Lexus ES350 2017 Service Manual
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Lexus ES350 2017 Service Manual

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2017 ES350/ES300h Pre-Delivery Service Manual
Lexus Technician:
Before you perform Pre-Delivery Service (PDS) on this vehicle, be sure you:
• Read and understand this PDS Manual
• Read and understand all applicable PDS Technical Service Information Bulletins (TSIBs) and Repair
Manual information for this vehicle
• Read and understand the PDS Precautions in the TSIBs and on pages 0, 4 and 49
• Attend the "Technical Introduction to Lexus Course L005" at the Lexus Area Office
When performing PDS on this vehicle:
• Use the PDS Manual when performing this service
• Check Technical Information System (TIS) for updated PDS TSIBs & applicable Repair Manual information.
• Verify that the Vehicle Identification Number (VIN) on repair order and vehicle match
• Lift vehicle and perform under-vehicle safety/damage inspection
• Road test vehicle long enough to test hot engine; drive over rough road (Bott dots) to test for rattles/squeaks
The following TSIBs are available on TIS:
Battery Maintenance for In-Stock Vehicles & Pre-Delivery
Enform Apps & Data Services Download & Installation Process
Floor Mat Installation During PDS
Front License Plate & Mounting Bracket Installation
Front Wheel Opening Extension Pad Installation During PDS
Hybrid System Electrical Safety Precautions
Initial Calibration of Compass During PDS
Long-Term Vehicle Storage Guidelines
Maintenance for HV & Auxiliary Batteries (Hybrid Models Only)
Short Pin Installation During PDS
Tire Positioning Before New Vehicle Delivery
Tire Pressure Warning System Initialization
Wheel Film for Brake Rotor Rust Prevention
XM Activation Confirmation During PDS
To obtain PDS material:
Manual
• Download from TIS
Check Sheet
• Download and print from TIS
Other PDS TSIBs and Repair Manual information
• Download from TIS
Contact your District Service & Parts Manager if you have any questions.
ENGINE = POWER switch on hybrid models
© 2016 Lexus, a Division of Toyota Motor Sales USA, Inc.
TPWS Operation Verification
1. Connect Techstream to DLC3.
2. Adjust all tires (except the compact
spare tire) to the standard tire
inflation pressure as indicated on the
tire and loading information on
vehicle.
NOTE:
• To adjust tire pressure correctly when
outside temperature is significantly
colder or warmer than shop
temperature, perform a Health
Check using Techstream and select
the "Compensation Tire Pressure"
checkbox. Compensation pressures
will be displayed on the Health Check
results screen.
• Adjust the tire pressure when the tires
are cold.
MMJBS 201608

