AluTeam BR 248-2 Assembly Instructions Manual

AluTeam BR 248-2 Assembly Instructions Manual

Box body kits

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Assembly Instructions BR 248-2
Box Body Kits
AluTeam Fahrzeugtechnik GmbH
Brockhagener Straße 88, D - 33649 Bielefeld
Always read through these instructions, completely
and carefully, before you start the assembly work.
Tel. + 49 (0)521 - 41 73 11 - 0, Fax + 49 (0)521 - 41 73 11 - 90
E-Mail: info@aluteam.de, www.aluteam.de

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Summary of Contents for AluTeam BR 248-2

  • Page 1 Assembly Instructions BR 248-2 Box Body Kits Always read through these instructions, completely and carefully, before you start the assembly work. AluTeam Fahrzeugtechnik GmbH Tel. + 49 (0)521 - 41 73 11 - 0, Fax + 49 (0)521 - 41 73 11 - 90 E-Mail: info@aluteam.de, www.aluteam.de...
  • Page 2: Table Of Contents

    12. 1.2 Warnings AluTeam generally does not know the precise intended purpose of the kit. As the body builder, you must match the order and use of the kit to the requirements of your customer and the body guidelines of the vehicle manufacturers.
  • Page 3: Safety Instructions

    • To ensure water cannot penetrate the assembled box body, the sealing cords in the profiles must not show any signs of damage. • Connect the components directly using the screws supplied. The assembly contact surfaces must be free from dirt. •...
  • Page 4: Copyright

    © 1.4 Copyright AluTeam holds the copyright to these instructions. They are intended for the assembly company and its personnel and may not, neither as a whole nor in part, be: • reproduced • distributed or • otherwise disclosed. Infringements can result in civil and criminal charges! 2.
  • Page 5: Preparations

    2.4 Preparations AluTeam kits can be assembled in any well- equipped workshop. Carry out the following • Check the delivery (1.1) and check that the bottom rail of the preparations beforehand. walls as well as the floor section are undamaged. Damage can make the assembly difficult or even impossible! •...
  • Page 6: Installing The Frame Crossmember

    3.2 Installing the frame crossmembers • Now position the bottom frame crossmember supplied between the frame pillars. • Fix the crossmember from the outside of the pillars with 4 screws M 12 x 45 mm each. Do not tighten the screws yet! •...
  • Page 7 • Now continue to connect the various lights: To wire the LED strips with motion detectors (infrared sen- • sor), fit together only the connectors and push the plug-in connection downwards into the left-hand frame pillar. MA 350081 To wire the LED strips without motion detectors fit together •...
  • Page 8: Assembling The Frame, Doors, Etc

    3.5 Assembling the frame, doors, etc. • If the kits have a top gate, latch the gas springs of the gate onto the ball heads. If the frame pillar does not have an integrated seal, the gate must be secured against lateral movement during operation us- ing two brackets as shown in the sketch.
  • Page 9: Finishing Work

    24 hours at 20 °C. The operating temperature should not be below 15 ° Celsius. • In case of subsequently mounted parts or changes to AluTeam com- above all, ponents, pay attention to corrosion protection and...
  • Page 10 • Body strength stickers are only valid in conjunction with a body strength certificate of an independent test organisation issued through AluTeam. 10 / 12 Series 248-2 Assembly Instructions Dated 11/2021 Previous instructions become invalid.
  • Page 11: Maintenance, Service

    5.2 Service If you have any questions regarding the assembly, please contact our customer service: Tel.: +49 (0)521-41 73 11-30, Email: m.wismueller@aluteam.de If you require spare parts, please either contact your local sales repre- sentative or call us on: +49 (0)521 - 41 73 11 - 10.
  • Page 12: Kit Contents

    AluTeam Article No.: MD100224 Pan head screws with flange for connecting the wall elements to the roof from above, M 6 x 26, AluTeam No.: MD100318 as well as suitable ring seals Ring seal MD 110044 for the assembly screw MD 100318...

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