Page 1 MANU.400S.GB Rev.30 Manual Code date INSTALLATION AND INSTRUCTION MANUAL 06/11/20 INVER INVER INVER TER SERIE 400 TER SERIE 400 TER SERIE 400 TER SERIE 400 INVER INVER TER SERIE 400 (BRUSHLESS ASYNCHRONOUS VECTOR DRIVE) (BRUSHLESS ASYNCHRONOUS VECTOR DRIVE) (BRUSHLESS ASYNCHRONOUS VECTOR DRIVE) (BRUSHLESS ASYNCHRONOUS VECTOR DRIVE) (BRUSHLESS ASYNCHRONOUS VECTOR DRIVE) 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2...
Page 2 Chapters 20, 21 contains information on parameterization and connection of the Rowan G-Series vectorial motors At chapter 19 you can find the description of more manuals dedicated to the 400 series of inverters. Chapter 22 contains the quick start, Rowan inverter in vector control with other brand asynchronous motors.
Page 3 PAGE INDEX Via Ugo Foscolo, 20 3 / 120 36030 - CALDOGNO - VICENZA - ITALY - Menu parameters description 1.5 VOLTS/Hz CONTROL ................... pages 37-42 - Menu parameters description 1.6 ENCODER VECTOR ....................pages 43-44 - Menu parameters description 1.7 PARAM ESTIMATION ..................pages 45 - Menu parameters description 1.8 POWER LOSS CNTR .....................
Page 4 PAGE INDEX Via Ugo Foscolo, 20 4 / 120 36030 - CALDOGNO - VICENZA - ITALY Chapter 12: COMPLETE PARAMETERS LIST WITH STANDARD SETUPS AND DISPLAYS ....... page 86-92 Chapter 13: SUMMARY TABLES FOR I/O RESOURCES PARAMETERS ............page 93 Chapter 14: COMMON SCALAR/VECTOR FUNCTIONS ..................
Page 5 Do not perform dielectric rigidity tests on the drive parts. Responsability and warranty - ROWAN ELETTRONICA s.r.l. declines any responsibility for any inaccurancies contained in this manual, due to printing and/or transcription mistakes. It reserves the right to make any variations that it considers necessary for better functioning of the product, without prior notification.
Page 6 Thanks to serial connection, the keyboard can be distanced from the panel of a control panel by a max. 25m distance. ROWAN ELETTRONICA s.r.l. supplies on request the keyboard distancing cable. Display area for the description of the...
Page 7 QUICK INSTALLATION IN PAGE Chapter 3 Via Ugo Foscolo, 20 7 / 120 SCALAR MODE 36030 - CALDOGNO - VICENZA - ITALY Quick installation aims The aim of this paragraph is to teach the user, quickly and correctly, speed setup by a potentiometer of a normal asynchronous motor in V/F (Voltage/Frequency) scalar mode.
Page 8 QUICK INSTALLATION IN PAGE Chapter 3 Via Ugo Foscolo, 20 SCALAR MODE 8 / 120 36030 - CALDOGNO - VICENZA - ITALY Installation in scalar mode Read carefully Chapter 1: GENERAL WARNINGS BEFORE INSTALLATION before installing. See Chapter 6: MECHANICAL INSTALLATION for the inverter positioning. See Chapter 7: ELECTRICAL INSTALLATION for connecting the inverter and for E.M.C.
Page 9 QUICK INSTALLATION IN PAGE Chapter 3 Via Ugo Foscolo, 20 9 / 120 SCALAR MODE 36030 - CALDOGNO - VICENZA - ITALY MIN MOTOR SPEED Set the motor minimum speed 1.3.2 0.rpm Setup range: from 0 rpm to par. 1.3.1 MAX MOTOR SPEED FIXED BOOST Set the fixed boost voltage on the motor, active from 0.0Hz to 20.0Hz 1.5.1...
Page 10 QUICK INSTALLATION IN PAGE Chapter 4 Via Ugo Foscolo, 20 10 / 120 VECTOR MODE 36030 - CALDOGNO - VICENZA - ITALY QUICK INSTALLATION AIMS The aim of this paragraph is to teach the user, quickly and correctly, speed setup by a potentiometer of a Rowan asynchronous threephase motor in vector control (FIELD ORIENTATION technique) with closed loop speed feedback from encoder.
Page 11 Set the encoder pulse nr per rotation in par.1.6.1 E1 ENCODER LINES. See the values on the plate of the motor encoder. The following parameters can be got out of Chapter 20, according to the combination of the inverter with the Rowan vectorial motor (as for motors which haven’t been manufactured by Rowan, contact the ROWAN ELETTRONICA technical dept.) : In par.
Page 12 PAGE Chapter 5 TECHNICAL FEATURES Via Ugo Foscolo, 20 12 / 120 36030 - CALDOGNO - VICENZA - ITALY Inverter supply voltage to L1, L2, L3 terminals Threephase voltage supply: ....from 180VAC to 270VAC (standard power supply 220/240VAC) ....from 320VAC to 490VAC (standard power supply 380/460VAC) , just for models from 400/P to 400/3,5 ....
Page 13 PAGE Chapter 5 TECHNICAL FEATURES Via Ugo Foscolo, 20 13 / 120 36030 - CALDOGNO - VICENZA - ITALY Analog inputs AI1 ............differential +/-10Vdc...12bit (14 bit on request)...sampling time 1ms AI2 ............differential +/-10Vdc, 4-20mA, 0-20mA...12 bit...sampling time 5ms AI3, AI4 ..........