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  • Page 1 2017 ES350/ES300h Pre-Delivery Service Manual Lexus Technician: Before you perform Pre-Delivery Service (PDS) on this vehicle, be sure you: • Read and understand this PDS Manual • Read and understand all applicable PDS Technical Service Information Bulletins (TSIBs) and Repair Manual information for this vehicle • Read and understand the PDS Precautions in the TSIBs and on pages 0, 4 and 49 • Attend the “Technical Introduction to Lexus Course L005” at the Lexus Area Office When performing PDS on this vehicle: •...
  • Page 2 2017MY ES350/ES300h Pre-Delivery Service Manual ES350/ES300h...
  • Page 3 PRECAUTIONS The ES 300h has unique operating modes, so always follow the precautions below when performing the PDS operation: • The ES 300h contains high voltage (up to 650 volts) AC and DC Systems. All high voltage wiring and connections are orange in color. Do not carelessly touch these orange colored wiring harnesses and connectors. • The hybrid system may start up and shut down suddenly whenever the “READY” light is illuminated. Be sure to put the vehicle in “P”, apply the parking brake, and push the “POWER” switch OFF in order to stop the hybrid system (the “READY” light turns OFF), before working in the engine compartment. • The hybrid transaxle, engine radiator, and inverter radiator may reach high temperatures during inspection. Carefully observe all caution labels and instructions on these components. • Be sure to keep the vehicle in “P” at all times unless otherwise instructed. When the selector lever is in “N”, the hybrid vehicle battery will not charge even if the gasoline engine is operating. • When leaving the vehicle, put the selector lever in “P”, apply the parking brake, and push the “POWER” switch OFF in order to stop the hybrid system (the “READY” light turns OFF). • Air vents are located on the right rear seatback to cool the hybrid vehicle battery. Do not block these air vents. • Do not splash water on the electric components in the engine compartment. READ AND UNDERSTAND TSIB “Hybrid System Electrical Safety Precautions.” ES350/ES300h...
  • Page 4 TABLE OF CONTENTS INSPECTION DETAILS A. ENGINE COMPARTMENT ............1 B. LOCKS AND LIGHTS ..............5 C. LEFT FRONT ................12 D. LEFT REAR ................35 E. TRUNK ..................37 F. RIGHT REAR ................39 G. RIGHT FRONT ................40 H. FRONT BUMPER ..............43 I. UNDER VEHICLE (SAFETY/DAMAGE) ........44 J. ROAD TEST ................47 COMPLETION ..................55 MAINTENANCE FOR HV AND AUXILIARY BATTERIES INDEX ....................
  • Page 5 TABLE OF CONTENTS Gasoline Vehicles Page Washer fluid tank ....................4 Engine oil filler cap ....................2 Engine oil level dipstick ..................2 Engine coolant reservoir ..................4 Brake fluid reservoir ....................3 Fuse box ........................ - 12-volt battery ....................... 3 Electric cooling fans .................... 49 Condenser ......................- Radiator ......................... - NOTE: Install protective fender covers prior to beginning the under-hood inspection. ES350/ES300h...
  • Page 6 TABLE OF CONTENTS Hybrid Vehicles Washer fluid tank ....................4 Fuse boxes ......................- Power control unit coolant reservoir ..............4 Engine oil level dipstick ..................2 Engine oil filler cap ....................2 Engine coolant reservoir ..................4 Brake fluid reservoir ....................3 Power control unit coolant radiator ................ - Electric cooling fans .................... 49 Condenser ......................- Engine coolant radiator..................- ES350/ES300h...
  • Page 7 TABLE OF CONTENTS Page START STOP ENGINE (POWER) switch ............. 8 Shift lever......................48 Meters ........................ 20 Multi-information display ..................24 Parking brake ..................... 49 Turn signal lever ....................10 Headlight switch ....................10 Windshield wiper and washer switch ..............19 Emergency flasher switch .................. 10 Fuel filler door opener..................18 Trunk opener ...................... 18 Hood lock release lever ..................2 Tilt and telescopic steering control switch* ............24 Tilt and telescopic steering lock release lever* ........... 24 Air conditioning system..................
  • Page 8 TABLE OF CONTENTS Page Audio remote control switches................27 Talk switch ......................27 LDA (Lane Departure Alert) with steering control switch ........50 Meter control switches ..................24 Vehicle-to-vehicle distance button*..............51 Cruise control switch* ..................51 Dynamic radar cruise control switch* ..............51 Telephone switches ....................27 * If equipped ES350/ES300h...
  • Page 9 TABLE OF CONTENTS Page Inside rearview mirror ..................33 Sun visors ......................33 Vanity mirrors ......................33 Interior light ......................17 Personal lights ....................17 Moonroof switches* ...................32 SOS button*......................31 Garage door opener switches ................33 * If equipped ES350/ES300h...
  • Page 10 TABLE OF CONTENTS Page Driving position memory switches* ..............14 Door lock switches....................15 Power window switches..................15 Window lock switch .....................15 Trunk opener main switch ...................18 * If equipped ES350/ES300h...
  • Page 11 TABLE OF CONTENTS Page Seat heater switches*/ Seat heater and ventilator switches* ......31 Heated steering wheel switch* ................31 Rear sunshade switch* ..................31 Driving mode select switch ................. 52 EV drive mode switch*..................52 VSC OFF switch ....................53 Remote touch* ....................28 Lexus display audio controller* ................28 * If equipped ES350/ES300h VIII...
  • Page 12 TABLE OF CONTENTS Page Outside rearview mirror switches ............... 16 Instrument panel light control switches............... 17 Odometer/trip meter and trip meter reset button ..........17 Automatic high beam switch* ................10 Intuitive parking assist switch* ................29 BSM (Blind Spot Monitor) main switch* .............. 18 Tire pressure warning reset switch ................ - * If equipped ES350/ES300h...

  • Page 13: Inspection Details

    INSPECTION DETAILS ES350/ES300h...

