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Page 2 MRU GmbH SWG 100 User Manual Page 2 of 137...
Page 3: Table Of Contents
MRU GmbH SWG 100 User Manual Content General Information ......................6 1.1. Weather and environmental conditions ..............6 1.2. Installation instructions ....................6 1.3. General important instructions for the plant operator ..........6 1.4. Important information about the user’s operation manual .......... 7 1.5.
Page 4 MRU GmbH SWG 100 User Manual ..................85 10.1. Preparing and information about the maintenance ..........85 10.2. Regular maintenance work by the operator ............. 85 10.3. Position and overview of the service-parts............... 86 10.4. Troubleshooting ....................... 93 ....................94 11.1.
Page 5 MRU GmbH SWG 100 User Manual Inspect Shipment for Damage MRU GmbH Fuchshalde 8 + 12 74172 Neckarsulm / Obereisesheim GERMANY Fon (+49) 71 32 99 62 0 (Reception) Fon (+49) 71 32 99 62 61 (Service) Fax (+49) 71 32 99 62 20 Email: info@mru.de...
Page 6: General Information
MRU GmbH SWG 100 User Manual 1. General Information 1.1. Weather and environmental conditions Page 6 of 137...
Page 7: Important Information About The User's Operation Manual
MRU GmbH SWG 100 User Manual Toxicity danger of sample gas Page 7 of 137...
Page 8 MRU GmbH SWG 100 User Manual Page 8 of 137...
Page 9: Packing
MRU GmbH SWG 100 User Manual • • Page 9 of 137...
Page 10 MRU GmbH SWG 100 User Manual • • • • • Page 10 of 137...
Page 11: Analyzer Description
MRU GmbH SWG 100 User Manual 2. Analyzer Description • • • • Table information: See below Page 11 of 137...
Page 12: Possible Applications And Analyzer Options
MRU GmbH SWG 100 User Manual • • • • Page 12 of 137...
Page 13 MRU GmbH SWG 100 User Manual Page 13 of 137...
Page 14: Special Functions Of The Analyzer
MRU GmbH SWG 100 User Manual • • • • Page 14 of 137...
Page 15: Physical Characteristic Of The Gas Analyzer
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Page 16 MRU GmbH SWG 100 User Manual Bottom view Page 16 of 137...
Page 17: Scope Of Supply And Delivery
MRU GmbH SWG 100 User Manual 3. Scope of supply and delivery Page 17 of 137...
Page 18: Sd-Card Content
MRU GmbH SWG 100 User Manual SD-card content • • • • • Page 18 of 137...
Page 19: Installation Manual
MRU GmbH SWG 100 User Manual 5. Installation manual • • Page 19 of 137...
Page 20: Installation Of The Analyzer
MRU GmbH SWG 100 User Manual • • • Page 20 of 137...
Page 21 MRU GmbH SWG 100 User Manual Calibration gas inlet Zero gas inlet Condensate outlet Page 21 of 137...
Page 22: Connection Of Main Power Supply
MRU GmbH SWG 100 User Manual • • • • • Pre-fuse 100-230 Vac/ 47-60 Hz/ 300W Page 22 of 137...
Page 23: I/O Modules: Installation And Setting
MRU GmbH SWG 100 User Manual • • • • • • • In +/- 30V In 20mA Out 1 Out 2 Out 3 Out 4 Out 1 Out 2 Cable gland (M16): Signal cable For cables with for I/O modul Ø...
Page 24 MRU GmbH SWG 100 User Manual Page 24 of 137...
Page 25: Operation Of The Analyzer (Hmi)
MRU GmbH SWG 100 User Manual 6. Operation of the analyzer (HMI) → → Page 25 from 137...
Page 26: Check Country And Language
MRU GmbH SWG 100 User Manual • • • • • • • • • Page 26 of 137...
Page 27: Configuration Of The Alarm Relays
MRU GmbH SWG 100 User Manual Connection of the alarm relay: Potential-free Max. 24VDC/VAC, 1 A (max.) Page 27 of 137...
Page 28 MRU GmbH SWG 100 User Manual Page 28 of 137...
Page 29: Configuration Of The Modbus
MRU GmbH SWG 100 User Manual Page 29 of 137...
Page 30 MRU GmbH SWG 100 User Manual • • • • • Page 30 of 137...
Page 31: Binding To A Process Control System: I/O Modules
MRU GmbH SWG 100 User Manual 8 Binding to a process control system: I/O modules • • • • • • • Signal cable for I/O modul Cable gland (M16): For cables with Ø 3,5-10 mm. Page 31 of 137...
Page 32: Pin Assignment
MRU GmbH SWG 100 User Manual Page 32 of 137...
Page 33 MRU GmbH SWG 100 User Manual max. Load max. external Internal load Double Description Abbrevation (for Voltage (in inputs) occupancy outputs) AO1+ max. 500R AO1- max. 500R AO2+ max. 500R AO2- max. 500R AO3+ max. 500R AO3- max. 500R AO4+ max.
Page 34: Analog Outputs 4-20 Ma
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Page 35 MRU GmbH SWG 100 User Manual • Extras/Analog output configuration • Page 35 of 137...
