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Necessary corrections will be carried out in the next edition. ECOSTEP®, ECOVARIO® und ECOLIN® are registered trademarks of Jenaer Antriebstechnik GmbH, Jena. BISS® is a registered trademark of iC-Haus GmbH, Bodenheim.
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Installation and Operating Instructions ECOVARIO® 616, 616 D Subject to change without notice!
Installation and Operating Instructions ECOVARIO® 616, 616 D Inhalt About this manual ......................... 7 Safety instructions ......................... 7 Signal words and Symbols used ......................... 7 General notes ..............................8 Dangerous voltages ............................8 Danger by hot surfaces ..........................8 Danger by unintentional mechanical movements ................... 9 Prescribed use ...............................
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Installation and Operating Instructions ECOVARIO® 616, 616 D 6.4.1 Restart lock / Safe torque o (STO) ......................33 Encoders ................................ 36 6.5.1 2-Axis Servo Ampli ers ECOVARIO 616 D: X11, X12: Encoder ............37 6.5.2 1-Axis Servo Ampli er ECOVARIO 616: X11, X12: Encoder ............... 39 Serial interfaces ............................
Installation and Operating Instructions ECOVARIO® 616, 616 D About this manual is original instructions describe the servo ampli er range ECOVARIO® 6xx. It concerns to all persons who project, install and commission ECOVARIO® 616 or ECOVARIO® 616 D drives. Further information: ...
In case of modi cations or retro ts with components d’autres fabricants, merci de nous contacter pour que of manufacturers other than Jenaer Antriebstechnik, nous puissions véri er la compatibilité de ces éléments please contact us to clarify that those components avec nos composants d’entrainement.
Installation and Operating Instructions ECOVARIO® 616, 616 D Danger by hot surfaces / Dangers dus à des surfaces chaudes CAUTION / Hot surfaces may cause burns to the skin. Des surfaces chaudes peuvent entrainer des brulures. As the housing of the ECOVARIO 6xx serves Le boiter de l’ECOVARIO sert également de radiateur, ceci ATTENTION also as heat sink during operation the surface...
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Installation and Operating Instructions ECOVARIO® 616, 616 D If one or more servo ampli ers ECOVARIO® are built into machines or plants the intended operation of the servo ampli er is forbidden until it has been established that the machine or plant ful lls the requirements of the EC Machinery Directive 2006/42/EC and the EMC Di- rective 2004/108/EC.
Every user has to check the suitability for every special case. Jenaer Antriebstechnik GmbH is not responsible for suitability. Especially Jenaer Antriebstech- nik is not responsible for the following damage causes: ...
Installation and Operating Instructions ECOVARIO® 616, 616 D 3.3.2 CE conformity ECOVARIO® servo ampli ers are components that are intended to be built into electrical plant and ma- chines for industrial use. e manufacturer of the machine is responsible that the machine or plant ful lls the requirements of the EMC directive.
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Installation and Operating Instructions ECOVARIO® 616, 616 D Jenaer Antriebstechnik GmbH • Buchaer Straße 1 • 07745 Jena Tel.: +49 (0) 3641/63376-0 • Fax: +49 (0) 3641/63376-99 Internet: www.jat-gmbh.de • E-mail: info@jat-gmbh.de EG – Konformitätserklärung EC – Declaration of Conformity Hiermit erklären wir / Herewith we...
Installation and Operating Instructions ECOVARIO® 616, 616 D Technical Data Equipment Features: Supply voltage range from 200 to 528 V 3-phase Integrated support for 1Vp-p SinCos encoder, incremental encoder Integrated support for BISS B, BISS C or HIPERFACE protocol ...
Installation and Operating Instructions ECOVARIO® 616, 616 D Rated data of the power stage Table 4.1: Rated data of the power stage, AC supply at X6 Symb. Rated data Unit 616 AR 616 DR 3-phase AC supply Rated supply voltage at AC input connector X6 3~ 400 3~ 400 Netz...
