery. Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 16 8. Fold the battery container and seal it with tape. 9. Insert the batteries into the battery compartment in the orientation as shown. 10. Open the white connector retainer and connect the two cables together. Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 17: Mount The 1609-Exbat

    DIN-rail or the optional mounting bracket assembly (catalog number 1609- BRK) which allows it to mount to either the panel or floor. Figure 8 - Heavy-Duty DIN Rail Mount Figure 9 - Panel or Floor Mount Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 18: Selection Of Cables

    To install the 1609-EXBAT unit with the 1609-D UPS, connect the three 10 AWG wires from the 1609-EXBAT terminals to the 1609-D UPS terminals marked as EXTERNAL BATT PACK (36V). Dispose of used batteries according to the battery instructions. Figure 10 - System Wiring Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 19: Battery Information

    Number of Batteries Required 1609-HBAT Battery, 12V DC, High Temperature 0...50 °C ( 32...122 °F) 1609-SBAT Battery, 12V DC, Standard Temperature 0...40 °C (32...104°F) Rockwell Automation battery catalog numbers 1609-SBAT and 1609-HBAT consist of the battery manufacturers listed: Manufacturer MH Number Type Rating B &...
  • Page 20: Usb Communication Port

    To enable the UPS, close the switch that is connected to the Dry I/O terminals 7 and 8. To Disable the UPS, open the switch that is connected to the Dry I/O terminals 7 and 8. 24 Vdc Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 21: Display Light-Emitting Diode (Led) Indicators

    The UPS is supplying battery power to the connected equipment. Overload The connected equipment is drawing more than the UPS power rating allows (see Troubleshooting). Replace Battery/Disconnect The battery is disconnected or must be replaced (see Troubleshooting). ➊ Applies to 1609-D only Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 22 Communication Port on your PC, or connect it to a different defective communication port. There is interference on the Lay the cable differently or away from other cables and connection cable reconnect the cable. Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 23: Ups Led Fault Indicators

    Have a qualified electrician verify that the quality of utility voltage is within specification. voltage on the inverter To clear fault, follow the General Clear Fault Procedure. and disabled its output. If the fault is still present after attempting to clear fault, contact Technical Support. Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 24 Have a qualified electrician verify the battery connection for good contact and charge the batteries for the batteries are bad; 24 hours. however, the UPS To clear fault, follow the General Clear Fault Procedure. If the battery status still indicates Replace continues running. Battery, new batteries are required. Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 25: Bulletin 1609 Ups Management Software Troubleshooting

    Have a qualified electrician verify the battery connection for good contact and charge the batteries for 24 hours. To clear fault, follow the General Clear Fault Procedure. If the battery status still indicates Battery Depleted, new batteries are required. Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 26: Bulletin 1609 Network Management Card Troubleshooting

    Clear this fault by removing the input utility voltage and batteries. Plug the batteries back in place and turn battery charger circuit has failed. the input utility voltage back on. Enable the UPS output to verify the fault. If the Charger Failure persists, contact Technical Support. Technical Specifications Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 27 < 50 dBA @ Front Side 1 Meter Mechanical Approximate Dimensions L*W*H In. (mm) 8.66 x 16.14 x 10.24 (220 x 410 x 260) Approximate Weight lbs (kg) 29.7 (13.5) 30.1 (13.7) 31 (14.1) Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 28 < 50 dBA @ Front Side 1 Meter Mechanical Approximate Dimensions L*W*H In. (mm) 16.15 x 8.67 x 10.24 (410 x 220 x 260 ) Approximate Weight lbs (kg) 29.7 (13.5) 30.1 (13.7 ) 31 lb (14.1) Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 29 Audible Noise < 45 dBA @ Front Side 1 Meter Mechanical Approximate Dimensions L*W*H In. (mm) 6.1 x 11 x 7.09 (155 x 300 x 180) Approximate Weight lbs (kg) 14.5 (6.6) 14.7 (6.7) Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 30 Audible Noise < 45 dBA @ Front Side 1 Meter Mechanical Approximate Dimensions LxWxH In. (mm) 13.4 x 7.29 x 8.27 (340 x 185 x 210) Approximate Weight lbs (kg) 14.5 (6.6) 14.7 (6.7) Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 31 3. Refer to Troubleshooting on page 22 to address common problems. 4. If the problem persists, contact Rockwell Automation Customer Support at 440-646-5800. 5. If shipment is required, pack the UPS in its original packaging. – Pack the UPS properly to avoid damage in transit. Never use Styrofoam beads for packaging.
  • Page 32 U N I N T E R R U P T I B L E P O W E R S U P P LY (7.72) (7.01) 1 6 0 9 - B (5.51) (5.51) Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 33 Figure 14 - 1609-BRK Dimensions (1609-D Orientation) 382 (15.04) 302 (11.89) 227 (8.94) (1.57) (0.28) (6.89) (4.33) (4.92) (1.30) Figure 15 - 1609-BRK Dimensions (1609-B orientation) 382 (15.04) 302 (11.89) 227 (8.94) (1.57) (0.28) (4.33) (6.89) (4.92) (1.30) Rockwell Automation Publication 1609-UM009D-EN-P - February 2021...
  • Page 34 At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental information on its website at rok.auto/pec. Allen-Bradley, expanding human possibility, FactoryTalk, and Rockwell Automation are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA, Inc.

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