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Installation guide
OMNIGRID Connect

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Summary of Contents for Kamstrup OMNIGRID Connect

  • Page 1 Installation guide OMNIGRID Connect...
  • Page 2 Industrivej 28, Stilling · 8660 Skanderborg · Denmark · Tel: +45 89 93 10 00 · Fax: +45 89 93 10 01 · info@kamstrup.com · www.kamstrup.com Kamstrup A/S · 5512-2065_A1_GB_BSI...
  • Page 3: Table Of Contents

    OMNIA®, OMNIGRID and OMNIGRID Connect ..................7 Variants Installation of module(s) in primary module area Installation of OMNIGRID Connect on top of OMNICON® 2G Modem using add-on interface .... 10 Installation of OMNICON® 2G Modem and OMNIGRID Connect in OMNIPOWER® meter ....11 Wiring 5.1.1...
  • Page 4 OMNIGRID Connect Appendix Appendix Electrical data ............................30 Mechanical data: ..........................30 Examples of wiring for 230V and 400V installations ................31 Connecting temperature transmitter....................33 Kamstrup A/S · 5512-2065_A1_GB_BSI 4/33...
  • Page 5: Preface

    You should have a basic understanding of electrical circuitry. If you do not, obtain the proper training before installing this product. Purpose This manual is a reference guide to install, wire and troubleshoot your OMNIGRID Connect and ex- tension modules. This manual: •...
  • Page 6: Additional Resources

    Allen-Bradley Micro820 PLC http://ab.rockwellautomation.com/Programmable-Controllers/Mi- cro820 http://literature.rockwellautomation.com/idc/groups/litera- tre/documents/um/2080-um005_-en-e.pdf IME Nemo D4-Le Power Analyzer http://www.imeitaly.com Kamstrup OMNIPOWER http://www.kamstrup.com http://www.produal.com PRODUAL LUK V2 Kamstrup OMNICON® xG Modem http://www.kamstrup.com (OMNICON® 2G Modem) 5512-1465 (Integrators Guide) 5512-1533 (Antenna guide) 5811-2381 (DK) Kamstrup A/S · 5512-2065_A1_GB_BSI 6/33...
  • Page 7: Description

    OMNIGRID is a ver- satile and flexible product that brings both power quality, grid maintenance and the condition of the substation into focus. The OMNIGRID Connect module is the gateway in the secondary substa- tion to enable the OMNIGRID feature.
  • Page 8: Variants

    • In combination with OMNICON® 2G Modem, but not installed in OMNIPOWER® meter). For retrofit in OMNIPOWER® meters with no P2P communication infrastructure or currently us- ing Kamstrup RF-mesh. Figure 3: Board stack-up for OMNIGRID Connect and OMNICON® 2G Modem. Kamstrup A/S · 5512-2065_A1_GB_BSI 8/33...
  • Page 9 OMNIGRID Connect • In combination with OMNICON® 2G Modem and pre-installed in OMNIPOWER® meter from Kamstrup production. Figure 4: OMNIGRID Connect, OMNICON® 2G Modem installed in OMNIPOWER® meter. Kamstrup A/S · 5512-2065_A1_GB_BSI 9/33...
  • Page 10: Installation Of Module(S) In Primary Module Area

    Installation of OMNIGRID Connect on top of OMNICON® 2G Modem using add- on interface OMNIGRID Connect is installed on top of OMNICON® 2G Modem using the add-on interface out- lined below. It is not necessary to remove OMNICON® 2G Modem if already installed in OMNIPOWER®...
  • Page 11: Installation Of Omnicon® 2G Modem And Omnigrid Connect In Omnipower® Meter

    OMNIGRID Connect Installation of OMNICON® 2G Modem and OMNIGRID Connect in OMNIPOWER® meter Carefully insert OMNICON® 2G Modem (with OMNIGRID Connect already installed on the add-on interface) in the primary module area of the OMNIPOWER® meter. Note The electrical connection is based on a 2x4 pin connector.
  • Page 12: Wiring

