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EASY ROOF FLAT SYSTEM assembly instructions
EASY ROOF FLAT
PV FIXING SYSTEM FOR FLAT ROOF
For all LANDSCAPE-orientated framed modules
ASSEMBLY INSTRUCTIONS
INS-INO2-18-0726 – version 1.5 from the 16 june 2022
Document validated by ENQUETE TECHNIQUE NOUVELLE No. L18.3628
The EASY ROOF FLAT system is insured provide
that the modules have IEC 61215 and IEC 61730 approvals
Module
compatibilities: www.edilians.co.uk
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Summary of Contents for EDILIANS EASY ROOF FLAT
- Page 1 ASSEMBLY INSTRUCTIONS INS-INO2-18-0726 – version 1.5 from the 16 june 2022 Document validated by ENQUETE TECHNIQUE NOUVELLE No. L18.3628 The EASY ROOF FLAT system is insured provide that the modules have IEC 61215 and IEC 61730 approvals Module compatibilities: www.edilians.co.uk...
- Page 2 EASY ROOF FLAT SYSTEM assembly instructions FITTING INSTRUCTIONS Before installing the EASY ROOF FLAT base, spread footings must be available as stipulated in DTU43.1 SAFETY INSTRUCTIONS The planning, fitting and commissioning of the installation must only be carried out by qualified personnel.
- Page 3 The EASY ROOF FLAT process is designed for easy removal (and/or) transport without the need for lifting machinery (the ballast must never be more than 67 kg).
- Page 4 > 1,2 Figure: Installation of emerging structures The EASY ROOF FLAT system is suitable for modules with a frame 30 to 50 mm high and up to maximum 1100 mm wide. Frameless modules cannot be used with this system. The assembly instructions from the module manufacturer, especially the clamp fixing authorizations on the module frame, must be followed.
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Page 5: Table Of Contents
Presentation of parts ........................................……7-8 1.4. Part markings...............................................9 Illustration of possible orientations .................................... .10 Photovoltaic field meterage ........................................ 11 EASY ROOF FLAT system assembly instruction ............................………12-16 Feet onto base assembly ....................................……12-13 5.1. Adjusting and fitting to the roof ..................................……13-16 5.2. -
Page 6: Parts List
EASY ROOF FLAT SYSTEM assembly instructions Pièces fournies dans le kit 1.1) Parts supplied in the kit Number Description Current code Old code 1.1.1 FLAT EAVE SUPPORT 125 092409 ASM0P001159A 1.1.2 FLAT RIDGE SUPPORT 250 092414 ASM0P01160A 1.1.3 FLA BASE... -
Page 7: Presentation Of Parts
EASY ROOF FLAT SYSTEM assembly instructions 1.4) Presentation of parts 1.1.1 1.1.2 1.1.2 1.1.3... - Page 8 EASY ROOF FLAT SYSTEM assembly instructions 1.4) Presentation of parts 850 mm Th.: 6 mm 300 mm 321 mm α° 146 mm 202 mm 52 mm Position α° 16 mm...
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Page 9: Part Markings
EASY ROOF FLAT SYSTEM assembly instructions System part markings EASY ROOF FLAT... -
Page 10: Illustration Of Possible Orientations
EASY ROOF FLAT SYSTEM assembly instructions Illustration of possible orientations Facing South Independent line assembly Interline assembly Facing East-West Independent line assembly Interline assembly... -
Page 11: Photovoltaic Field Meterage
EASY ROOF FLAT SYSTEM assembly instructions Métrage du champ photovoltaïque System pitch calculation Facing South α Formule PS : System pitch facing South W : Module width W x sin α + W x cos α PS = α : Module Tilt angle... -
Page 12: Easy Roof Flat System Assembly Instruction
EASY ROOF FLAT SYSTEM assembly instructions EASY ROOF FLAT system assembly instruction 5.1) Feet onto base assembly Mount the bottom solar end stop on the front foot (optional) Turn the foot socket to insert it into the base... - Page 13 EASY ROOF FLAT SYSTEM assembly instructions 5.1) Turn the feet a quarter turn Tip the front foot to access its fixing screw. Tighten the feet onto the base (torque: 3 Nm)
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Page 14: Adjusting And Fitting To The Roof
EASY ROOF FLAT SYSTEM assembly instructions 5.2) Adjusting and fitting to the roof Slope the feet 10° Fit the assembly onto the footing When the system can’t be fixed by anchor bolt, it’s possible to fit ballast onto the base by means of concrete slabs. - Page 15 EASY ROOF FLAT SYSTEM assembly instructions 5.2) Adjusting and fitting to the roof Values are given for information with feet position A onto the base (α°=10°) (see page 8) Ballast 300x300x40 (5 max.) Ballast 350x350x40 (3 max.) Ballast 300x300x45 (5 max.) Ballast 350x350x45 (3 max.)
- Page 16 EASY ROOF FLAT SYSTEM assembly instructions 5.2) Space the two bases according to the length of the PV module Please note : if attachment is achieved by ballasting the base, put concrete slabs onto the base before clamping modules. Clamp the panel using the screws on each foot (tightening torque 6 Nm)
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Page 17: Earthing
Possibility 2 one earthing part on every module To avoid breaking the earth continuity, EDILIANS only permits one panel per line to be dismantled at once unless they are Connect the end panels to the earth adjacent. -
Page 18: Fixing The Trunking
EASY ROOF FLAT SYSTEM assembly instructions 6.2) Fixing the trunking Three ways of fixing a cable run trunking Button head hex screw 8 x 35 + nut Cable trays Possible fixing... -
Page 19: Other Possible Fixings For The System
EASY ROOF FLAT SYSTEM assembly instructions 7.1) Fixing to rail Parts supplied in the kit Number Description Current code Old code FLA RAIL STD 3000 092449 PRT0P00476A FLA SPLICED RAIL STD 150 092454 PRT0P00477A Representation of parts Centre the spliced connection between the rail. - Page 20 Panel length + 16 mm The rail is fixed to metal legs (stainless steel A304L or aluminium ENW6063 T66) using A2 stainless steel bolts (not supplied by EDILIANS, size decided by the fitter). The fitter is responsible for sizing this rail/post interface: The tensile loads to be considered are taken from the table on page 6 of this document.
- Page 21 EASY ROOF FLAT SYSTEM assembly instructions 7.1) Fixing to rail Orient the feet 125 and 250 to be inserted into the rail. Slide the feet 125 and 250 onto the rail. Tighten the feet onto the rails as per the recommendations.
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Page 22: Fixing To Concrete
EASY ROOF FLAT SYSTEM assembly instructions 7.2) Fixing to concrete Detach the base fixings and insert them in the closest feet cells. Fixing the base Example of fixing position Use min. M6 fixings for concrete. - Page 23 EASY ROOF FLAT SYSTEM assembly instructions 7.2) Fixing to concrete Concrete post Sealing membrane Styrodur 40 mm or EDILIANS membrane Fixing pin Concrete post Styrodur 40 mm or EDILIANS membrane In this assembly, it is important for the pins (and the drillholes in the concrete slabs) to be no longer than the thickness of the spread slab (see p.3), to avoid disturbing the damp proof course.
- Page 24 EASY ROOF FLAT SYSTEM assembly instructions EDILIANS Site industriel EDILIANS 3 Impasse de Chavanne Site industriel ZAC de Chavanne 3 Impasse de Chavanne 69400 ARNAS ZAC de Chavanne Tél : 04 74 67 82 88 69400 ARNAS - France Tél : +33 (0)4 74 67 82 88...
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