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Summary of Contents for EDILIANS EASY ROOF TOP
- Page 1 EASY ROOF TOP SYSTEM assembly instructions EASY ROOF TOP ON ROOF MOUNTING SYSTEM FOR PHOTOVOLTAIC AND THERMAL MODULES Installation Instructions INS-IN02-180718 – version 1.5 de 2022 v1...
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Page 2: Table Of Contents
3.1. Parts list ..............................................6 3.2. Representation of parts ......................................7-8 3.3. Tools ................................................9 Overall dimensions of the EASY ROOF TOP system..........................10 General case with mechanical tiles or slates ............................. 11 5.1. In PORTRAIT mode ........................................12-17 5.2. In LANDSCAPE mode ........................................ 18 Overview of the system on MECHANICAL TILES ........................ - Page 3 11.2. Mounting in middle of PV field using double clamp assembly ............……………………52-53 Grounding ........................................…………………………. 54 12.1. Grounding via wired connection ............................………………………..…54 12.2. EASY GROUNDING system ..............................…………………..…..…55 Closing the ends of the rail ................................……………………..….56 Annexe 1: Synoptic Easy Roof Top………………………………………………………………………………………………………………………………………… ....…………………………57...
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Page 4: Safety Instructions
EASY ROOF TOP SYSTEM assembly instructions 1) Safety Instructions Design, installation, and commissioning of the system must be performed by qualified personnel only. Incorrect execution can result in damage to the system and can put lives in danger. National and local construction standards, the various regulations and all directives in force concerning environmental protection must be observed. -
Page 5: Field Of Use
EASY ROOF TOP SYSTEM assembly instructions 2) Field of use Implementation: Used in mainland France: • Except in mountain environments at an altitude above 900 m. • Maximum wind zone: 4 • Must be located more than 3 km from the seaside. (Seaside installation not allowed) •... -
Page 6: Installation Guide
EASY ROOF TOP SYSTEM assembly instructions 3) Installation guide 3.1) Parts List Reference: N° Description Black TOP HOOK BASEPLATE TILE 8-28 150 PRT0P00403A TOP HOOK TILE ASSY 65-28 150 ASM0P00528A TOP HOOK TILE ASSY 65-152 BLACK ASM0P00528NA MECHANICA DOME-HEAD SCREW 6 x 70... -
Page 7: Representation Of Parts
EASY ROOF TOP SYSTEM assembly instructions 3.2) Representation of parts COMPONENTS TO BE CHOSEN ACCORDING TO FIELD OF APPLICATION MECHANICAL TILES (See installation starting on p.19) VARIANT TOP HOOK BASEPLATE TILE 8-28 150 TOP HOOK BASEPLATE TILE 8-28 1250... - Page 8 EASY ROOF TOP SYSTEM assembly instructions 3.2) Representation of parts COMPONENTS TO BE CHOSEN ACCORDING TO FIELD OF APPLICATION SLATES & FLAT TILES STEEL SHEETS (RIBBED) (See installation starting on p.38) FIBRE CEMENT 'SOUS TUILE' PANELS (See installation starting on p.45)
- Page 9 EASY ROOF TOP SYSTEM assembly instructions Representation of parts (continued) PARTS COMMON TO ALL APPLICATIONS VARIANT TOP RAIL STD 2120 TOP RAIL STD 2120 BLACK TOP CLAMP ASSY TOP CLAMP ASSY DOUBLE DOUBLE BLACK VARIANT TOP CLAMP ASSY TOP CLAMP ASSY...
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Page 10: Tools
EASY ROOF TOP SYSTEM assembly instructions 3.3) Tools Drill / Screwdriver + Torx TX 25 tip + Drill bits Ø 7; Ø 14 Angle grinder + Diamond disc Tape measure Socket spanner 9 or socket spanner 13-mm flat or socket spanner... -
Page 11: Overall Dimensions Of The Easy Roof Top System
EASY ROOF TOP SYSTEM assembly instructions 4) Overall dimensions of the EASY ROOF TOP system Dimension l Dimension X → Value of dimension X PV module with TOP CLIP MODULE X = (l x N) + (14 x (N-1)) with N = Number of PV modules on the line. -
Page 12: General Case With Mechanical Tiles Or Slates
5) GENERAL CASE WITH MECHANICAL TILES or SLATES The following tables are provided for information. EDILIANS is not responsible for the data they contain. Only the results of the MY SOLAR PROJECT tool are authoritative. The fitter is responsible for confirming the data concerning his/her project using the MY SOLAR PROJECT tool. -
Page 13: In Portrait Mode
EASY ROOF TOP SYSTEM assembly instructions 5.1) IN PORTRAIT MODE Max. authorised offset between module edge and hook (m) Zone 4 Zones 1 to 3 Roof Zone A Wind Zone 1 Wind Zone 2 Wind Zone 3 Wind Zone 4... - Page 14 EASY ROOF TOP SYSTEM assembly instructions Max. authorised offset between edge of module and the hook Zone 1 to 3 Zone 4 Roof Zone B Wind Zone 1 Wind Zone 2 Wind Zone 3 Wind Zone 4 Reference Reference Reference diagram /...