Page 36 MRU GmbH SWG 100 User Manual • • • • Page 36 of 137...
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Page 38 MRU GmbH SWG 100 User Manual EXTRAS/ CONFIGURATE ANALOG OUTPUTS Page 38 of 137...
Page 39 MRU GmbH SWG 100 User Manual • Page 39 of 137...
Page 40: Alarm Outputs
MRU GmbH SWG 100 User Manual Page 40 of 137...
Page 41 MRU GmbH SWG 100 User Manual • tion Extras/Analog output configura • Page 41 of 137...
Page 42 MRU GmbH SWG 100 User Manual • • • • Page 42 of 137...
Page 43 MRU GmbH SWG 100 User Manual • • • EXTRAS/ ALARM OUTPUT CONFIGURATION Page 43 of 137...
Page 44 MRU GmbH SWG 100 User Manual • Page 44 of 137...
Page 45: Analog Inputs (4-20 Ma)
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Page 47 MRU GmbH SWG 100 User Manual • XTRAS UX INPUT CONFIGURATION • • • • • • • • • • • • Page 47 of 137...
Page 48 MRU GmbH SWG 100 User Manual • • • Page 48 of 137...
Page 49 MRU GmbH SWG 100 User Manual • • ▪ ▪ Page 49 of 137...
Page 50: Configuration Of The External Control (Option: Io Module)
MRU GmbH SWG 100 User Manual • • • • • -> E XTRAS ENERAL SETTINGS XTERNAL CONTROL Page 50 of 137...
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Page 54 MRU GmbH SWG 100 User Manual XTRAS ENERAL SETTINGS Arrow-Symbol: Shows the activation of the external control. XTRA ENERAL SETTINGS Page 54 of 137...
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Page 56: Mounting And Installation Of The Gas Cylinders For The Auto Calibration Function
MRU GmbH SWG 100 User Manual • • Cal inlet port (scope of supply) : 500mbar Primary pressure Page 56 of 137...
Page 57 MRU GmbH SWG 100 User Manual Arrow keys left/ right: With these keys the gas composition can be set. Arrow keys up/ down: Single positions for the different gas compositions can be selected. Page 57 of 137...
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Page 59: Cycle Configuration
MRU GmbH SWG 100 User Manual Screenshot shows default setting, when the will be started the first „M .” EASUREMENT CYCLE CONFIG time. • • • • • • • • • • • Page 59 of 137...
Page 60 MRU GmbH SWG 100 User Manual The two auto-configurations, which can be selected. Screenshot shows how a phase can be deleted. In this example the last phase “Measurement SP3” is deleted. Page 60 of 137...
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Page 62 MRU GmbH SWG 100 User Manual • • • • Page 62 of 137...
Page 63 MRU GmbH SWG 100 User Manual F1/F3 F1/F3 F1/F3 Page 63 of 137...
Page 64 MRU GmbH SWG 100 User Manual F1/F3 F1/F3 F1/F3 F1/F3 Page 64 of 137...
Page 65: Administrator Pin Code
MRU GmbH SWG 100 User Manual Page 65 of 137...
Page 66: General Process Of The Measurement Cycle
MRU GmbH SWG 100 User Manual • • • START Self test (see in this chapter) Selftest Self test Self test ok? Main menu measurement (see in this chapter) Main menu measurement Main menu measurement F2: Storage F3: Extras Page 66 of 137...
Page 67 MRU GmbH SWG 100 User Manual • • • • • Page 67 of 137...
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Page 69: Data Storage Menu
MRU GmbH SWG 100 User Manual Data storage menu Main menu Storage menu F1/F2/F3 View graph View text Export >> SD Page 69 of 137...
Page 70 MRU GmbH SWG 100 User Manual • • • Page 70 of 137...
Page 71 MRU GmbH SWG 100 User Manual • • • Page 71 of 137...
Page 72 MRU GmbH SWG 100 User Manual • • Page 72 of 137...
Page 73: Extra Menu: Overview
MRU GmbH SWG 100 User Manual General settings Measurement configuration Measurement cycle config. Analog output configuration Alarm output configuration Adjustment menu Default settings Content SD card Even viewer Device info General settings Extra/General settings General settings F1/F3 F3:Modbus F1:Date & time...
Page 74 MRU GmbH SWG 100 User Manual Measurement configuration Extras/Measurement configuration Measurement configuration Page 74 of 137...
Page 75 MRU GmbH SWG 100 User Manual Device info Extra/Adjusment menu Adjusment gas factor (see service manual) Adjusment gas nom. Value (see service manual). NDIR CO2/CH4 adjustment Averaging (see Averaging in this chapter). Adjustment CH4 pellistor (see service manual) Hardware state & tests (see Hardware state & tests in this chapter))
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Page 79 MRU GmbH SWG 100 User Manual Contents SD card Extras/Contents SD card General settings Overview of the stored datas on the SD card. Skip the cursor on the first position. Open the file. User can view the stored screenshots. F1/F2/F3 Open the file.