Page 14 PAGE Chapter 5 TECHNICAL FEATURES Via Ugo Foscolo, 20 14 / 120 36030 - CALDOGNO - VICENZA - ITALY SUMMARY TABLE OF POWER ELECTRICAL FEATURES FOR INVERTERS SERIES 400 FROM /P TO /6 * Pmotor KW = Maximum motor power applied to the inverter output according to 4 poles asynchronous motor standard label value.
Page 15 PAGE Chapter 5 TECHNICAL FEATURES Via Ugo Foscolo, 20 15 / 120 36030 - CALDOGNO - VICENZA - ITALY SUMMARY TABLE OF POWER ELECTRICAL FEATURES FOR INVERTERS SERIES 400 FROM /6,5 TO /G * Pmotor KW = Maximum motor power applied to the inverter output according to 4 poles asynchronous motor standard label value.
Page 16 PAGE Chapter 6 MECHANICAL INSTALLATION Via Ugo Foscolo, 20 16 / 120 36030 - CALDOGNO - VICENZA - ITALY Dimensions and weights for inverters from 400/P to 400/L Fixing holes are intended for 4MA screws All dimensions are in mm Dimensions and weights for inverters from 400/2 to 400/G Fixing holes are intended for 4MA screws All dimensions are in mm...
Page 17 PAGE Chapter 6 MECHANICAL INSTALLATION Via Ugo Foscolo, 20 17 / 120 36030 - CALDOGNO - VICENZA - ITALY Suggestions for a correct mechanical installation - Make sure that the characteristics of the area in which the inverter is to be installed fall within the recommended characteristics given in Chapter 5: TECHNICAL FEATURES (temperature, humidity, protection level, altitude).
Page 18 PAGE Chapter 7 ELECTRICAL INSTALLATION Via Ugo Foscolo, 20 18 / 120 36030 - CALDOGNO - VICENZA - ITALY General warnings before connection of the threephase power supply TN- (Threephase + Neutral to Ground) and TT- (Threephase + Ground) network connections Rowan inverters are designed to be powered by this kind of threephase nertworks, electrically symmetrical to Ground.
Page 19 * If there are connections with several cables of high section, ROWAN EL. can supply terminals useful to simplify the connection (ask Rowan Elettronica Techn.Dept.). Filters characteristics for line 690VAC can be supplied by Rowan Elettronica Techn. Dept. Manual Code: MANU.400S.GB...
Page 20 CEI EN 61000-3-2 (In<=16A, directly connected to the public network at low voltage) and CEI EN 61000-3-12 (16A<In<=75A, directly connected to the public network at low voltage); in this case Rowan Elettronica supplies, on request, filters for reduction of the harmonic distorsion as written on the following table.
Page 21 PAGE Chapter 7 ELECTRICAL INSTALLATION Via Ugo Foscolo, 20 21 / 120 36030 - CALDOGNO - VICENZA - ITALY Reducing dV/dT ripples to the motor The voltage supplied the motor connected to the inverter is obtained using the PWM (Pulse With Modulation) technique, which means that it is formed by a sequence of variable duration pulses.
Page 22 PAGE Chapter 8 BRAKING RESISTORS Via Ugo Foscolo, 20 22 / 120 36030 - CALDOGNO - VICENZA - ITALY Table of braking resistors for Rowan inverters s t i To facilitate the choice of the type of resistance CRF (and any combinations series / parallel) as a function of the working cycle, are depicted below the curves of overload.
Page 23 PAGE Chapter 8 BRAKING RESISTORS Via Ugo Foscolo, 20 23 / 120 36030 - CALDOGNO - VICENZA - ITALY RES.180R.600 and REA.xxR.2K5 braking resistors dimensions RES.180R.600 RES.xxR.2K5 Connection wires Dimensions in mm Braking resistors in CRF.xxR.xKxW container dimensions Resistance value Power Available versions: C R F.
Page 24 PAGE Chapter 9 TERMINAL BOARD DESCRIPTION Via Ugo Foscolo, 20 24 / 120 36030 - CALDOGNO - VICENZA - ITALY Power terminal board description SIGNAL TERMINAL BOARD POWER TERMINAL BOARD POWER TERMINAL BOARD VERTICAL VERSION HORIZONTAL VERSION POWER SIZES FROM POWER SIZES FROM /P TO /L /2 TO /G...
Page 25 PAGE Chapter 9 TERMINAL BOARD DESCRIPTION Via Ugo Foscolo, 20 25 / 120 36030 - CALDOGNO - VICENZA - ITALY Common Negative 0VDC Voltage reference for external potentiometers +10Vdc/10mA +10VDC Voltage reference for external potentiometers -10Vdc/10mA -10VDC 10Vdc differential analog input, programmable, 14 bit resolution. AI1+ Default setup: 0/+10VDC input (par.
Page 26 PAGE Chapter 9 TERMINAL BOARD DESCRIPTION Via Ugo Foscolo, 20 26 / 120 36030 - CALDOGNO - VICENZA - ITALY O1 relay programmable digital output contact. Contact current-carrying capacity 0,5A-120Vac/ 2A- NC- O1 30Vdc. Default function: MOTOR SPEED THRESHOLD (0 RELAY) (par. 3.1.3.3 OUT THRESHOLD1= COM - O1 Relay ON with motor speed over the threshold in par.
Page 27 PAGE Chapter 9 TERMINAL BOARD DESCRIPTION Via Ugo Foscolo, 20 27 / 120 36030 - CALDOGNO - VICENZA - ITALY A channel Negative A channel ENCODER 1 CONNECTION B channel Encoder mounted on the Negative B channel motor, in default setting Negative encoder supply OVDC-EN for vector control.
