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PROPER USE GUIDELINES
Cumulative trauma disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional
use and low-volume applications. A wide selection of powered application equipment is available for extended-use production operations.
The SDE-SA hand tool is a commercial-grade tool. Product crimped with this tool meets the wire barrel crimp height requirement for hand
tools in the appropriate 114 application specification but might not comply with other feature parameters of the specification.
Figure 1: SDE-SA Commercial Hand Tool Assembly 2383863-1 with Die Assembly 2383863-2
1
Die set 2383863-2
2
Wire crimper (upper die)
3
Insulation crimper (upper die)
4
Wire anvil (lower die)
5
Insulation anvil (lower die)
© 2022 TE Connectivity Ltd. family of companies.
All Rights Reserved.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
SDE-SA Commercial Hand Tool Assembly
PN 2383863-1 with
Die Assembly PN 2383863-2
6
Flip locator assembly
7
Nut
8
Stationary jaw
9
Moving jaw
10
Ratchet adjustment wheel
PRODUCT INFORMATION 1-800-522-6752
408-35141
11
Handle
12
Die-retaining screws (2)
13
Die-retaining spring pins (4)
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
15 JUL 2022 Rev B
1 of 8
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Summary of Contents for ete SDE-SA
- Page 1 A wide selection of powered application equipment is available for extended-use production operations. The SDE-SA hand tool is a commercial-grade tool. Product crimped with this tool meets the wire barrel crimp height requirement for hand tools in the appropriate 114 application specification but might not comply with other feature parameters of the specification.
- Page 2 408-35143) and the die assembly listed in Figure 1. This tool is used to crimp the terminal part numbers listed in Table 1. Table 1: Crimping specifications Crimp tooling Cable Wire insulation mm [in.] Terminal P/N SDE-SA tool Die assembly Wire size Number of Diameter Strip length only...
- Page 3 408-35141 3. INSTALLING THE DIE SET AND FLIP LOCATOR ASSEMBLY 1. Open the tool handles. 2. Remove the two die-retaining screws from the tool jaws (see Figure 1). 3. Insert the wire anvil and insulation anvil in the moving jaw of the tool frame with their chamfered sides and the marked surfaces facing outward.
- Page 4 408-35141 5. CRIMPING NOTE The tool is provided with a crimp adjustment feature. Initially, the crimp height should be verified as specified in Figure 5. Refer to section 6, INSPECTING THE CRIMP HEIGHT, and section 7, ADJUSTING THE RATCHET, to verify crimp height before using the tool.
- Page 5 408-35141 6. While holding the contact by the wire and insulation barrel end, insert the contact in the appropriate cavity of the flip locator (Figure 3). 7. Release the wire stop with the wire barrel of the terminal against the wire stop to hold the terminal in place.
- Page 6 408-35141 11. While holding the wire in place, fully cycle the tool until the ratchet releases and allows the handle to open. 12. Remove the crimped contact from the locator by pressing on back of the wire stop to allow the contact to be removed from the locator.
- Page 7 408-35141 7. ADJUSTING THE RATCHET The ratchet is preset prior to shipment, but it is important to verify the crimp height using a micrometer or caliper. Use and wear can cause the tool to go out of adjustment. Inspect the crimp height and adjust the ratchet, if necessary, on a regular basis.
- Page 8 408-35141 9. REPLACEMENT AND REPAIR If the dies are damaged or worn excessively, they must be replaced. Order replacement dies through your TE representative. You can also order parts by any of the following methods: Go to TE.com and click the Shop TE link at the top of the page. ...
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