Installation and Operating Instructions ECOVARIO® 616, 616 D General technical data Table 4.3: General technical data, control signals Control signal Unit 616 A 616 D 24 ±10 % 24 V supply (current draw without outputs) 0 ... 36 (Switching level: L->H: 11 V; H->L: 7 V acc.
Installation and Operating Instructions ECOVARIO® 616, 616 D Order key Table 4.7: Order key ECOVARIO® 6xx ECOVARIO® No. of parameter set (three digits) No. of firmware (three digits) Approvals A: CE, standard design B - I: CE, special design J: CE, UL, standard design (UL approval under preparation) K - Z: CE, UL, special design (UL approval under preparation)) Type of field bus A: CAN + RS485 + encoder emulation...
4.5.3 DC servo motors DC motors are not part of the delivery range of the Jenaer Antriebstechnik GmbH but can be operated with ECOVARIO® ampli ers. In this case we recommend strongly to contact our technical service. e ECOVARIO® supports DC motors with brushes as well as brushless DC servo motors in conjunction with RS422 compatible standard encoders.
N’utiliser que des câbles à âme cuivre qui résistent à une température de 60/75°C. Les câbles proposés par Jenaer Antriebstechnik dans son programme d’ a ccessoires, respectent ces exigences. At installation locations with permanent vibrations or shocks damping measures should be taken into consideration.
Installation and Operating Instructions ECOVARIO® 616, 616 D 5.1.3 Assembly Basically, ECOVARIO® 6xx is intended for vertical mounting (motor connectors X5A, X5B on the bottom). In this mounting position devices can be operated with built-in fan unit at ambient temperatures of up to 40°C.
Installation and Operating Instructions ECOVARIO® 616, 616 D To calculate the minimal mounting depth ( g. 5.4, dim A) the form of the connectors (cable outlet direction) and the minimum bending radii of the connecting cables at the sub-D connectors have to be regarded. Fig.
Installation and Operating Instructions ECOVARIO® 616, 616 D Metal parts in the cabinet have to be interconnected extensively and and be conductive regarding HF. Used relays, contactors, solenoids etc. have to be protected against overvoltage. Supply cables and motor cables must be laid in a proper distance of control cables.
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Installation and Operating Instructions ECOVARIO® 616, 616 D Cable length ® Motor protection switch or ECOVARIO 616 D max. 500 mm Circuit breaker class C or Machine signals Fuse (slow) < 16 A Fast event CAP1+ RS422 Capture CAP1- CAP2+ Mains RS422 400 V ~...
Installation and Operating Instructions ECOVARIO® 616, 616 D 5.2.4 Types of lines e servo ampli ers series ECOVARIO® 6xx must only be connected 3-phase directly to 400 V TN systems or TT systems with earthed neutral. NOTICE / Only 3-phase feed is possible! In case of 1-pha- Seule une alimentation triphasée est possible, se feed the power stage is switched o and the en alimentation monophasée, le défaut D16 cou-...
Installation and Operating Instructions ECOVARIO® 616, 616 D Interfaces Overview DC link voltage ballast resistor Power connector Options: EtherCAT, Profibus DP, Ethernet N.c. STO function RS485/RS232/Capture N.c. Encoder B Encoder A Digital inputs 24V/Digital inputs/outputs N.c. DC link voltage ballast resistor Power connector Options: EtherCAT, Profibus DP, Ethernet...
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Installation and Operating Instructions ECOVARIO® 616, 616 D Table 6.1: Overview of interfaces ECOVARIO 616, ECOVARIO 616 D Order designation ECOVARIO 616AN-AJ-000-000 ® ECOVARIO 616AN-BJ-000-000 ® ECOVARIO 616AR-AJ-000-000 ® ECOVARIO 616AR-BJ-000-000 ® ECOVARIO 616AN-FJ-000-000 ® ECOVARIO 616AN-GJ-000-000 ® ECOVARIO 616AR-FJ-000-000 ®...
Installation and Operating Instructions ECOVARIO® 616, 616 D Control signals 6.2.1 X1A, X1B: Digital inputs and outputs, 24 V INFO / The 2-axis device ECOVARIO 616 D has assigned Sur des appareils 2 axes ECOVARIO 616 D the interface X1A to axis 1 and X1B to axis 2. In l’interface X1A est a ecté...
