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Related Manuals for Dentech AYRDYNE 4.0
Summary of Contents for Dentech AYRDYNE 4.0
- Page 1 Installation, Operation, and Maintenance Manual www.ayrdyne.com...
- Page 2 Edition notice DenTech Industrial 1975 N. Reading Rd. Denver, PA 17517 For customer support, please contact our service technicians. Phone: (717) 335-4899 Email: service@dentechindustrial.com Or visit dentechindustrial.com/customer-support AD-IOM Revised December 2021 Printed in the USA. www.ayrdyne.com...
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Page 3: Table Of Contents
TABLE OF CONTENTS 1 OVERVIEW 1.1 Introduction ....2 2.4 Discharge ....32 1.2 Safety . -
Page 4: Overview
OVERVI EW INTRODUCTION The purpose of this document is to outline proper installation, maintenance, operation, and care of the AyrDyne Monitoring System ® Human Machine Interface (HMI). This document is in no way intended to be used to determine the reliability of this product outside of its originally intended application. -
Page 5: Safety
Failure to follow safety protocol for this and any other system could result in serious bodily harm or other injury. No responsibility is assumed by DenTech for any consequences arising out of the use of this material. www.ayrdyne.com... - Page 6 www.ayrdyne.com...
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Page 7: Operation
O PERATIO N SYSTEM OPERATION OVERVIEW This section covers the navigation and operation of the standard AyrDyne Monitoring System. The operation and functionality of each screen is covered in detail in later sections. The table below shows the layout of the screens. Available screens depend on system requirements and configuration. System Contains system wide monitoring, settings, and controls An overview of the system and the first screen to display... -
Page 8: Status Bar Overview
OPERATION SYSTEM 2.1.1 STATUS BAR OVERVIEW The status bar is visible in all screens. This bar displays system information, active alarm description, and corrective action. SYSTEM STATE INDICATOR USER This graphic display shows the current Shows the user that is currently logged in. system state. -
Page 9: Navigation Bar Overview
O PERATIO N SYSTEM 2.1.2 NAVIGATION BAR OVERVIEW The navigation bar is located at the bottom of each screen. The blue line and white font indicate the section currently displayed. An orange bubble with an exclamation point denotes a warning. A red bubble with an exclamation point denotes an alarm. -
Page 10: Main Screen Overview
OPERATION SYSTEM 2.1.3 MAIN SCREEN OVERVIEW www.ayrdyne.com... - Page 11 O PERATIO N SYSTEM PRIMARY FILTER DP RUNNING TIME (%) This numeric display and dial display show This numeric display shows what percentage the filter differential pressure measured of the uptime was spent running. between the dirty and clean sides of the filters.
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Page 12: Metrics (Static Pressure)
OPERATION SYSTEM 2.1.4 METRICS (STATIC PRESSURE) www.ayrdyne.com... - Page 13 O PERATIO N SYSTEM RUNTIME (h) This numeric display shows the total system This numeric display shows the average runtime for the calendar year (measured in blower frequency for the corresponding hours). This metric is not resettable. month (measured in Hertz). This metric is not resettable.
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Page 14: Alarms
OPERATION SYSTEM 2.1.5 ALARMS ACTIVE This tab shows active alarms with a time stamp of when the alarm occurred and description of that alarm. www.ayrdyne.com... - Page 15 O PERATIO N SYSTEM HISTORY This tab shows previously active alarms with a time stamp and description of each alarm. RELOAD This button reloads the alarm history on the screen. DELETE This button deletes the alarm history on the screen. www.ayrdyne.com...
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Page 16: Settings - Users
OPERATION SYSTEM 2.1.6 SETTINGS - USERS ciii www.ayrdyne.com... - Page 17 O PERATIO N SYSTEM USER ADMINISTRATION TABLE AUTO LOGON This table allows administration of users Allows the manager to set up Auto Logon. and permissions. When enabled, the system will attempt to log on the user as specified in the user and User: password fields.
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Page 18: Settings - I/O
OPERATION SYSTEM 2.1.7 SETTINGS - I/O www.ayrdyne.com... - Page 19 O PERATIO N SYSTEM DIGITAL IN This graphic display shows the status of each input. A gray number indicates that the corresponding input is OFF; a yellow number indicates that the corresponding input is ON. Each input may also be flipped by the “Flip”...
