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ete IR1759-MK5-AT3130-EDCont Operation And Maintenance Manual

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IR1759-MK5-AT3130-EDCONT MINIRAY
Operation and Maintenance Manual – Issue 3
Mini-ray Tool IR1759-MK5-AT3130-EDCont
PCN.CV3948-000
Language: (original version English)
TE Connectivity - Aerospace, Defence & Marine
/// Application Tooling
Page 1 of 36

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Summary of Contents for ete IR1759-MK5-AT3130-EDCont

  • Page 1 IR1759-MK5-AT3130-EDCONT MINIRAY Operation and Maintenance Manual – Issue 3 Mini-ray Tool IR1759-MK5-AT3130-EDCont PCN.CV3948-000 Language: (original version English) TE Connectivity - Aerospace, Defence & Marine /// Application Tooling Page 1 of 36...
  • Page 2 TE/Tyco.  This product must not be disposed of as municipal waste.  TE produces IR1759-MK5-AT3130-EDCONT MINIRAY Hand Tool and Controllers in conformity with RoHS 2015/863/EU.UL499, UL Listing: E62371. The tool has been manufactured to Low Voltage Directive 2014/35/EU, ...
  • Page 3 IR1759-MK5-AT3130-EDCONT MINIRAY Technical Specifications ED-7-CONT-230/110V MK5 Dimensions: 160x120x250  Weight:: 6.2 kg  Volts: 230/110 50/60 Hz1  Voltage lamp: 23.5 /24 v AC.  Connection 3 pin IEC  Fuses 4AT Mains -16AT to Gun  Mini Ray hand tool IR1759MK5 Weight::1.1 kg...

  • Page 4: Table Of Contents

    IR1759-MK5-AT3130-EDCONT MINIRAY Contents: page Revision history........................5 Introduction.......................... 6 How to use the manual ………………………………………………………………………….. 6 System description……………………………………………………………………………….. 7 General notes on safety ..................... 11 Important safety instructions .................... 11 Electrical safety........................12 Hot surfaces ........................12 Eye protection and Optical Radiation Hazard ..............13 General instructions......................13...

  • Page 5: Revision History

    IR1759-MK5-AT3130-EDCONT MINIRAY 1. Revision history Rev. Date Description Name Issue 1 Jan 2014 New Tool UL approved Issue 2 Feb 2015 Add section Issue 3 May 2019 Updated information TE Connectivity - Aerospace, Defence & Marine /// Application Tooling Page 5 of 36...

  • Page 6: Introduction

    IR1759-MK5-AT3130-EDCONT MINIRAY 2. Introduction If a local language translation of this manual is required please contact local TE /Tyco Electronics Technical Service 2.1 About this Manual As with all electrical equipment, the IR1759-MK5 MINIRAY Hand Tool and Controllers must ...

  • Page 7: System Description

    IR1759-MK5-AT3130-EDCONT MINIRAY 2.3 System Description IR1759-MK5 MINIRAY Hand Tool The IR1759-MK5 MINIRAY Hand Tool and Controllers combine to form a lightweight, medium  duty system for low volume bench production and in-site application equipment for TE’s ® ® ® ®...
  • Page 8 IR1759-MK5-AT3130-EDCONT MINIRAY 2.3 System Description continued The IR1759-MK5 MINIRAY Hand Tool Fig 3 MINIRAY Hand Tool Connector – The input connector is a 6-pin ‘female’ plug at the end of the supply lead. The plug is fitted  with a locking ring and is connected to the output socket on the controller.
  • Page 9 The input connection is a 6-pin ‘female’ plug at the end of the supply lead. The plug is fitted with a locking ring and is connected to the output socket. As shown in Fig 3 Note: IR1759-MK5-AT3130-EDCONT should not be connected to other Controllers except the one supplied...
  • Page 10 IR1759-MK5-AT3130-EDCONT MINIRAY 2.3 System Description continued ED-7-Cont-230+110V Mains ON LED LAMP ON LED HEAT GUN CONNECTION MAINS INPUT MAIN POWER FUSES ON/OFF TE Connectivity - Aerospace, Defence & Marine /// Application Tooling Page 10 of 36...

  • Page 11: General Notes On Safety

    IR1759-MK5-AT3130-EDCONT MINIRAY 3. Safety 3.1 Important Safety Instructions UL 499 “READ THESE INSTRUCTIONS” WARNING: THIS PRODUCT IS A SOURCE OF VERY HIGH TEMPERATURE HEAT PRODUCED BY TUNGSTEN HALOGEN LAMP. AS WITH ANY ELECTRICAL EQUIPMENT, WHEN USING THIS HEATING TOOL, ALWAYS FOLLOW SAFETY PRECAUTIONS TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL INJURY.