    OMNIGRID Connect Wiring A maximum of four wire pairs are needed to interconnect OMNIGRID Connect with sensors and extension modules. The specific need for connections depends on use. Figure 7: OMNICON Connect PCB and terminal block outline. Use 0.75 mm or 1 mm (AWG 18/19 or AWG 17) unshielded cable;...
  • Page 13: Omnipower® Cable Channel

    To ensure that the antenna is mounted in such a way that it optimizes the reception conditions, the signal indicator on OMNICON® 2G Modem must be monitored. Please see documentation for OMNICON® 2G Modem for further information. Kamstrup A/S · 5512-2065_A1_GB_BSI 13/33...
  • Page 14: Digital Inputs (Omnigrid Connect Built-In)

    Detection of an overloaded earth connection (in IT-nets) is realized using a spark gap (aka. disneu- ter). The spark gap is required to implement a mechanism for activating a potential free contact (i.e. “volt free” or "dry") that is connected to a digital input 1 on OMNIGRID Connect. OMNIGRID Connect Spark gap Digital Figure 9: Earth fault current measurement in IT net using OMNIGRID Connect.
  • Page 15: Data

    Closed Closed RAISED CEASED Open Figure 10: State chart for OMNIGRID Connect digital input 1. Data Status of digital input 1 monitored. If the signal toggles (either direction), log entries are created. Asynchronous Data transfered to OMNIA Suite Event Logger...
  • Page 16 Log entry ”ACTIVE” due to power-up in ”open” state. state ACTIVE Time Figure 13: Examples of visualised spark gap data for faulty installation (i.e. “not connected”). Figure 14: Example of spark gap for outdoor use (EL-tjeneste as, NPS 240S-M) Kamstrup A/S · 5512-2065_A1_GB_BSI 16/33...
  • Page 17: Digital Input 2 - Dedicated To Surge Protection/Diverter Signal

    (surge suppressor or surge diverter) for installations in the low-voltage distribution net. The pur- pose of this device is to reduce voltage spikes caused by, for example, lightning strikes. As surge protectors wear out over time, OMNIGRID Connect can monitor the status of the lifetime of the fuse.
  • Page 18: Earth Fault Measurement (Omnigrid Connect Built-In)

    Figure 16: Earth fault current measurement in TT net using OMNIGRID Connect. The OMNIGRID Connect can measure up to 2 A currents using a low-level sampling rate of 1 kHz. Measured data is filtered using block mean calculation transforming data into 1-second samples.
  • Page 19: Data

    Max./Min. current with time stamp Data transfered to OMNIA Suite 1 KHz periodically (Conventional Data). Earthing Asynchronous Event Logger Threshold :: Current with time stamp OMNIA Suite OnDemand Data. Figure 18: Block diagram for earth fault measurement. Kamstrup A/S · 5512-2065_A1_GB_BSI 19/33...
  • Page 20 OMNIGRID Connect Current Threshold Time Current Threshold Time Figure 19: Examples of visualised earth fault data. Kamstrup A/S · 5512-2065_A1_GB_BSI 20/33...
  • Page 21: Extension Modules

    • Galvanic isolation: • Terminal block: 137 A/- and 138 B/+ Every connected extension module (i.e. MODBUS device) uses static address. Only Kamstrup ap- proved extension modules are allowed. Static MODBUS address map must be programmed into the extension module before/during instal- lation.
  • Page 22: Power Analyzer (Pa) Ime Nemo D4-Le