- Page 15 EASY ROOF TOP SYSTEM assembly instructions Max. authorised offset between edge of module and the hook Zone 4 Zones 1 to 3 Roof Zone C Wind Zone 1 Wind Zone 2 Wind Zone 3 Wind Zone 4 Reference Reference Reference diagram /...
- Page 16 EASY ROOF TOP SYSTEM assembly instructions C complete / B complete / A partial C complete/A partial/ B partial cf11 cf10...
- Page 17 EASY ROOF TOP SYSTEM assembly instructions Max. authorised offset between edge of module and the hook Zone 4 Zones 1 to 3 Roof Zone D Wind Zone 1 Wind Zone 2 Wind Zone 3 Wind Zone 4 Reference Reference Reference diagram /...
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Page 18: In Landscape Mode
EASY ROOF TOP SYSTEM assembly instructions 5.2) IN LANDSCAPE MODE No hooks"X" Rafter or truss spacing <900 mm Tile margin = 250 mm number of margins Margin (250 Distance between hooks 250 500 750 ### ### ### Tile margin = 370 mm... -
Page 19: Overview Of The System On Mechanical Tiles
EASY ROOF TOP SYSTEM assembly instructions 6) Overview of the system on MECHANICAL TILES PORTRAIT mode PV module... -
Page 20: Installation On Traditional Structure
EASY ROOF TOP SYSTEM assembly instructions 6.1) INSTALLATION ON TRADITIONAL STRUCTURE 6.1.1) Configuration for roofing with FLAT tiles. Hook bracket Hook baseplate Tile hook Hook bracket Hook baseplate Tile hook 6.1.2) Configuration for roofing with CURVED tiles. Turn the hook bracket and the 180°... -
Page 21: Position Of Hook Baseplates And Rails
EASY ROOF TOP SYSTEM assembly instructions 6.1.3) Position of hook baseplates and rails Remove the tiles for access to the rafters *: See the Rafter design software: MY SOLAR PROJECT. Link → or see "GENERAL CASE WITH MECHANICAL TILES IN PORTRAIT MODE"... -
Page 22: Installation On Industrial Structure (Truss)
EASY ROOF TOP SYSTEM assembly instructions 6.2) INSTALLATION ON INDUSTRIAL STRUCTURE (TRUSS) LANDSCAPE mode PORTRAIT mode PV modules... -
Page 23: Mounting Of Baseplates And Support Plates In Portrait Mode
EASY ROOF TOP SYSTEM assembly instructions 6.2.1) Mounting of baseplates and support plates in PORTRAIT mode. - Lay the tiles all along the length of the field; - Secure the hook baseplate the trusses (see details p.25 "Mounting the baseplate for Truss MECHANICAL TILES on rafters"... -
Page 24: Mounting Of Baseplates And Support Plates In Landscape Mode
EASY ROOF TOP SYSTEM assembly instructions 6.2.2) Mounting of baseplates and support plates in LANDSCAPE mode. Location for PV module Truss - Lay the tiles all along the length of the field; - Centre the Hook Baseplate assembly with respect to the PV module;... -
Page 25: Presentation Of The Hook Assembly For Mechanical Tiles In Portrait And Landscape
EASY ROOF TOP SYSTEM assembly instructions 6.3) Presentation of the hook assembly for MECHANICAL TILES. PORTRAIT mode Hook securing Rail mounting screw bolt Hook bracket Hook lateral position adjustment Mounting point on rafter Rail height Hook adjustment height adjustment LANDSCAPE mode: 1... - Page 26 EASY ROOF TOP SYSTEM assembly instructions 6.5) Mounting the hook baseplate on rafters and for MECHANICAL TILES PORTRAIT mode The hook baseplate is secured to the rafter via two mounting points. Use one of the three available positions. Example of mounting the hook baseplate on a rafter or truss...
