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Sealey VS4980 Instructions Manual page 2

Petrol engine setting/locking kit - jaguar/land rover/daimler - chain drive

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Item:
Part No:
Description:
1
VS4981
Flywheel Locking Pin (Silver)
2
VS4982
Flywheel Locking Pin (Gold)
3
VS4983
Camshaft Setting Plate Set
(2 per kit)
4
VS4984
Camshaft Gear Holding Tool
5
VS4986
Tensioner Wedge Set (2 per kit)
6
VS4975TB
Primary Tensioner Locking Pin
7
VS4593-1A
Tensioner Depress Pin
8
VS4987
VVT Unit Setting Tool
1
4
5
8
Associated Tools:
VS4985 Petrol Engine Crankshaft Pulley Removal/Installation
Kit - Daimler V8, Jaguar, Land Rover.
© Jack Sealey Limited
OEM No:
303-531
303-645
303-530
303-532
303-533
-
-
303-654
2
3
6
7
Original Language Version
4.
INSTRUCTIONS
fig.1
This V8 petrol engine was first introduced by Jaguar in 1997 and
is still in use today. Land Rover also started to use the later
versions of the engine in 2005. There have been many
changes, both in engine capacity and components over the
years, but most of the basic procedures for checking and
adjusting engine timing, dis-mantling and assembly of the
front-end gears, timing chain, camshafts etc., applies across the
engine range.
The timing applications on early and later engines are covered
by the VS4980 Engine Setting/Locking Tool Kit.
Timing adjustment and overhaul applications involving the front
end, gears, timing chains etc., require removal of the front timing
chain cover, and to remove this, the crankshaft pulley must be
removed.
On most variants the pulley bolt has a very high torque
specification and removal and installation of this pulley requires
the Special Remover and Holding Tool in Set VS4985 –
Associated Tool.
IMPORTANT: References made to "left-hand bank" and "right-
hand bank" within this Product Information, refers to the left or
right cylinder heads as viewed from the front of the engine - ie.
from the camshaft gears.
VS4980 Engine Setting/Locking Tool Kit
Comprises: VS4981 Flywheel Locking Pin (Silver)
VS4982 Flywheel Locking Pin (Gold)
VS4983 Camshaft Setting Plate Set (pair)
VS4984 Camshaft Gear Holding Tool
VS4986 Tensioner Wedge Set (Pair)
VS4975T8 Primary Tensioner Locking Pin
VS4593-1A Tensioner Depress Pin
VS4987 VVT Unit Setting Tool
VS4985 Crankshaft Pulley Remover/Installer Tool Set
Comprises: VS4921 Crankshaft Pulley Holding Tool
VS4922 Crankshaft Pulley Remover Set
4.1
Checking valve timing
To check that the valve timing is correct, a Flywheel Locking
Tool must be inserted to 'lock' the flywheel (and therefore the
crankshaft), in timed position, and a Camshaft Setting Plate
must be able to be fixed in place across the 'timing flats' on
each bank of camshafts and rest fully on the surface of the
cylinder head.
'A'
fig.2
"A" – VS4981 (early) / "B" – VS4982 (Late)
VS4981 Flywheel Locking Pin - Silver (early engines)
VS4982 Flywheel Locking Pin – Gold (later engines)
'B'
VS4980
Issue No: 3 (SP) 08/07/15

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