Page 28 PAGE Chapter 9 TERMINAL BOARD DESCRIPTION Via Ugo Foscolo, 20 28 / 120 36030 - CALDOGNO - VICENZA - ITALY Optional B404S.A card-edge connectors description CONNECTOR (ZEROS / ENCODER 3) A channel Negative A channel ENCODER 3 CONNECTION B channel LINE DRIVER type Negative B channel Z channel...
Page 29 PAGE Chapter 9 TERMINAL BOARD DESCRIPTION Via Ugo Foscolo, 20 29 / 120 36030 - CALDOGNO - VICENZA - ITALY +/-10Vdc non differential analog input, programmable, 10 bit resolution. Default setup: 0/+10VDC input (par. 4.3.5.3 TYPE INPUT= 0/+10V) Default function: NONE 0/+10Vdc non differential analog input, programmable, 10 bit resolution.
Page 30 PAGE PARAMETERS AND VISUALISATIONS Chapter 10 Via Ugo Foscolo, 20 30 / 120 36030 - CALDOGNO - VICENZA - ITALY Menus complete structure DISPLAY PARAMETERS 100. Available fabric parameters (at turn on) PRESS ESCAPE KEY FOR 5 sec I1 FUNCTION INV / MOTOR DATA BASIC DATA 1.9.
Page 31 PAGE PARAMETERS AND VISUALISATIONS Chapter 10 Via Ugo Foscolo, 20 31 / 120 36030 - CALDOGNO - VICENZA - ITALY DISPLAY STATUS description It is the first status level the inverter displays when it is powered up and to which it always DISPLAY STATUS goes back by repeatedly pressing ESCAPE key during setup operations.
Page 32: Table Of Contents
PAGE Chapter 10 PARAMETERS AND VISUALISATIONS Via Ugo Foscolo, 20 32 / 120 36030 - CALDOGNO - VICENZA - ITALY BASIC DATA MENU description BASIC DATA It includes the first group of parameters to be set after pressing PROGRAM key. BASIC DATA menu has 2 important functions: In DEFAULT configuration, it includes the small group of basic parameters that enables the user to install the inverter in the shortest time, without scrolling all menus.
Page 33 PAGE Chapter 10 PARAMETERS AND VISUALISATIONS Via Ugo Foscolo, 20 33 / 120 36030 - CALDOGNO - VICENZA - ITALY BASIC DATA menu in OPERATOR configuration When the keyboard is remoted to be used as manual setup terminal, it is useful to use the OPERATOR function, to customize BASIC DATA menu thanks to a parameter selection performed by the operator.
Page 34: Line Voltage
PAGE Chapter 10 PARAMETERS AND VISUALISATIONS Via Ugo Foscolo, 20 34 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 1.1. INV. MOTOR DATA INV / MOTOR DATA Group of parameters including the plate data of the inverter and of the motor connected to 1.1.
Page 35: Rampa Accel.time
PAGE PARAMETERS AND VISUALISATIONS Chapter 10 Via Ugo Foscolo, 20 35 / 120 36030 - CALDOGNO - VICENZA - ITALY SW1 access As an alternative to external resistor between terminals 2 and 9, we can REMOVE CAP close the microswitch N. 4 of SW1 on the internal card. To access SW1, switch off the inverter and wait at least 5 min (for the capacitors to discharge high voltage) and: - for the inverters from / 3 to / F, open the top cover.
Page 36 PAGE PARAMETERS AND VISUALISATIONS Chapter 10 Via Ugo Foscolo, 20 36 / 120 36030 - CALDOGNO - VICENZA - ITALY Enable the facility of automatically selecting the ramp change on the set speed according to 2 FUNC. CHANGE RAMP 1.2.5 programmable speed thresholds.
Page 37: Min Motor Speed
PAGE Chapter 10 PARAMETERS AND VISUALISATIONS Via Ugo Foscolo, 20 37 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 1.3. SPEED LIMIT SPEED LIMIT Group of parameters with setup of the motor speed basic limits. 1.3. MAX MOTOR SPEED Max.
Page 38 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 38 / 120 36030 - CALDOGNO - VICENZA - ITALY V/F TYPE Selects 3 Voltage/Frequency features in V/F scalar control. 1.5.3 V/F_1 Setup range V/F_1, V/F_2, V/F_3 according to the features shown in the diagrams below: Vnom Vnom Vnom...
Page 39 PAGE PARAMETERS AND VISUALIZATIONS Chapter 10 Via Ugo Foscolo, 20 39 / 120 36030 - CALDOGNO - VICENZA - ITALY OVERLOAD FUNC Group of parameters which regulate the motor current SLOW limitation function in scalar V/ 1.5.9 (overload control). For details see also cap.15 "SLOW MOTOR CURRENT LIMITATION") ENABLE OVERLOAD Par.
Page 40 PAGE PARAMETERS AND VISUALIZATIONS Chapter 10 Via Ugo Foscolo, 20 40 / 120 36030 - CALDOGNO - VICENZA - ITALY HIGH TORQUE FUNC Group of parameters which regulate HIGH TORQUE function (AUTOMATIC BOOST) 1.5.10 that increases starting torque in V/F SCALAR control. PERC UP V/F Par.1.5.10.1.
Page 41 PAGE PARAMETERS AND VISUALIZATIONS Chapter 10 Via Ugo Foscolo, 20 41 / 120 36030 - CALDOGNO - VICENZA - ITALY CURRENT LIMIT Group of parameters which regulate the quick current limitation function in SCALAR control, 1.5.11 both in Acceleration Ramp and in steady state. MOD I LIM RAMP Par.1.5.11.1 selects the current limitation function mode during the acceleration ramp.