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Page 20: Settings - Devices
OPERATION SYSTEM 2.1.8 SETTINGS - DEVICES www.ayrdyne.com... - Page 21 O PERATIO N SYSTEM HOPPER LEVEL The following settings will be consistent with any device that provides a digital fault/OK signal and is not limited to level sensors. SHUTDOWN SYSTEM ON HI LEVEL [On] This toggle enables a shutdown fault of the collector when there is a high level.
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Page 22: Filters
OPERATION FILTERS 2.2.1 PRIMARY INFO www.ayrdyne.com... - Page 23 O PERATIO N FILTERS PRIMARY FILTER DP PRIMARY FILTER LIFE This numeric display and segmented bar The numeric display and dial display show graph show the filter differential pressure the estimated remaining life of the filter, measured between the dirty and clean sides based on user-set parameters..
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Page 24: Primary Settings
OPERATION FILTERS 2.2.2 PRIMARY SETTINGS www.ayrdyne.com... - Page 25 O PERATIO N FILTERS MODE PULSE SPACING (s) These toggles select the mode of cleaning This numeric entry/display shows the delay between each cleaning pulse. The elapsed time display (xx /) shows how long until the This switch turns the cleaning system off. next pulse.
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Page 26: Primary Solenoids
OPERATION FILTERS 2.2.3 PRIMARY SOLENOIDS This screen enables the user to manually pulse each solenoid valve on the selected Module. Each solenoid is numbered and may be pressed to manually fire the solenoid valve. The Compressed Air Monitoring Device COMPRESSED AIR MONITORING detects solenoid failures and leaks, if When equipped with a Compressed Air equipped with the airflow monitoring... -
Page 27: Secondary Information
O PERATIO N FILTERS 2.2.4 SECONDARY INFORMATION view can be changed from one day to six SECONDARY FILTER DP This numeric display and segmented bar months. graph show the filter differential pressure measured between the dirty and clean SECONDARY FILTER LIFE sides of the filters. -
Page 28: Airflow
OPERATION AIRFLOW 2.3.1 STATIC PRESSURE (If equipped) (3.5) www.ayrdyne.com... - Page 29 O PERATIO N AIRFLOW AIRFLOW DISPLAY CONTROLLER TUNING DISPLAY This numeric display and bar graph show the This graphical display shows the relationship system static pressure between the clean between the blower frequency (in green) and side of the filter and atmosphere the static pressure (in blue).
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Page 30: Velocity
OPERATION AIRFLOW 2.3.2 VELOCITY (If equipped) (3.5) www.ayrdyne.com... - Page 31 O PERATIO N AIRFLOW AIRFLOW DISPLAY DUCT DIAMETER (IN) This numeric display and bar graph show the This numeric entry/display is used to enter system air velocity (measured in FPM) inside the duct size at the point where the airflow the duct.
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Page 32: 2.3.3 Vfd Settings
OPERATION AIRFLOW 2.3.3 VFD SETTINGS www.ayrdyne.com... - Page 33 O PERATIO N AIRFLOW DC LINK VOLTS (VDC) CONFIGURE This numeric display shows the VFD DC Bus This button will re-download configuration. voltage. This does not reset all parameters to factory default. Consult the VFD manual for OUTPUT FREQUENCY (Hertz) instructions on how to reset all parameters This numeric display shows VFD output to factory default.
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Page 34: Discharge
OPERATION DISCHARGE 2.4.1 ROTARY VALVE (IF EQUIPPED) www.ayrdyne.com... - Page 35 O PERATIO N DISCHARGE STATUS SHUTDOWN SYSTEM ON ROTARY VALVE This text display shows the following FAULT conditions: This toggle enables a shutdown fault of the collector when the rotary valve has a fault condition. When switched off, the collector Stopped Rotary valve is stopped will continue to run, but a warning indicator...
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Page 36: Double Dump Valve
OPERATION DISCHARGE 2.4.2 DOUBLE DUMP VALVE (IF EQUIPPED) www.ayrdyne.com... - Page 37 O PERATIO N DISCHARGE VALVE STATUS CYCLE DURATION (s) This text display shows the status of the This numeric entry/display shows how long valve. Some of the following conditions rely the valves will take to complete a full cycle. on the position sensor. This value is adjustable between 0 and 60 seconds.