  • Page 12: Electrical Safety

    IR1759-MK5-AT3130-EDCONT MINIRAY 3.2 Electrical Safety Read All Instructions before Using (This Equipment) To reduce the risk of fire, electric shock, or injury. DANGER The MINIRAY Controllers are connected directly to the AC mains electricity supply.  Before starting any electrical maintenance or repair, always turn off the equipment and ensure itis completely disconnected from the mains supply.

  • Page 13: Eye Protection And Optical Radiation Hazard

    IR1759-MK5-AT3130-EDCONT MINIRAY 3.4 Eye Protection and Optical Radiation Hazard Eye protection must be used when using this tool. Safety glasses should be worn when operating this tool, to provide eye protection against hot debris, dust, etc. Distance to Face > 300mm/12”...

  • Page 14: Standard Electrical Rating Label

    IR1759-MK5-AT3130-EDCONT MINIRAY 3.6 Standard Electrical Rating Label/Operating Equipment Safety Rating information of controller,/Model serial number/ Manufacturer’s address. Emergency Stop The equipment has no separate emergency stop system. Use: The ON/OFF switch (Fig page 9) on the rear panel.  Or removing the power lead from the mains supply can be used to disconnect the equipment ...

  • Page 15: Installation

    IR1759-MK5-AT3130-EDCONT MINIRAY 4. Installation 4.1 Installation and Set-Up Unpacking Remove any packaging and inspect the IR1759-MK5 MINIRAY Heat Tool for any damage. Check that all items have been supplied. Report any damaged parts or missing items to your supplier. Retain all packing materials. These will be required if you need to return the item for repair.
  • Page 16 IR1759-MK5-AT3130-EDCONT MINIRAY 4.1 Installation and Set-Up continued Pre-Installation Checks 1. Ensure the input supply switch on the Controller is switched OFF. 2. Ensure the correct AT-XXXX fixture is fitted to the MINIRAY Hand Tool (See “Fitting an ATXXXX Fixture” Page 17.) 3.

  • Page 17: Changing The Aperture

    IR1759-MK5-AT3130-EDCONT MINIRAY Changing the Aperture The equipment may be hot. Allow the MINIRAY Hand Tool fan to run until the aperture assembly is cool. The procedure for changing the aperture is the same whichever kit is being fitted: 1. Switch OFF the Controller and disconnect it from the mains supply.
  • Page 18 IR1759-MK5-AT3130-EDCONT MINIRAY Fitting an Aperture Kit to Change Size Fitting an AT-XXXX Fixture ® The MINIRAY equipment can be used to install a variety of TE’s SolderSleeve termination products. In order to, ensure correct positioning of the product in the heating zone, a range of fixtures are available.
  • Page 19 IR1759-MK5-AT3130-EDCONT MINIRAY AT 3132 V Block with Clamp AT 3132 Mk31 V Block with Clamp & 5mm Wide Mask TE Connectivity - Aerospace, Defence & Marine /// Application Tooling Page 19 of 36...
  • Page 20 IR1759-MK5-AT3130-EDCONT MINIRAY AT 3134 Standard V Block (Large Aperture) AT 3147 V Block with Clamp (Large Aperture) TE Connectivity - Aerospace, Defence & Marine /// Application Tooling Page 20 of 36...
  • Page 21 IR1759-MK5-AT3130-EDCONT MINIRAY AT 3191 Special V Block (Standard TE Connectivity - Aerospace, Defence & Marine /// Application Tooling Page 21 of 36...

  • Page 22: Operation

    IR1759-MK5-AT3130-EDCONT MINIRAY 5. Operation 5.1 Operation Before operating the MINIRAY Hand Tool or the Controller, you should ensure you are familiar with the system connections and controls in System Description & Introduction, Pg. 6 and the safety requirements detailed from Pg.11.

  • Page 23: Maintenance

    IR1759-MK5-AT3130-EDCONT MINIRAY 6. Maintenance 6.1 General Maintenance and Service IR1759-MK5-AT3130-EDCONT MINIRAY WARNING! Refer to Section “Safety Precautions” for relevant safety information. Only use recommended spares as specified by TE Connectivity. Any other manufacturer’s parts are NOT produced to these specifications, and may cause damage to your heat tool. TE cannot assume any liability for damage resulting from the use of any other brand of replacement parts.

  • Page 24: Gun Maintenance

    IR1759-MK5-AT3130-EDCONT MINIRAY 6.2 Gun Maintenance Cleaning Front Reflector and Outer Filter Face Cleaning – Heat from the lamp is directed by the reflectors and is concentrated in the heating zone in the front reflector. Contamination of the reflectors or the filter will decrease the efficiently of the tool. Therefore, they should be periodically inspected for cleanliness.