Page 42 PAGE PARAMETERS AND VISUALIZATIONS Chapter 10 Via Ugo Foscolo, 20 42 / 120 36030 - CALDOGNO - VICENZA - ITALY Par.1.5.11.8 PI regulator proportional gain for BOOST voltage limitation function, in KP Imax BOOST ACCELERATION and in steady state functioning, when Imax is passed. Setup range: from 0.
Page 43 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 43 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 1.6. VECTOR ENCODER ENCODER VECTOR Group of parameters regulating the vector control functioning. E1 ENCODER LINES ENCODER 1 pulse per revolution number. 1.6.1 2000.
Page 44 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 44 / 120 36030 - CALDOGNO - VICENZA - ITALY BRUSHLESS Not enabled group of parameters 1.6.9 FT DERIVATIVE Cut frequency for Derivative Action (KD) in speed control. 1.6.10 150.Hz Setup range: from 1.Hz to 1000.Hz KD GAIN Motor speed regulator KD Derivative Gain in speed control.
Page 45 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 45 / 120 36030 - CALDOGNO - VICENZA - ITALY 1.7. PARAM ESTIMATION Menu parameters description PARAM ESTIMATION Group of parameters that govern the operation of the estimator of the rotor constant in 1.7.
Page 46 PAGE Via Ugo Foscolo, 20 46 / 120 36030 - CALDOGNO - VICENZA - ITALY 1.8. POWER LOSS CNTR Menu parameters description POWER LOSS CNTR Group of parameters regulating the inverter functioning in case of main line voltage dips. 1.8. ENABLE LOSS CNTR Enables or not the motor speed control in case of main line voltage dips.
Page 47 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 47 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 1.9. I1 FUNCTION Group of parameters regulating the RUN control by I1 digital input or by its related flag I1 FUNCTION command in serial mode.
Page 48 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 48 / 120 36030 - CALDOGNO - VICENZA - ITALY Par. 1.9.6.2 Assign the RUN control command as by I1 but with the reference speed set sign IN RUN - SPEED REMOTE inverted.
Page 49 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 49 / 120 36030 - CALDOGNO - VICENZA - ITALY Par.1.9.6.11 parameter to setup fault 10 in case of anomalies on the reading of the encoder used SPEED FAULT ENC. 20.rpm for speed feedback (enabled only in vector control).
Page 50 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 50 / 120 36030 - CALDOGNO - VICENZA - ITALY RAMP TORQUE Torque set acceleration and deceleration ramp. 1.10.4 1.0s Setup range: from 0.1s to 300.0s Caution ! By par.1.10.2 TORQUE SOURCE= REMORE, at rate activation, no torque ramp is performed. Assignes the torque limitation command in rightwards rotation IN DX ENABLE LIM 1.10.5...
Page 51 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 51 / 120 36030 - CALDOGNO - VICENZA - ITALY SAVE SET MANUAL Enables or not saving in eeprom, at RUN stop (LI1 OFF) and when powering off, of the manual 1.10.13 torque set by par.1.10.14 SET MAN..%) Setup range: NO, YES...
Page 52 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 52 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 1.11. CURRENT CONTROL CURRENT CONTROL Group of parameters controlling the current absorbed by the motor. 1.11. CURRENT THRESHOL Motor current threshold on the value displayed in var.2.1.4 MOTOR CURRENT.
Page 53 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 53 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 1.13. BRAKE UNIT BRAKE UNIT Group of parameters regulating the brake unit functioning for the dissipation of the energy 1.13.
Page 54 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 54 / 120 36030 - CALDOGNO - VICENZA - ITALY 1° FAULT fault resettable by restarting 1.15.4 Setup range: from 1 to 100 (see Chapter 17 FAULT INVERTER for faults list). 2°...
Page 55 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 55 / 120 36030 - CALDOGNO - VICENZA - ITALY Groups and menu description 2. DISPLAY VARIABLE Menu 2.DISPLAY VARIABLE includes the menus of all basic functions display variables of both the inverter and the SPEED application DISPLAY VARIABLE GENERAL VARIABLE...
Page 56 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 56 / 120 36030 - CALDOGNO - VICENZA - ITALY I x COS (Ø) Motor absorbed current multiplied to the cosine of voltage/current phase angle. 2.1.11 0.0A Display range: from 0.0A to 3000.0A Motor speed slip in scalar control, when compensation is enabled by par.1.5.17 SLIP COMP MOTOR SLIP V/F 2.1.12...
Page 57 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 57 / 120 36030 - CALDOGNO - VICENZA - ITALY DIG. INPUT I9 . 14 Binary visualisation of the digital inputs from I9 to I14 status 2.1.21 00100100. Display range: from 0 to 63 BINARY. The inputs state corresponds to that of each bit: 1= input ON, 0= input OFF.
Page 58 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 58 / 120 36030 - CALDOGNO - VICENZA - ITALY ACTIVE VAR AO3 Signal display in % on AO3 analog output 2.1.35 100.00% Display range: from -100.00% to +100.00% (max. values, exceeding which the input gets saturated. COUNT AUTORESTAR Autorestart counter for the automatic autorestart function.
Page 59 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 59 / 120 36030 - CALDOGNO - VICENZA - ITALY 80.% Var.2.1.47. Includes the torque set and the motor torque display in case of manual setup by TORQUE 40.% the keyboard (par.1.10.2 TORQUE SOURCE= OPERATOR). SET= torque set display in % on the nominal motor torque set by par.1.10.14 SET MAN..% TORQUE= displays the motor torque in % on the nominal torque.