Installation and Operating Instructions ECOVARIO® 616, 616 D 6.2.2 X2A, X2B: Digital Inputs INFO The 2-axis device ECOVARIO 616 D has assigned Sur des appareils 2 axes ECOVARIO 616 D the interface X2A to axis 1 and X2B to axis 2. In l’interface X12A est a ecté...
Installation and Operating Instructions ECOVARIO® 616, 616 D Power interfaces 6.3.1 X4: Ballast resistor Acute danger of life or risk of injury due to high Danger de mort ou danger de blessures par des WARNING voltages! tensions élevées! Up to 850 V DC voltage at the DC link clamps +L and Des tensions qui peuvent aller jusqu’à...
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Installation and Operating Instructions ECOVARIO® 616, 616 D Ballast circuit threshold e switch-on and switch-o thresholds for the ballast resistor shown in Table 6.6 can be reduced by pro- gramming. e objects 0x2701:09 (switch-on threshold) and 0x2701:10 (switch-o threshold) are used for this. continuous power of the ballast resistor can be set in the objects 0x2701:11 (power) and 0x2701:12 (Ohm value).
Installation and Operating Instructions ECOVARIO® 616, 616 D 6.3.2 X5A/X5B: Motor connection Tabelle 6.7: Pin assignment connector X5A, X5B Signal Keying Pin 3-phase motor Phase U Connection U Phase V Connection V Phase W Connection W Fig. 6.8: Mating connector X5A/X5B: GIC 2,5 HCV/ 4-ST-7,62, Nr.
Installation and Operating Instructions ECOVARIO® 616, 616 D 6.3.3 X6 Power Connection WARNING / Acute danger of life or risk of injury due Danger de mort ou danger de blessures par des tensions to high voltages! élevées! AVERTISSEMENT Up to 528 V AC voltage at X6. Never undo Des tensions qui peuvent aller jusqu’à...
Installation and Operating Instructions ECOVARIO® 616, 616 D 6.3.4 X7A, X7B: Brake INFO / The 2-axis device ECOVARIO 616 D has assigned Sur des appareils 2 axes ECOVARIO 616 D the interface X7A to axis 1 and X7B to axis 2. In l’interface X7A est a ecté...
Installation and Operating Instructions ECOVARIO® 616, 616 D Safety functions 6.4.1 Restart lock / Safe torque off (STO) e versions ECOVARIO® 616 xR-xx-xxx xxx contain the safety function Safe Torque O (STO) according to EN 61800-5-2 and EN ISO 13849-1: 2006. e function also conforms to an uncontrolled stop according to category 0 of IEC 60204-1.
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Installation and Operating Instructions ECOVARIO® 616, 616 D Implementation of the STO function A block diagram of the components which contribute to the STO function is shown in Fig. 6.18. For 2-axis servo ampli ers the function is implemented for both axes in the same way. Channel A: If a voltage of +24V is applied between the inputs ASI+ and ASI- and to the Enable input (channel B) and so ware enable is set an electronic switch is switched on via an optocoupler and the servo ampli er ope-...
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Installation and Operating Instructions ECOVARIO® 616, 616 D WARNING The STO function may only be activated (i.e. no vol- La fonction STO ne doit être activée manuellement ou tage between ASI+ and ASI-) by an automatic control de façon pilotée en retirant la tension entre les entrées or by manual activation if the motor is no longer ro- ASI+ et ASI- qu’après l’arrêt du freinage et que le frein tating and the servo ampli er has been switched to...
Parametrization of the encoder interfaces For all encoders of the Jenaer Antriebstechnik GmbH complete data sets are available. With the PC so ware ECO Studio the data set for the selected encoder can be chosen and transmitted to the ECOVARIO®.
Installation and Operating Instructions ECOVARIO® 616, 616 D 6.5.1 2-Axis Servo Amplifiers ECOVARIO 616 D: X11, X12: Encoder Fig. 6.19: Mating connector X11/ Standard encoder: max. signal frequency 2 MHz, X12: 15-pole Sub-D high density that is a count rate of 8 MHz. connector, view of the solder or crimp side SinCos encoder: max.