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Page 27: Protection Of Mechanical Tiles Using A Seal
EASY ROOF TOP SYSTEM assembly instructions 6.6) Protection of MECHANICAL TILES using a SEAL Affix a seal under the hook to protect the contact with the tiles. Seal must be extend of 20mm from each side of the hook. 6.7) Grinding the tile covering the hook Tile hook Cross-section view on flat tile. -
Page 28: Constraints For Using The Tile Hook
EASY ROOF TOP SYSTEM assembly instructions 6.8) Constraints for using the TILE hook Height of rail to be adjusted according to The hook must be as close as the curve of the tile possible to the tile, but without touching it... -
Page 29: Hook Height Adjustment
EASY ROOF TOP SYSTEM assembly instructions 6.9) Hook height adjustment To modify the height of the hook in the hook baseplate, slide the hook to the end of the guide rail, take it out, and then re-engage it at the desired height in the corresponding guide rail. -
Page 30: Hook Height Adjustment Values With Respect To The Baseplate
EASY ROOF TOP SYSTEM assembly instructions 6.10) Hook height adjustment values with respect to the baseplate Securing screw Hook bracket height adjustment value Rotation of the hook bracket and the rail mounting bolt Hook Configuration for roof with CURVED tiles. See page 19... -
Page 31: Mechanical Tile Hook Lateral Position Adjustment
EASY ROOF TOP SYSTEM assembly instructions 6.11) MECHANICAL TILE hook lateral position adjustment The lateral position of the hook can be adjusted by simply sliding it in the hook baseplate guide rails. It is then secured by tightening the securing screw. -
Page 32: Positioning The Rail On The Tile Hook
EASY ROOF TOP SYSTEM assembly instructions 6.12) Positioning the rail on the TILE hook Slide the screws (OPTION) in the rail and position them in accordance with rafters (see p.12 à 17). Engage the screws (OPTION) that are pre-mounted on the rail in the oblong holes in the... -
Page 33: Presentation Of The Screw M10 Assembly
EASY ROOF TOP SYSTEM assembly instructions 7) Presentation of the screw M10 assembly. LANDSCAPE Mode PORTRAIT Mode possible Hex screw M8 x 150 Flange nut M8 Adapter plate with slotted hole Rail height adjustment Flange nut M8 Fibre cement joint... -
Page 34: Preparation Of The Parts
EASY ROOF TOP SYSTEM assembly instructions 7.2) Preparation of the parts. Insert TOP screw support M8 into TOP hook baseplate tile the higher position. If the tile height requiring, it’s possible to make an assembly without the top nut Adjusting nut M8... -
Page 35: Drilling The Tiles
EASY ROOF TOP SYSTEM assembly instructions 7.3) Drilling of the tiles. Put on the roof the set TOP baseplate tile ; TOP screw assy M8 ; TOP screw support Measure dimension A. Drill the tile in the inner hollow of the curve by deferring the dimension A. -
Page 36: Fixing The Hook Baseplate Tile On The Frame
EASY ROOF TOP SYSTEM assembly instructions 7.4) Fixing the hook baseplate tile on the frame. Fix the assembly on the frame Drill and fix the TOP hook baseplate tile on the frame as specified from page 24 to page 26. -
Page 37: Installing The Rail
EASY ROOF TOP SYSTEM assembly instructions 7.6) Installing the rails. Adjust in height the TOP screw assy M8, tighten them and mont the rails according to indications p.48 Adjust in height Tighte... -
Page 38: Overview Of The System On Slates & Flat Tiles
EASY ROOF TOP SYSTEM assembly instructions 8) Overview of the system on SLATES & FLAT TILES PORTRAIT mode LANDSCAPE mode PV modules... -
Page 39: Presentation Of The Hook Assembly For Slates & Flat Tiles
EASY ROOF TOP SYSTEM assembly instructions 8.1) Presentation of hook models for SLATES & FLAT TILES FIXED model ADJUSTABLE model Mounting points on the rafter Hook height adjustment 8.2) Installation on SLATES & FLAT TILES Clamping nut Photovoltaic module Slate... -
Page 40: Configuration Pose Sur Liteaux En Portrait Et Paysage
EASY ROOF TOP SYSTEM assembly instructions 8.2.1) Configuration for laying on BATTENS. (Represented without zinc sheets) PORTRAIT MODE LANDSCAPE MODE FIXED model FIXED model Batte Support plate Support plate Rafter Rafter ADJUSTABLE ADJUSTABLE model model Rail Rail height height adjustmen adjustmen Note: - Insert a support plate between the battens. -
Page 41: Configuration And Mounting On Slats In Portrait And Landscape
EASY ROOF TOP SYSTEM assembly instructions 8.2.2) Configuration for laying on SLATS. (Represented without zinc sheets) PORTRAIT MODE LANDSCAPE MODE FIXED model FIXED model Rafter Rafter Slat Slat ADJUSTABLE ADJUSTABLE Rafter model model Rafter Slat Slat Rail Rail height adjustment... -
Page 42: Mounting On Rafters (Example Of Laying On Battens)
EASY ROOF TOP SYSTEM assembly instructions 8.3) Mounting on rafters (example of laying on battens) Support plate Mounting of support plate between the battens. Wood screw Mounting the support plate using wood screws on the rafters. Location for adjustment Cut slates... - Page 43 EASY ROOF TOP SYSTEM assembly instructions Mounting on rafters (continued) Mounting the Slate hook using wood screws Cut slates at least 15 mm under the hook and at least 10 mm on each side of hook. Rest the cut slates on the lead sheet.