Page 60 PAGE Via Ugo Foscolo, 20 60 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 2.2 DEFAULT DISPLAY DEFAULT DISPLAY It includes those parameters enabling to select the DISPLAY STATUS variables (max. 10 2.2. visualisations). DEFAULT DIS1 It selects the order nr of the variable to be included as 1 visualisation.
Page 61 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 61 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 2.3. FAULT HISTORY FAULT HISTORY It includes the last 10 faults display. 2.3. FAULT 1 It displays the nr of the 1 fault (the last one).
Page 62 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 62 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 2.4. SETUP OPERATOR SETUP OPERATOR It includes those parameters enabling to select OPERATOR-type options, to be activated into 2.4.
Page 63 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 63 / 120 36030 - CALDOGNO - VICENZA - ITALY Groups and menu description 3.1 SPEED Menu 3.1 SPEED includes the parameters of those menus setting the basic application functioning: MOTOR SPEED CONTROL.
Page 64 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 64 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 3.1.2 SPEED MAX SPEED MAX It includes those parameters enabling the binary selection of 3 motor max. speed limits, in 3.1.2.
Page 65 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 65 / 120 36030 - CALDOGNO - VICENZA - ITALY SPEED THRESHOLD2 Par.3.1.3.4. N.2 threshold on the motor speed displayed in var.2.1.2 MOTOR SPEED 1500.rpm Setup range: from 0.rpm to 30000.rpm THRESHOLD2 DELAY Par.3.1.3.5.
Page 66 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 66 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 3.1.5 MOTOPOTENTIOM It includes the parameters which determine the speed reference functioning by MOTOPOTENTIOM. 3.1.5. motopotentiometer-type command, which are ON if par.3.1.1 SPEED SOURCE = MOTOPOT Par.3.1.5.1.
Page 67 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 67 / 120 36030 - CALDOGNO - VICENZA - ITALY SET SPEED 6 Par. 3.1.6.6. Setup of fixed speed N.6. -1500.rpm Setup range: from -30000.rpm to 30000.rpm SET SPEED 7 Par.
Page 68 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 68 / 120 36030 - CALDOGNO - VICENZA - ITALY Par.3.1.7.4. Assignes a command for the binary selection of acceleration ramps from N.1 to N.3. IN1 ACC Setup range: REMOTE, I2, I3, I4, I5, I6, I7, I8, I9, I10, I11, I12, I13, I14, ENABLE. REMOTE= Command OFF and no digital input assigned.
Page 69 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 69 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 3.1.9. MANUAL OPERATOR MANUAL OPERATOR It contains the parameters enabling the speed manual setup by the keyboard in OPERATOR 3.1.9.
Page 70 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 70 / 120 36030 - CALDOGNO - VICENZA - ITALY Groups and menu description 4. SET UP IN/OUT The menu 4. SET UP IN/OUT includes the adaptation parameter menus of all digital and analog inputs/outputs. See paragraph “Function assignation to INPUT/OUTPUT resources”...
Page 71 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 71 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 4.2. DIGITAL OUTPUT DIGITAL OUTPUT It includes the parameters enabling digital outputs inversion. 4.2. INVERT O1 Enables or not the O1 digital inputs inversion. 4.2.1 Setup range NO, YES.
Page 72 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 72 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 4.3.1. ANALOG INPUT AI1 ANALOG INPUT AI1 It includes those parameters adapting AI1 analog input signal. 4.3.1. SCALE Par.
Page 73 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 73 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 4.3.4. ANALOG INPUT AI4 ANALOG INPUT AI4 It includes those parameters adapting AI4 analog input signal. 4.3.4. SCALE Par.
Page 74 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 74 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 4.3.7. ANALOG INPUT AI7 ANALOG INPUT AI7 It includes those parameters adapting AI7 analog input signal. 4.3.7. SCALE Par.
Page 75 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 75 / 120 36030 - CALDOGNO - VICENZA - ITALY Groups and menu description 4.4. ANALOG OUTPUT Menu 4.4. ANALOG OUTPUT includes the parameter menus adapting analog outputs signal and programming their function.
Page 76 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 76 / 120 36030 - CALDOGNO - VICENZA - ITALY Variable N.11. Active STRECH on the material during the winding / unwinding. STRETCH % 100.00% (visible only in the inverter C400W series with WINDER application) Display range: from 0.00% to +100.00%.
Page 77 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 77 / 120 36030 - CALDOGNO - VICENZA - ITALY 4.4.4. ANALOG OUTP. AO2 Menu parameters description ANALOG OUTP. AO2 It includes those parameters adapting the AO2 analog output signal and determining its 4.4.4.
Page 78 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 78 / 120 36030 - CALDOGNO - VICENZA - ITALY Groups and menu description 5. SERIAL COMUNICAT Menu 5. SERIAL COMUNICAT includes those parameters menus setting the serial communication for the different field busses.See enclosure: Instruction manual INVERTER SERIES 400 SERIAL TRANSMISSION, for a complete description of the serial communication SERIAL COMUNICAT...
Page 79 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 79 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu parameters description 5.3 ANYBUS CONFIG It contains parameters useful for the serial communication functioning through the ANYBUS CONFIG ANYBUS module installed in the optional expansion card. 5.3.