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Installation and Operating Instructions ECOVARIO® 616, 616 D Fig. 6.20: Example for connection for a 5 V incremental encoder / SinCos encoder [deviations in brackets] Fig. 6.21: Example for connection for a BISS® encoder via standard cable ABS65-300-525-xx Subject to change without notice!
Installation and Operating Instructions ECOVARIO® 616, 616 D 6.5.2 1-Axis Servo Amplifier ECOVARIO 616: X11, X12: Encoder Fig. 6.22: Mating connector X11/ e maximum signal frequency is 2 MHz, that is X12: 15-pole Sub-D high density a count rate of 8 MHz. connector, view of the solder or crimp side Table 6.16: Pin assignments connector X11, X12 at 1-axis servo amplifier ECOVARIO 616...
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Installation and Operating Instructions ECOVARIO® 616, 616 D Fig. 6.23: Example for connection for a 5 V incremental encoder / SinCos encoder [deviations in brackets] Fig. 6.24: Example for a BISS® encoder via standard cable ABS65-300-525-xx Subject to change without notice!
Installation and Operating Instructions ECOVARIO® 616, 616 D Serial interfaces 6.6.1 X13: RS485/RS232 interface with 2 Capture Inputs e ECOVARIO® is available with RS485 or RS232 interface with 2 capture inputs for fast position capturing. ECOVARIO® 6 xx x x-A x-xxx xxx: design with RS485 interface ECOVARIO®...
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Installation and Operating Instructions ECOVARIO® 616, 616 D Fig. 6.26: Example for connection RS485: point-to-point connection in half duplex mode Bild 6.27: Example for connection RS485: point-to-point connection in full duplex mode Subject to change without notice!
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Installation and Operating Instructions ECOVARIO® 616, 616 D Design with RS232 interface Apart from the serial interface the connector X13 of the ECOVARIO® 6xx provides two capture inputs with RS422 signal transmission for rapid event capture. Alternatively to the USB interface, via the RS232 interface a PC can be Fig.
Installation and Operating Instructions ECOVARIO® 616, 616 D Fig. 6.30: RS232 network in ring structure Fig. 6.31: RS232 cable ECOVARIO® – PC; view of the solder or crimp side of the plug connectors at the cable 6.6.2 X14: Parameterizing USB interface e USB interface serves for setting the parameters of the ECOVARIO®...
Installation and Operating Instructions ECOVARIO® 616, 616 D Table 6.20: Pin assignment connector X14 Signal Description USB_VBUS USB +5V USB_D- USB data - USB_D+ USB data + DGND USB ground Fig. 6.33: Circuit of the USB interface X21: CAN interface e CAN interface of the ECOVARIO®...
Installation and Operating Instructions ECOVARIO® 616, 616 D Fig. 6.36: Size terminating resistors R acc. to line impedance; normal: R = 120 Ω Optional interfaces ECOVARIO® 6xx is available with the following options: ECOVARIO® 6 xx xx-A x-xxx xxx: CAN + RS485 + Encoder emulation ECOVARIO®...
Installation and Operating Instructions ECOVARIO® 616, 616 D Fig. 6.38: Connector assignment X22 on designs with encoder emulation 6.8.2 X22: Designs with PROFIBUS DP-V0 interface Table 6.23: Pin assignment connector X22 on design with PROFIBUS DP-V0 interface Signal Description n.c. Bild 6.39: Mating connector X22: 9-pole Sub-D socket;...
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Installation and Operating Instructions ECOVARIO® 616, 616 D All units are connected in a bus structure (line). In one segment up to 32 participants (master or slaves) can be connected. Each segment has an active bus terminating module at the beginning and at the end (cf. Fig. 6.41).