Page 80 MRU GmbH SWG 100 User Manual Device info Extra/Device info F1/F2 F1/F2/F3 F1/F2/F3 F1/F2 F2/F3 F1/F2/F3 F2/F3 Firmware will be updated. Firmware will be Firmware will be Firmware will be updated. updated. updated. Page 80 of 137...
Page 81 MRU GmbH SWG 100 User Manual • • • • • • • • • Page 81 of 137...
Page 82: Update The Firmware
MRU GmbH SWG 100 User Manual • • • • BEEP!! Page 82 of 137...
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Page 85: Preparing And Information About The Maintenance
MRU GmbH SWG 100 User Manual • • Page 85 of 137...
Page 86: Position And Overview Of The Service-Parts
MRU GmbH SWG 100 User Manual Page 86 of 137...
Page 87 MRU GmbH SWG 100 User Manual Page 87 of 137...
Page 88 MRU GmbH SWG 100 User Manual + Socket - Socket Remove the Install a new filter exhausted filter unit. unit. Page 88 of 137...
Page 89 MRU GmbH SWG 100 User Manual Flow direction Remove the Install a new filter exhausted filter unit. unit. Page 89 of 137...
Page 91 MRU GmbH SWG 100 User Manual O-ring (#64798) Sinterfilter (#65988) Copper seal (#61947) Page 91 of 137...
Page 92 MRU GmbH SWG 100 User Manual Page 92 of 137...
Page 93: Troubleshooting
MRU GmbH SWG 100 User Manual Page 93 of 137...
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Page 96: Technical Specification: Electrochemical Sensors
MRU GmbH SWG 100 User Manual Page 96 of 137...
Page 97: Technical Specification: Ndir-Benches
MRU GmbH SWG 100 User Manual Page 97 of 137...
Page 98: Modbus Via Rs485 Specification
MRU GmbH SWG 100 User Manual • • • • • • • • • • • • • Page 98 of 137...
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Page 102: Analyser Status (Address 0 And Some Mirror Addresses)
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Page 104: Spare Parts List
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Page 107: Option: Electric Sample Gas Cooler
MRU GmbH SWG 100 User Manual • • • Page 107 of 137...
Page 108: Option: Cabinet Heater
MRU GmbH SWG 100 User Manual Page 108 of 137...
Page 109: Option: Flame Arrester
MRU GmbH SWG 100 User Manual Page 109 of 137...
Page 110: Option: Multiple Sample Point Switching And Monitoring (Time Sharing)
MRU GmbH SWG 100 User Manual Page 110 of 137...
Page 111: Option: Gas Detector (%Lel Ch4) To Monitor Air Inside Analyzer Cabinet
MRU GmbH SWG 100 User Manual Page 111 of 137...
Page 112: Option: Extra Io Module With 4 Channel 4-20 Ma
MRU GmbH SWG 100 User Manual Page 112 of 137...
Page 113: Option: H2S Electrochemical Cell Measurement 0-2000Ppm/4000Ppm
MRU GmbH SWG 100 User Manual • • Page 113 of 137...
Page 114: Option: Extern Condensate-Trap
MRU GmbH SWG 100 User Manual Hose holder • • Condensate vessel: Warning: Be sure, that the silicon hose does not hang into the water surface. Page 114 of 137...
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Page 118: Option: Rs485 To Profi-Bus Converter
MRU GmbH SWG 100 User Manual RS485 Profi-Bus converter Page 118 of 137...
Page 119: Option: Rs485 To Ethernet Converter
MRU GmbH SWG 100 User Manual RS485 to Ethernet converter Page 119 of 137...
Page 120: Configuration Of The Ethernet Module
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Page 125 MRU GmbH SWG 100 User Manual • Can be found at the webserver Here the type of the device must be set. Example: It is the Ethernetmodule assembled at a SWG100 Biogas, this device must be set. • • •...
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Page 127: Option: Ndir-Bench For Ch4/Co2 Analysis, 0-100% / 0-100
MRU GmbH SWG 100 User Manual Page 127 of 137...
Page 128: Option: H2 Thermal Conductivity Detector Measurement 0-100
MRU GmbH SWG 100 User Manual Page 128 of 137...
Page 129: Option: Ndir-Bench For 0-3.000Ppm Co2/0-3.000
MRU GmbH SWG 100 User Manual Page 129 of 137...
Page 130: Option: Dilution-Unit For H2S And Co Electrochemical Sensors
MRU GmbH SWG 100 User Manual Page 130 of 137...
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Page 133 MRU GmbH SWG 100 User Manual XTRAS DJUSTMENT MENU DJUSTMENT GAS FACTOR XTRAS DJUSTMENT MENU AS DILUTION ADJUSTMENT Page 133 of 137...
Page 134 MRU GmbH SWG 100 User Manual • XTRAS EASUREMENT CONFIGURATION Page 134 of 137...
Page 135 MRU GmbH SWG 100 User Manual • XTRAS EASUREMENT CYCLE CONFIG • • • Page 135 of 137...
Page 136: 14. Declaration Of Conformity
MRU GmbH SWG 100 User Manual 14. Declaration of conformity Page 136 of 137...
Page 137 MRU GmbH SWG 100 User Manual Page 137 of 137...

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