Page 80 PAGE Via Ugo Foscolo, 20 80 / 120 36030 - CALDOGNO - VICENZA - ITALY ETHERNET CONFIG It contains parameter for configuration of the ANYBUS module in ETHERNET serial 5.3.3 communication Enable / Disable the use of DHCP server, for automatic address IP acquisition. DHCP Option 5.3.3.1 Setup range: NO, YES.
Page 81 PAGE Via Ugo Foscolo, 20 81 / 120 36030 - CALDOGNO - VICENZA - ITALY Menu 100. parameters description DISPLAY STATUS 100. PARAMETERS PRESS ESCAPE KET FOR 5S Caution ! In menu 100. some parameters concerning the inverter basic functions are included, such as: Motor control type, applications, keyboard setup, parameters copy and transfer.
Page 82 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 82 / 120 36030 - CALDOGNO - VICENZA - ITALY APPLICATION Application selection. SPEED 100.5 Setup range: SPEED, AXIS, REGUL, GEN_AFE, COSTUM1, WINDER. SPEED= basic application: MOTOR SPEED CONTROL. It enables all 3.1 SPEED menù setups. AXIS= application: AXIS CONTROL (ELECTRIC AXIS, POSITIONER).
Page 83 PAGE Chapter 10 PARAMETERS AND VISUALIZATIONS Via Ugo Foscolo, 20 83 / 120 36030 - CALDOGNO - VICENZA - ITALY TYPE RESTORE It choses the restore type in JOB BUFFER. FULL 100.6.7 Setup range: FULL, QUICK. FULL= COMPLETE restore of all parameters in the selected memory area (SETUP1 or SETUP2). Post time: about 20s. QUICK= Partial restore of the parameters in the selected memory area (SETUP1 or SETUP2).
Page 84 PAGE Chapter 11 PARAMETERS TRANSFER Via Ugo Foscolo, 20 84 / 120 36030 - CALDOGNO - VICENZA - ITALY Stucture of the internal EEPROM MEMORY of parameters The inverter eeprom memory is divided into 4 areas, each including copy of all the inverter parameters, the standard ones included, as shown in the diagram below: EEPROM MEMORY WORKING MEMORY DEFAULT MEMORY...
Page 85 PAGE Chapter 11 PARAMETERS TRANSFER Via Ugo Foscolo, 20 85 / 120 36030 - CALDOGNO - VICENZA - ITALY Restoring, by the keyboard, of SETUP_1 memory into WORKING SETUP_1 MEMORY WORKING MEMORY memory PROCEDURE: Enter 100. parameters. Set par.100.6.1 RESTORE SETUP= SETUP 1. To enable restoring, enter par.100.6.2 ENABLE RESTORE, select YES and confirm by E key.
Page 86 COMPLETE PARAMETERS LIST WITH PAGE Chapter 12 Via Ugo Foscolo, 20 STANDARD SETUPS AND DISPLAYS 86 / 120 36030 - CALDOGNO - VICENZA - ITALY * To store parameter in eeprom sum 10000 at the MODBUS address. *1) Depends on size Manual Code: MANU.400S.GB Rev.30 - 06/11/2020...
Page 87 COMPLETE PARAMETERS LIST WITH PAGE Chapter 12 Via Ugo Foscolo, 20 STANDARD SETUPS AND DISPLAYS 87 / 120 36030 - CALDOGNO - VICENZA - ITALY * To store parameter in eeprom sum 10000 at the MODBUS address. *1) Depends on size Manual Code: MANU.400S.GB Rev.30 - 06/11/2020...
Page 88 COMPLETE PARAMETERS LIST WITH PAGE Chapter 12 Via Ugo Foscolo, 20 STANDARD SETUPS AND DISPLAYS 88 / 120 36030 - CALDOGNO - VICENZA - ITALY * To store parameter in eeprom sum 10000 at the MODBUS address. OP * ° °...
Page 89 COMPLETE PARAMETERS LIST WITH PAGE Chapter 12 Via Ugo Foscolo, 20 STANDARD SETUPS AND DISPLAYS 89 / 120 36030 - CALDOGNO - VICENZA - ITALY This manual is updated to the inverter C400 firmware version: 501XX.XX * To store parameter in eeprom sum 10000 at the MODBUS address. Depends on application Manual Code: MANU.400S.GB...
Page 90 COMPLETE PARAMETERS LIST WITH PAGE Chapter 12 Via Ugo Foscolo, 20 90 / 120 STANDARD SETUPS AND DISPLAYS 36030 - CALDOGNO - VICENZA - ITALY * To store parameter in eeprom sum 10000 at the MODBUS address. OP * OP * OPERATOR-type setup importable in the menù...
Page 91 COMPLETE PARAMETERS LIST WITH PAGE Chapter 12 Via Ugo Foscolo, 20 STANDARD SETUPS AND DISPLAYS 91 / 120 36030 - CALDOGNO - VICENZA - ITALY * To store parameter in eeprom sum 10000 at the MODBUS address. Manual Code: MANU.400S.GB Rev.30 - 06/11/2020...
Page 92 COMPLETE PARAMETERS LIST WITH PAGE Chapter 12 Via Ugo Foscolo, 20 STANDARD SETUPS AND DISPLAYS 92 / 120 36030 - CALDOGNO - VICENZA - ITALY * To store parameter in eeprom sum 10000 at the MODBUS address. > > > >...
Page 93 I/O RESOURCES ASSIGNATION PAGE Chapter 13 Via Ugo Foscolo, 20 93 / 120 PARAMETERS SUMMARY TABLES 36030 - CALDOGNO - VICENZA - ITALY These tables are uselful when new functions of the inverter are assigned to the inverter INPUT/OUTPUT resources and it is necessary to verify that the same hasnt been previousely programmed for another function.