Installation and Operating Instructions ECOVARIO® 616, 616 D 6.8.3 X22: Designs with Ethernet interface As an option, ECOVARIO® can be equipped with an Ethernet interface which can be used for parameteri- zation. e interface supports Fast Ethernet according to IEEE-802.3u (100Base-TX), halfduplex, 100Mbps. Physically, the interface is designed as two standardized RJ45-sockets at the front side of the ECOVARIO®.
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Installation and Operating Instructions ECOVARIO® 616, 616 D ere are three ways to implement the operation with Ethernet interface: as a CAN/Ethernet bridge, where one ECOVARIO® with Ethernet interface serves as a gate- as a pure Ethernet application, where all ECOVARIOs® are connected to each other by Ether- net interfaces ...
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Installation and Operating Instructions ECOVARIO® 616, 616 D Ethernet operation For this version CAN bus wiring is not required at all (cf. Fig. 6.43). e communication is handled exclusi- vely via Ethernet. All CANopen messages and services (PDO, Emergency, NMT etc.) are managed. Fig.
Installation and Operating Instructions ECOVARIO® 616, 616 D 6.8.4 X22: Designs with EtherCAT® interface As an option, ECOVARIO® can be equipped with an EtherCAT® interface which can be used for setpoint setting and parameterization. e interface supports the protocol of the EtherCAT® Technology Group and allows for Fast Ethernet according to IEEE-802.3u (100Base-TX), fullduplex, 100Mbps.
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Installation and Operating Instructions ECOVARIO® 616, 616 D ere are two ways to implement the operation with EtherCAT® interface: as a pure EtherCAT® application, where all ECOVARIOs® are connected to each other by EtherCAT® interfaces as a version with parallel bus operation EtherCAT® / CAN. e two ways are described in the following.
Installation and Operating Instructions ECOVARIO® 616, 616 D 6.8.5 X22: Designs with Profinet® interface As an option, the ECOVARIO® 616/616D can be equipped with a Pro net® interface which can be used for setpoint setting and parameterization via a respective PLC. e device supports the following Pro Drive application classes: ...
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Installation and Operating Instructions ECOVARIO® 616, 616 D e LEDs have the following functions: System LED: yellow: NetX system runs without user application green: User application is running o : Option card has no NetX system or no supply voltage. Real Time Ethernet Status LED 1 Status LED 1 ...
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Installation and Operating Instructions ECOVARIO® 616, 616 D Note: IRT switch required for IRT operation only for IRT operation only (AK4), in other cases a (AK4), in other cases a normal switch is su cient ECOVARIO with ECOVARIO with ECOVARIO with Profinet interface Profinet interface Profinet interface...
Important notes before commissioning Only quali ed personnel with a broad knowlege of the elds of electrical engineering, automation and drives are allowed to commission the servo ampli er ECOVARIO® 6xx. If required, Jenaer Antriebstechnik GmbH o ers trainings. e manufacturer of the machine must generate a hazard analysis for the machine and take appropriate measures to ensure that unforeseen movements cannot cause injury or damage to any person or property.
Installation and Operating Instructions ECOVARIO® 616, 616 D Unit ID (Node-ID) in a CAN, USB, RS232, RS485 or PROFIBUS network Baud rate for the CAN network Display of the Ethernet IP Address or of the EtherCAT® station address ...
Installation and Operating Instructions ECOVARIO® 616, 616 D 9. Switch on power supply e power supply should only be switched on with the on/o switches of a contactor circuit. 10. ENABLE 0,5 s a er switching on the power supply, the enable signal of the respective axis can be changed to „high“ (24 V level at input X1A: Enable1 or X1B: Enable2).
PLD firmware inappropriate for loadware Send in device to manufacturer Loadware does not support this device Contact service hotline of Jenaer Antriebstechnik GmbH Firmware/Loadware does not fit to device Load appropriate firmware/loadware. First letter of the file name has to be „D“. If in doubt, contact service hotline of Jenaer Antriebstech- FPGA could not be started nik GmbH.
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Installation and Operating Instructions ECOVARIO® 616, 616 D Code Error Countermeasure Positive limit position reached Reset if an error message is raised Short circuit of motor phases or ground fault of Check motor and supply cables. Check whether the shield wires are the power stage resp.