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Page 38: Safety
OPERATION SAFETY 2.5.1 SAFETY CIRCUIT - ISOLATION VALVE bi - eii www.ayrdyne.com... - Page 39 O PERATIO N SAFETY Note: The following settings are available only when a Proflap isolation valve is installed. ISOLATION VALVE SAFETY CIRCUIT Status Status This text display shows the This text display shows the status of the isolation valve. status of the safety relay. Output Relays Excessive Material Accumulation Detected...
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Page 40: Troubleshooting
TROUBLESH OOTING ALARMS This section contains basic troubleshooting guidelines. Only a qualified individual should troubleshoot the system. For maintenance of the system, “lock out tag out” (LOTO) safety protocol applies. This means that any time maintenance on this system is performed, the machine must be shut down, unplugged, and tagged or labeled, explaining that maintenance is taking place. - Page 41 DenTech is not liable for any consequences arising from misuse of this system. If you are unsure of whether you are qualified to use or maintain this system, please contact an electrician or other qualified professional for assistance.
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Page 42: Installation & Removal
IN STALL ATION & RE M OVAL REMOVAL OF HMI CAUTION! MECHANICALLY UNSTABLE TERMINAL Always keep HMI stable in panel cut-out while you are installing or removing installation fasteners. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN INJURY OR EQUIPMENT DAMAGE. WARNING! ELECTRICAL SHOCK HAZARD EXISTS - Ensure that the control enclosure within... - Page 43 INSTAL LATION & R EMOVAL REMOVAL OF HMI REMOVAL OF HMI Pull green connector downward to remove power connection from HMI. (Figure 1) Use a T-20 Torx screwdriver to remove the ground wire. (Figure 2) Figure 1 Power connection removed from HMI. Figure 2 Ground wire with T-20 Torx screw.
- Page 44 IN STALL ATION & RE M OVAL REMOVAL OF HMI With the HMI free from all electrical wiring, use a small flat head screwdriver to begin loosening the 10 installation fasteners that secure the HMI to the control enclosure door. Make sure to support the HMI with the other hand.
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Page 45: Installation Of Hmi
INSTAL LATION & R EMOVAL INSTALLATION OF HMI Once the installation fasteners have been removed, gently remove the AyrDyne HMI from the front of the enclosure door, taking care not to damage or displace the installation gasket. INSTALLATION OF HMI To install the HMI, follow the steps in section 4.1, in reverse order. -
Page 46: Installation And Removal Of Plc
IN STALL ATION & RE M OVAL INSTALLATION & REMOVAL OF PLC For the removal of the PLC portion of the AyrDyne Siemens S7-1200 Manual System Manual, 04/2012, Monitoring System, please visit the AyrDyne website A5E02486680-06 for a link to the Siemens installation manual. Pages 50-55 INSTALLING OR REPLACING THE BATTERY IN BB 1297 BATTERY BOARD TO REPLACE THE BATTERY IN THE BB 1297:... - Page 47 INSTAL LATION & R EMOVAL INSTALLATION & REPLACEMENT OF THE BATTERY / / A) REMOVING THE BATTERY BOARD TASK PROCEDURE Ensure that the CPU and all S7-1200 equipment are disconnected from electrical power. Remove the top and bottom terminal block covers from the CPU.
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Page 48: Glossary
GLOSSA RY GLOSSARY AMP (A) REVOLUTIONS PER MINUTE (RPM) The base unit of electric current in the International A unit of rotational speed or the frequency of System of Units. rotation around a fixed axis. DIFFERENTIAL PRESSURE (DP) STATIC PRESSURE (SP) The difference in pressure measured between The pressure exerted by a still liquid or gas. - Page 49 NOTES www.ayrdyne.com...
- Page 50 Installation, Operation, and Maintenance Manual For customer support, please contact our service technicians. Phone: (717) 335-4899 Email: service@dentechindustrial.com Or visit dentechindustrial.com/customer-support 1975 N. Reading Road, Denver, PA 17517 717-335-4820 | www.ayrdyne.com AD-IOM ©2021 DenTech Industrial www.ayrdyne.com...
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