Page 94 SCALAR/VECTORIALCOMMON PAGE Chapter 14 Via Ugo Foscolo, 20 94 / 120 FUNCTIONS 36030 - CALDOGNO - VICENZA - ITALY HOW TO CUSTOMIZE THE KEYBOARD DISPLAYS At inverter start, DISPLAY STATUS is displayed, concerning one of the 10 default variables drawn from 2.1 DISPLAY VARIABLE menu.
Page 95 PAGE Chapter 14 SCALAR/VECTOR COMMON FUNCTIONS Via Ugo Foscolo, 20 95 / 120 36030 - CALDOGNO - VICENZA - ITALY Motor manual rotation test by the keyboard Motor rotation commands by the keyboard are possible only at active RUN (I1 ON). In standard setup, the test can be performed directly by BASIC DATA menu and in any case by 1.4 TEST MANUAL menu.
Page 96 PAGE Chapter 14 SCALAR/VECTOR COMMON FUNCTIONS Via Ugo Foscolo, 20 96 / 120 36030 - CALDOGNO - VICENZA - ITALY Max. speed limits selection by digital inputs By binary combination of 2 digital inputs to be enabled, 3 max. speed limits can be selected. If no selection is performed, the basic limit set in par.1.3.1 MAX MOTOR SPEED remains enabled.
Page 97 PAGE Chapter 14 SCALAR/VECTOR COMMON FUNCTIONS Via Ugo Foscolo, 20 97 / 120 36030 - CALDOGNO - VICENZA - ITALY Speed JUMP Function With this function on, you can avoid resonances on the mechanical transmission which are caused by certain motor speeds. It consent to skip two different speed sets, which are stored in Par.1.5.12.1 JUMP SET1 and Par.1.5.12.2.
Page 98 PAGE SCALAR/VECTOR COMMON FUNCTIONS Chapter 14 Via Ugo Foscolo, 20 98 / 120 36030 - CALDOGNO - VICENZA - ITALY EXAMPLE FOR LIFTING COMMAND BY MECHANICAL BRAKE IN VECTOR MODE For this example, set the following parameters: 1.9.1 I1 SPEED STOP= YES 100.1 MOT CONTROL TYPE= VECT_ENC (vector function) 1.9.2 I1 RESET FAULT= YES 1.3.1 MAX MOTOR SPEED= 1900rpm (absolute max.
Page 99 PAGE Chapter 15 SCALAR CONTROL FUNCTIONS Via Ugo Foscolo, 20 99 / 120 36030 - CALDOGNO - VICENZA - ITALY V/F FEATURE According to the motor load type, it is possible to select 3 V/F features by par. 1.5.3 V/F TYPE. Vnom Vnom Vnom...
Page 100 4 poles and inverter PWM frequency 2KHz; the rest fo parameters which influence this function and don't depend on the motor size, are properly set as defaults by Rowan Elettronica staff for best performances.
Page 101 PAGE Chapter 15 SCALAR CONTROL FUNCTIONS Via Ugo Foscolo, 20 101 / 120 36030 - CALDOGNO - VICENZA - ITALY Motor max current limitation and BOOST voltage functions In scalar control the following current limitation functions can operate together: Slow Motor Current Limitation (Overload slow control) This function enables to limit, in a slow way, the motor absorbtion at a max.
Page 102 PAGE Chapter 16 VECTOR CONTROL FUNCTION Via Ugo Foscolo, 20 102 / 120 36030 - CALDOGNO - VICENZA - ITALY Selection of two vector motors controlled by the same drive Plugging chart example: MOTOR 1 MOTOR 2 ENCODER ENCODER CONNECTOR CONNECTOR RELAY POWER SUPPLY MOT2...
Page 103 PAGE Chapter 16 VECTOR CONTROL FUNCTION Via Ugo Foscolo, 20 103 / 120 36030 - CALDOGNO - VICENZA - ITALY Caution ! Follow the procedure below to enable the selection function (RUN command OFF): When new functions are assigned to the inverter I/O resources, it is necessary to check that they havent been previousely programmed for a different function (see Chapter 13 SUMMARY TABLES FOR I/O RESOURCES ASSIGNATION PARAMETERS) In this case, we can see that I4, O1, O2 have already been assigned default functions, so the following parameters must...
Page 104 AD ALTRI EVENTUALI REGOLAZIONE INVERTER SLAVE To more detailed instructions contact the Rowan Elettronica technical VELOCITA' COMUNE office. For a complete description of torque control related setups, see paragraph 1.10. TORQUE CONTROL menu parameters description in Chapter 10 PARAMETERS AND DISPLAYS.
Page 105 Chapt. 19 G SERIES ROWAN MOTORS, on table "MOTOR / INVERTER PAIRING OFF". In this case set those motor parameters the most near to the sum of the two motors power connected in parallel. If necessary contact the ROWAN ELETTRONICA technical dept. Manual Code: MANU.400S.GB...
Page 106 PAGE Chapter 17 INVERTER FAULTS AND ALARMS Via Ugo Foscolo, 20 106 / 120 36030 - CALDOGNO - VICENZA - ITALY Fault description and fault cause check The inverter fault is indicated by the powering up of the FAULT fixed light on the keyboard and the powering off of the RUN light.
Page 107 PAGE Chapter 17 INVERTER FAULTS AND ALARMS Via Ugo Foscolo, 20 107 / 120 36030 - CALDOGNO - VICENZA - ITALY FAULT LIST LAST FAULT MAX PEAK CURRENT 2.1.16 DESCRIPTION: The maximum board cut-out output current at U V W has been reached. The cut-out current is indicated in the "SUMMARY TABLE OF POWER ELECTRICAL FEATURES FOR INVERTERS SERIES 400 "...