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Installation and Operating Instructions ECOVARIO® 616, 616 D Code Error Countermeasure Selected encoder type is wrong or not sup- Check configuration, enter appropriate encoder type ported Invalid motor data (not supported) Error during reading user data Check encoder and supply cables and configuration, if the error re- occurs send in encoder Invalid user data or motor and servo amplifier Error occurs upon initial commissioning of a new encoder because...
Installation and Operating Instructions ECOVARIO® 616, 616 D 7.3.3 Setting and querying displaying parameters via the keys In ECOVARIO communication settings of the device ID and the CAN baud rate can be made with the keys on the front of the device. Furthermore, Ethernet IP or EtherCAT® addresses can be retrieved. Functions of the keys Key S1 : select, menu navigation, count up display values Key S2 : enter, select menu option, accept values...
Installation and Operating Instructions ECOVARIO® 616, 616 D Parameter setting By setting the parameter the ECOVARIO® is adjusted to the application. e parameters are set in the PC. e user interface ECO Studio is menu-driven and easy to handle. ere are several interfaces to connect the PC to the ECOVARIO®: ...
Installation and Operating Instructions ECOVARIO® 616, 616 D Accessories Table 9.1: Overview of ECOVARIO® original accessories Order key Description For ECOVARIO® type Ergänzungsteile DHZ10 Shield set with 2 shield plates, 5 cable ties and mounting ECOVARIO® 616, 616 D material DHK10 Mating connector set ECOVARIO®...
Installation and Operating Instructions ECOVARIO® 616, 616 D Supplementary parts 9.1.1 Shield set e shield set DHZ10 consists of: 3 shield clips, 14 mm 2 shield clips, 8 mm 1 bottom shield plate 1 top shield plate Mounting of the shield plate at the bottom of the servo ampli er is generally required because of EMC rea- sons.
Installation and Operating Instructions ECOVARIO® 616, 616 D Ballast resistors Series DPR ballast resistors are short circuit proof, intrinsically safe resistors with an eloxated aluminium casing. Intrinsically safe on continuous overload and free convection: no short circuit no fault to frame ...
Installation and Operating Instructions ECOVARIO® 616, 616 D 9.2.1 Ballast resistors 200 W (500 W cooled) DPR40-200: 40 Ω/200 W (500 W cooled) Fig. 9.2: Dimensions of ballast resistor DPRxx-200 (above) and elbow joint (below) Fig. 9.3: Pulse strength ballast resistors DPRxx-200 (without restriction of durability), ED = duty cycle Subject to change without notice!
Installation and Operating Instructions ECOVARIO® 616, 616 D All cases on the le side below the characteristics in g. 9.3 are covered by the ballast resistors DPRxx-200 abgedeckt werden. Frame conditions: Basis is the normal cycle time of 120 s. e casing temperature be determined with the temperature diagram in g.
If the grounding is improper or the mesh lies freely dangerous voltages may occur. e following table lists the cables available for connection of the motors of Jenaer Antriebstechnik GmbH. If other cables are used functional errors of the drive and EMC problems might occur. If you intend to use other cables please double-check with our application department whether your cables are appropriate.
Installation and Operating Instructions ECOVARIO® 616, 616 D Appendix 10.1 Glossary Ballast circuit A ballast circuit transforms energy that is fed back into the DC link during braking of a motor into heat. us it is made sure that the DC link voltage does not increase too much.
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Installation and Operating Instructions ECOVARIO® 616, 616 D HIPERFACE® Universal interface for electric actuators by SICK STEGMANN GmbH, Do- naueschingen Host Computer in a multi computer system that controls the whole system ID number Identi cation number of a special device in a bus structure Loadware Part of the so ware that can be stored to the ash memory of the servo ampli- Node...
Installation and Operating Instructions ECOVARIO® 616, 616 D 10.2 Index of formulae (1) Energy di erence E = ½ J (ω - ω (2) Regenerable energy E = ½ C – U BUSP BUSN = 5V ( (R1/R2) +1) (3) Supply voltage U = P[W] x ED [%]/100 (4) Average power m 10.3...
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