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Page 44: Installing The Rail On The Hook For Slates & Flat Tiles
EASY ROOF TOP SYSTEM assembly instructions 8.4) Installing the rail on the hook for SLATES & FLAT TILES Slide the screws (OPTION) in the rail and position them in accordance with rafters (see p.12 à 17). Engage the screws (OPTION) that are pre-mounted on the rail in the... -
Page 45: Overview Of The System On Corrugated Steel Sheets, Fibre Cement, Under-Tile Panels
EASY ROOF TOP SYSTEM assembly instructions 9) Overview of the system on CORRUGATED STEEL SHEETS FIBRE CEMENT, UNDER-TILES PANELS LANDSCAPE mode PORTRAIT Mode Possible, but with a space between the PV modules and provided that the purlin spacing matches the module clamping areas. -
Page 46: Presentation Of The Double Thread Screw Assembly For Panels
EASY ROOF TOP SYSTEM assembly instructions 9.1) Presentation of the double thread screw assembly PANELS Hexagonal contact area M10 FLANGE NUT Plate with oblong hole Rail height adjustment M10 FLANGE NUT Joint for corrugated steel sheets Joint for 'sous tuile' panels or fibre cement panels. -
Page 47: Securing The Double Thread Screw To Wooden Purlins
EASY ROOF TOP SYSTEM assembly instructions 9.3) Securing the double thread screw to wooden purlins (Example on fibre cement panels) Fibre cement Drill hol ein fibre panel cement panel: Ø 14 - Check the position of the purlins. - Drill the fibre cement panel Ø... -
Page 48: Installing The Rail On The Double Thread Screw Assembly For Panels
EASY ROOF TOP SYSTEM assembly instructions 9.4) Installing the rail on the double thread screw assembly for PANELS Slide the screws (OPTION) in the rail and position Them in accordance with rafters (see p.12 à 17). Engage the screws (OPTION) that are pre-mounted on the rail... -
Page 49: Joining The Rail
EASY ROOF TOP SYSTEM assembly instructions 10) Joining the rail According to the configuration and the needs of the installation, the rails can be joined end to end every 2 m. English German Rail joint bar Slide Rail Rail joint bar... -
Page 50: Mounting The Module
EASY ROOF TOP SYSTEM assembly instructions 11) Mounting the module PV modules are mounted on the rail structure using module clips single clamp assemblies on the edge of the PV field and using double clamp assemblies in the middle of the field. -
Page 51: Mounting On Edge Of Pv Field Using Single Clamp Assembly
EASY ROOF TOP SYSTEM assembly instructions Photovoltaic module Rear overlap of frame of PV module View of module clip installed (local section on front face of photovoltaic module) Note: The module clip is a single-use item. It must be replaced after each removal. -
Page 52: Mounting In Middle Of Pv Field Using Double Clamp Assembly
EASY ROOF TOP SYSTEM assembly instructions 11.2) Mounting in middle of PV field using double clamp assembly Insert the double clamp assembly in the rail Turn the nut of the clamping system 1/4 turn, Slide in the rail up to the module, Pull the double clamp assembly upwards. - Page 53 EASY ROOF TOP SYSTEM assembly instructions Intermediate installation – Implementation of the PV MODULE. (PV showing through) Intermediate module mounting Once the PV modules have been positioned on either side of the double clamping assembly tighten the clamp screw. Tightening torque 17.4 Nm.
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Page 54: Grounding
EASY ROOF TOP SYSTEM assembly instructions 12) Grounding General: The work must be carried out by a company specialising in electrical installations. Refer to the NF C15-100 standard 12.1) Grounding via wired connection The system can be grounded by connecting a ground conductor to the rear of each photovoltaic module, and then to the ground of the building. -
Page 55: Easy Grounding System
EASY ROOF TOP SYSTEM assembly instructions 12.2) Grounding with EASY GROUDING (OPTION) You can also use the EASY GROUNDING claw by inserting it on the double clamp assembly. Ground continuity between all the photovoltaic modules is thus created. Insert the EASY GROUNDING claws into just one of the two rails, alternate photovoltaic modules. -
Page 56: Closing The Ends Of The Rail
EASY ROOF TOP SYSTEM assembly instructions 13) Closing the ends of the rail... -
Page 57: Annexe 1: Synoptic Easy Roof Top
EASY ROOF TOP SYSTEM assembly instructions ANNEXE 1 : Synoptic Easy-Roof Top... - Page 58 EASY ROOF TOP SYSTEM assembly instructions...
- Page 59 EASY ROOF TOP SYSTEM assembly instructions EDILIANS Site industriel 3 Impasse de Chavanne ZAC de Chavanne 69400 ARNAS - France Tél : 04 74 67 82 88...
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