Page 108 PAGE Chapter 17 INVERTER FAULTS AND ALARMS Via Ugo Foscolo, 20 108 / 120 36030 - CALDOGNO - VICENZA - ITALY LAST FAULT FAULT ENCODER 2.1.16 DESCRIPTION: Fault tripped in the vector control and only with the mechanical brake management enabled by par.1.9.6.1 ENABLE MEC.BRAKE =YES.
Page 109 FIRMWARE ERROR 2.1.16 DESCRIPTION: The inverter has been programmed with an incompatible firmware. POSSIBLE CAUSES: See description POSSIBLE REMEDIES: Contact the Rowan Elettronica Technical Office. LAST FAULT CAN C401 ERROR 2.1.16 DESCRIPTION: Internal communication error in the inverter boards. POSSIBLE CAUSES:...
Page 110 Problems with the RS485 serial communications. No communications have been transmitted for longer than the time set at par.5.2.7 INACTIVITY TIME. POSSIBLE CAUSES: - Serial connection at terminals 50 -51 is down POSSIBLE REMEDIES: Check the connection - Contact the Rowan Elettronica Technical Office. LAST FAULT "STATIC" AUTOTUNING PROCEDURE FAILED 2.1.16...
Page 111 POSSIBLE CAUSES: - See description by numerical code. POSSIBLE REMEDIES - Contact the Rowan Elettronica technical dept.. Alarm status description When the FAULT light on the keyboard flashes the inverter is communicating an alert condition, this may not cause an immediate shutdown.
Page 112 PAGE Chapter 18 DRIVES CODING Via Ugo Foscolo, 20 112 / 120 36030 - CALDOGNO - VICENZA - ITALY ORDER CODE FOR INVERTERS C400 Code STO FUNCTION S = WITH STO FUNCTION RELEASE ACTIVE APPLICATIONS (to be identified on N = WITHOUT STO FUNCTION HARDWARE the inverter by the nr on the right of the full stop, in var.2.1.38 FIRMWARE VERSION)
Page 113 400 series. Software for eeprom key managing On request, Rowan Elettronica provides the "Rowan Key Manager"; this software allows, through your PC, to elaborate the inverter parameters in eeprom key cod. C411S. Through "Rowan Key Manager" it is allowed to: >...
Page 114 . . . * The current production (2013) of Rowan Elettronica vector motors, is made up of the 1st and 2nd SERIES: - The vector motors of the 1st SERIES are identified by the technical characteristics described on a single label.
Page 115 0 . 5 * The current production (2013) of Rowan Elettronica vector motors, is made up of the 1st and 2nd SERIES: - The vector motors of the 1st SERIES are identified by the technical characteristics described on a single label.
Page 116 . 6 . * The current production (2013) of Rowan Elettronica vector motors, is made up of the 1st and 2nd SERIES: - The vector motors of the 1st SERIES are identified by the technical characteristics described on a single label.
Page 117 . 6 . * The current production (2013) of Rowan Elettronica vector motors, is made up of the 1st and 2nd SERIES: - The vector motors of the 1st SERIES are identified by the technical characteristics described on a single label.
Page 118 Setting parameter for PAGE Chapter 20 Via Ugo Foscolo, 20 Rowan Vectorial motors 118 / 120 36030 - CALDOGNO - VICENZA - ITALY Inverter setup parameters for vector motors 2 POLES, 3000 rpm, STAR connection ..
Page 119 Setting parameter for PAGE Chapter 20 Via Ugo Foscolo, 20 Rowan Vectorial motors 119 / 120 36030 - CALDOGNO - VICENZA - ITALY Inverter setup parameters for vector motors 2 POLES, 5000 rpm, DELTA connection ..
Page 120 Connection for PAGE Chapter 21 Via Ugo Foscolo, 20 120 / 120 Rowan Vectorial motors 36030 - CALDOGNO - VICENZA - ITALY MEC 63 al 80L motors connection GROUND S.T. THERMAL 230Vac CUTOUT COOLING FAN encoder cable +5÷30 shielding brown green black orange yellow /blue...
Page 121 For the power characteristics, refer to the "CATALOGUE ROWAN G SERIES MOTORS". The brake operates at 24 VDC direct voltage with following duty-cycle: 5 minutes in excited condition and 5 minutes rest. For optimizing the BRAKE managing, Rowan Elettronica proposes the C321S card connected a follows: C321S...
Page 122 PAGE Chapter 22 AUTOTUNING Via Ugo Foscolo, 20 122 / 120 36030 - CALDOGNO - VICENZA - ITALY Instruction for the correct autotuning procedure C400 Inverter autotuning function From the firmware 499.0x.00 version is available in the C400 inverter a procedure of auto-setting to control the asynchronous motors.
Page 123 PAGE Via Ugo Foscolo, 20 123 / 120 36030 - CALDOGNO - VICENZA - ITALY Manual Code: MANU.400S.GB Rev.30 - 06/11/2020...
Page 124 The POSITIONER function available for the C400A series has the specific manual MANU.400A. You can DOWNLOAD it from www.rowan.it To get more detailed characteristics of the Rowan vectorial motors, you can download the catalog in the download area from our website www.rowan.it Motors, drives, accessories and services for automations Via Ugo Foscolo, 20 - CALDOGNO - VICENZA - ITALIA Tel.: 0444 - 905566...

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