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AluTeam BR 13x-3 Assembly Instructions Manual

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Assembly Instructions BR 13x-3
Box kits
AluTeam Fahrzeugtechnik GmbH
Brockhagener Str. 88, D - 33649 Bielefeld
Please be sure to read these instructions carefully
ad completely before commencing the installation.
Tel. + 49
(
0
)
521 - 41 73 11 - 0, Fax + 49
E-Mail: info@aluteam.de, www.aluteam.de
(
0
)
521 - 41 73 11 - 90
03.22

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Summary of Contents for AluTeam BR 13x-3

  • Page 1 Assembly Instructions BR 13x-3 Box kits Please be sure to read these instructions carefully ad completely before commencing the installation. AluTeam Fahrzeugtechnik GmbH Tel. + 49 521 - 41 73 11 - 0, Fax + 49 521 - 41 73 11 - 90 Brockhagener Str.

  • Page 2: Table Of Contents

    Please find the general scope of delivery on page 14. 1.2 Warning instructions AluTeam does not normally know how the kit is going to be used. As the vehicle constructor, you must co-ordinate the order and processing of the kit to the needs of your customer, as well as to the installa- tion guidelines of the vehicle manufacturer.

  • Page 3: Safety Instructions

    +49 (0)521 4173-1110. 1.4 Copyright The copyright of these instructions belongs to AluTeam. They are only intended for the professional assembly company and its staff and, either in total or in parts, may not be: •...

  • Page 4: Preparatory Work / Human Resources

    2. Preparatory work / Human resources 2.1 Human resources, preparations AluTeam kits can be assembled in any well- equipped workshop! Implement the following For the assembly of the box kits 133-3 to 139-3, 1-2 fitters are required preparations beforehand: with training as a vehicle and car body constructor, or equivalent training, are required depending on the size of kit.

  • Page 5: Assembly Of The Kit

    3. Assembly of the kit In case of the kit BR13x-3, the sub-structure and the floor are component part of the kit and must be assembled professionally. 3.1 Assembling of the longitudinal supports (sub-structure) • Place both longitudinal supports with the vehicle-specific, pre-as- sembled brackets on the vehicle chassis.
  • Page 6 • • Take the front wall from the transport unit with crane and Take the front wall from the transport unit with crane and 10-15° lifting tackle or vacuum cross beam. Insert the wall with the lower chord diagonally into the floor profile at an angle of 10 - 15°...

  • Page 7: Assembling Of The Side Walls

    iso-floor with steel longitudinal supports • Align an so that the screw thread inserts in the floor are located over the elongated holes of the longitudinal supports (distance according to type sheet). The separation distance to the driver cab is absolutely to be adhered to. Tip: Use a mandrel (Fig.

  • Page 8: Placement And Fastening Of The Roof

    3.4 Placement and fastening of the roof • Push the upper frame nodes laterally into the roof edge. Fix these hand-tight with 2 flat-head screws M 10x20 MD 100332 each (Fig. 341). • • Lift the roof with a crane or with of a vacuum cross beam over Lift the roof with a crane or with of a vacuum cross beam over Fig.

  • Page 9: Assembly Of The Frame, Doors, Top Gate Or Sliding Door

    LED strip left LED strip right For the cabling of the LED strips without motion detectors (in- • frared sensor), just connect the plugs and slide the plug connection downward into the left frame pillar (Fig. 353). Remark: The illustration indicates a cabling with LED strips on the right and left.

  • Page 10: Placement Of The Rear Roof Corners And Sealing The Kit

    3.7 Placement of the rear roof corners and sealing of the kit • The ambient temperature for component parts, as well as adhesives and sealants, must be 15°C minimum. Attention: The final strength of the sealant is reached after 24 hours at 20°C. •...

  • Page 11: Completion Work

    In case of the optionally supplied side rise MA 200373, first re- • move the nuts and washers in the area of the side doors. • Take the rise, fit it from below and screw it back with the wash- ers and nuts.
  • Page 12 6 weeks. Please absolutely consider the Fig. 398 corresponding explanations under "4. Maintenance". Stick-on labels related to the structure strength apply only in connection with a certificate issued by AluTeam (Fig. 399). Fig. 399 Assembly instructions BR 133-3 to 139-3 Status 03/2022 Former instructions lose their validity.

  • Page 13: Maintenance

    Customer Service In case of questions related to the assembly, our will be glad to help you: Tel: +49 (0)521-41 73 11-30, Email: m.wismueller@aluteam.de If you require spare parts, please contact your responsible sales repre- sentative or call us at: +49 (0)521 - 41 73 11 - 10 Please send e-mails to: info@aluteam.de...

  • Page 14: Scope Of Delivery

    Rear-light bracket KM 390010360L or KM 390010360R • Stick-on label "Tested freight protection" Attention: The stick-on label is only valid with a certificate issued by AluTeam! Assembly instructions BR 133-3 to 139-3 Status 03/2022 Former instructions lose their validity. 14 / 14...

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