  • Page 25: Lamp And Filter Replacement

    IR1759-MK5-AT3130-EDCONT MINIRAY 6.3 Lamp and Filter Replacement Instructions In the course of normal usage the effectiveness of the optical filter may gradually deteriorate. Any resulting increase in brightness may be corrected by replacement of the filter. IR Filter Replacement Instructions –...
  • Page 26 IR1759-MK5-AT3130-EDCONT MINIRAY Body Fixing Screws Optic Filter Reflector Lamp Trigger Handle Screws Connector Cable Lamp Replacement TE Connectivity - Aerospace, Defence & Marine /// Application Tooling Page 26 of 36...

  • Page 27: Replacing Trigger Pcb

    IR1759-MK5-AT3130-EDCONT MINIRAY Trigger PCB Replacement Instructions Step 1 Disconnect the Hand Tool from the Controller. Step 2 Remove the 2 body fixing screws in the side of the Hand Tool. (See Pg. 26) Step 3 Remove the three handle screws and separate the two halves. (See Pg.26) Step 4 Undo the screws retaining the trigger PCB, the Controller cord and the micro switch (if applicable).

  • Page 28: Spares /Ordering Information

    IR1759-MK5-AT3130-EDCONT MINIRAY 7. Spare Parts/Accessories 7.1 Spares/Ordering information/P Fuses: ED-7-CONT-230/110V BS 4265, IEC 127. Mains Fuse 4A(T) Lamp Fuse 16A(T) For ordering the complete tool/ spares/ accessories, use the following description and part numbers – Description Information Part No. IR1759-MK5-AT3130-EDCONT...
  • Page 29 IR1759-MK5-AT3130-EDCONT MINIRAY Description Information Part No. NAE-143-3 988208-000 Lamp 250W, 24V AES-IR1759-100-FILTER-DUL 431468-000 Standard Filter* AE-153 988285-000 Inner Reflector for Large Aperture, (IR-3104)* AE-424 547918-000 Inner Reflector for Standard Aperture* ED-7-CONT-MK5-PCB CV4414-000 Main Controller PCB* AE-900 277774-000 Filter Spring IR-1759* TE Connectivity - Aerospace, Defence &...
  • Page 30 IR1759-MK5-AT3130-EDCONT MINIRAY Description Information Part No. AE-897 966953-000 Conversion Kit for Standard to Large Aperture* AT-3130 988299-000 Reflector to Fit Standard Aperture Image Pg. 18 Standard Vee Block* AT-3131 988300-000 Reflector to Fit Standard Aperture Image Pg. 18 for SolderTacts Contacts*...
  • Page 31 IR1759-MK5-AT3130-EDCONT MINIRAY Description Information Part No. IR-1759-MK5-TRIGGER-PCB CV4416-000 PCB for Trigger/Handle IR-1759/3104-CABLE-ASSY CV4412-000 Trigger PCB/Cable/Fan/Lamp Holder/Thermal Switch* LAMP HOLDER TRIGGER PCB AE-205 988596-000 Linear Reflector for Standard Aperture AE-226 988314-000 Linear Reflector for Large Aperture IR1759-MK5-REPCON-DEPINTL EG2846-000 Replacement Connector, De-Pin Tool and Instructions TE Connectivity - Aerospace, Defence &...

  • Page 32: Electrical Wiring Diagrams

    IR1759-MK5-AT3130-EDCONT MINIRAY 8. Wiring/PCB Diagrams 8.1 Electrical circuit TE Connectivity - Aerospace, Defence & Marine /// Application Tooling Page 32 of 36...
  • Page 33 IR1759-MK5-AT3130-EDCONT MINIRAY 8.2 Trigger PCB TE Connectivity - Aerospace, Defence & Marine /// Application Tooling Page 33 of 36...

  • Page 34: Fault Finding

    IR1759-MK5-AT3130-EDCONT MINIRAY 8.3 Fault Finding Controller fails to switch “ON” “0” volts at the connection at rear of IEC / FILTER.  Check fuses as shown in the diagram below when there “0” volts at the connection * 2 X 4 AT FUSES 2.

  • Page 35: Te Connectivity Contacts

    IR1759-MK5-AT3130-EDCONT MINIRAY The controller is switched on from the Mini-ray Hand-tool trigger maintaining operation while the trigger is pressed. Once the trigger is released, or the maximum operating period of 70 seconds is reached, the controller will automatically switch to a TIME OUT mode indicated by the green ‘ON’...

  • Page 36: Ad-1318-9 Holding Fixture

    IR1759-MK5-AT3130-EDCONT MINIRAY 10. Holding Fixture AD-1318-9 Holding Fixture The AD-1319-9 holding fixture is a tool that simplifies and speeds installation of Raychem Solder- Sleeve terminations or splices and SolderTact shielded contacts The tool is modular and can be used for the following: ...

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