    Detection of earth fault in IT-net is realized using PA measuring UL1N, UL2N and UL3N. Earth fault is present if phase-earth voltage deviates by more than +/- 40V from the nominal 130V For the OMNIGRID Connect implementation, the sampling rate for voltage measurements is 1 Hz. OMNIGRID Connect...
  • Page 23 Averaging is calculated on 1-second samples, and periodic logging is done every 5 minutes. Voltage Upper threshold Lower threshold Time Voltage Upper threshold Lower threshold Time Figure 23: Examples of visualised earth fault data for IT-net. Kamstrup A/S · 5512-2065_A1_GB_BSI 23/33...
  • Page 24: Allen-Bradley (Plc) Micro820

    Temperature monitoring is based on a single analogue Micro 820 input (I-00). The input is based on a 12 bit ADC using an input signal in the range 0 - 10V. I/O Extension (PLC) OMNIGRID Connect RS-485 Temperature MODBUS sensor PT1000 Figure 25: Temperature monitoring using Micro820. Kamstrup A/S · 5512-2065_A1_GB_BSI 24/33...
  • Page 25: Power Analyzer (Pa) Circutor Cvm-Mini

    See “Connecting temperature transmitter”, p. 33 for wiring details (and recommended sensor). Power Analyzer (PA) Circutor CVM-MINI Figure 27: Power Analyzer (PA) Circutor CVM-MINI. Earth fault detection for IT-net 8.4.1 See “Earth fault detection for IT-net”, p. 22. Kamstrup A/S · 5512-2065_A1_GB_BSI 25/33...
  • Page 26: Asset Management

    OMNIGRID Connect implements a unique identification concept based on GIAI. GIAI and GS1 OMNIGRID Connect is marked with GIAI 16-digit GS1-number and a corresponding barcode. GS1 Identification Key ID is used to identify an Individual Asset. The key comprises a Company-Pre- fix and an Individual-Asset-Reference.
  • Page 27: Verification Of Installation (After Deployment)

    LED “ONLINE” and “STATE” shall be steady-on. If any extension modules are used, LEDs “RX/TX” shall indicate traffic in both directions every sec- ond. Figure 29 OMNIGRID Connect. PA IME / Nemo D4-Le LEDs 10.2 This device does not implement LED for monitoring of MODBUS traffic.
  • Page 28: Pa Circutor Cvm-Mini Leds

    OMNICON 2G Modem “GPRS/DATA” LED shall be steady-on and “Signal LEDs” 1+2 shall be on (indi- cating acceptable signal conditions). OMNICON 2G Modem “METER” LED shall be off. Figure 32 LEDs on OMNICON 2G Modem. Kamstrup A/S · 5512-2065_A1_GB_BSI 28/33...
  • Page 29: Network Manager

    OMNIGRID Connect Figure 33 OMNIPOWER meter display. Network Manager 10.6 Validate installation (OMNIPOWER + OMNIGRID Connect + extension modules) in NM. Figure 34 OMNISOFT Network Manager with OMNIGRID Connect and extension modules. Kamstrup A/S · 5512-2065_A1_GB_BSI 29/33...
  • Page 30: Appendix

    Relative humidity: < 95 %, non-condensing. Mounting: In the module area of the electricity meter. Density: IP51 when mounted in the electricity meter. Technical lifetime: Minimum 15 years at an ambient temperature of 21 °C. Kamstrup A/S · 5512-2065_A1_GB_BSI 30/33...
  • Page 31: Examples Of Wiring For 230V And 400V Installations

    OMNIGRID Connect Examples of wiring for 230V and 400V installations Kamstrup A/S · 5512-2065_A1_GB_BSI 31/33...
  • Page 32 OMNIGRID Connect Kamstrup A/S · 5512-2065_A1_GB_BSI 32/33...
  • Page 33: Connecting Temperature Transmitter

    OMNIGRID Connect Connecting temperature transmitter For OMNIGRID Connect, the recommended temperature sensor is PRODUAL LUK V2 LUK V2 is a 3-wire temperature transmitter, which converts a PT 1000 -sensor's resistor value to a linear 0...10 V output. Figure 35 Jumper “S1” and “S2” positions are NC (i.e. both jumpers are in "parking position").

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