  • Page 14: Water Leak Test

    Around the rear window PAINT FINISH (PAINT DEFECTS, DAMAGE) Visually and by hand inspect all body panels (doors, trunk, fenders, engine hood, roof panel) for surface damage from shipment or for any abnormalities (surface rust, paint flaking, chips, dents or scratches). NOTE: Use a well-illuminated area to clearly inspect all painted surfaces (800-lux illumination is recommended). EXTERIOR PARTS FOR FIT Visually and by hand, check the following parts for proper installation, rust, fit, misalignment and loose items: a) Front and rear bumpers b) Window moldings (front, side and rear) c) Lexus emblems (front and rear) d) Outside rearview mirrors e) Headlights, turn signal lights, side marker lights, fog lights and tail light lenses f ) Doors, engine hood and fuel filler door g) Moonroof h) Front/Rear door panel protector i) Outside door handle j) Radiator grille ES350/ES300h...
  • Page 15 INSPECTION DETAILS - A. ENGINE COMPARTMENT ENGINE HOOD RELEASE LEVER Use the engine hood release lever to check that the latch operates properly. Ensure that the engine hood opens and closes smoothly. SHORT PIN INSTALLATION Refer to TSIB. Gasoline vehicles (Hybrid similar) ENGINE OIL LEVEL (ENGINE NOT RUNNING) a) Remove the engine oil level dipstick and wipe it clean. Reinsert the dipstick and pull it out to check the oil level. The level should be between the two marks. Low Full b) Check the oil for dirt or impurities. NOTE: If the oil level is low, add specified engine oil and check for oil leaks. ES350/ES300h...
  • Page 16 INSPECTION DETAILS - A. ENGINE COMPARTMENT BRAKE FLUID LEVEL Gasoline vehicles Visually check the fluid level through the reservoir. If the fluid level is low, replenish the brake fluid reservoir with FMVSS No. 116 DOT 3 or SAE J1703 brake fluid and check for fluid leaks. Brake fluid level should be at the “MAX” line (within 0.2 inches [5.0 mm] below). NOTE: Refer to the Repair Manual for fluid specifications. Hybrid vehicles Gasoline vehicles BATTERY TERMINAL TIGHTNESS AND CHARGE a) Check the electrolyte level. If the electrolyte level is low, check the battery case for leakage. b) Check the battery charge. Measure the open-circuit battery voltage between the terminals. If the voltage reading is less than 12.6 volts, recharge the battery. NOTE: Before measuring the voltage, turn off the engine and all electrical systems. Wait 60 seconds to remove the surface Hybrid vehicles charge. If the engine was running before measuring the voltage, wait 20 minutes after the engine stops to remove the surface charge. c) Check that the battery terminals are properly connected and that the clamp is firmly installed. Terminals Hold-down clamp d) Printout Battery Charge Test ES350/ES300h...

  • Page 17: Washer Fluid Level

    INSPECTION DETAILS - A. ENGINE COMPARTMENT ENGINE COOLANT LEVEL Visually check the coolant level through the coolant reservoir tank when the engine is cool. The coolant level is satisfactory if the level is between “FULL” and “LOW.” Reservoir cap FULL LOW CAUTION: To prevent burning yourself, do not remove the radiator cap when the engine is hot. HYBRID SYSTEM POWER CONTROL UNIT COOLANT LEVEL Visually check the coolant level through the coolant reservoir tank when the engine is cool. The coolant level is satisfactory if the level is between “FULL” and “LOW.” Reservoir cap FULL WASHER FLUID LEVEL Open the washer tank cap and visually check the washer fluid level in the washer tank. The fluid level should be filled within 2 inches of the cap. WIRING AND HOSES a) Check the hoses, hose connectors and various clamps for tightness.
  • Page 18 INSPECTION DETAILS - B. LOCKS AND LIGHTS WIRELESS REMOTE CONTROL Inspect the five functions of the system. Locks the doors Unlocks the doors Opens the trunk (press and hold) Sounds alarm (press and hold) a) Locking the doors 1. Close all the doors. 2. Press on the electronic key to lock all the doors from outside the vehicle. NOTE: When is pressed to lock doors, a beep will sound and all turn signal lights will flash once. However, if any door is not closed securely, pressing will cause the buzzer to sound continuously until all doors are properly closed. b) Unlocking the doors 1. Press on the electronic key once to unlock the driver’s door.

  • Page 19: Theft Deterrent System

    INSPECTION DETAILS - B. LOCKS AND LIGHTS SMART ACCESS SYSTEM a) With electronic key inside of the vehicle, touch the lock sensor (on the upper part of the door handle) and trunk lock button. Check that the buzzer sounds and that the doors do not lock. b) Take the electronic key and get out of the vehicle. Touch the lock sensor (on the upper part of the door handle). Check that the door locks. NOTE: Recognition signals for the lock operation will operate up to two consecutive times. c) From a distance of at least 2.3 ft. (0.7 m), approach the vehicle and pull the driver and passenger side door handles, and the trunk opener. Check that the door unlocks. NOTE: The doors cannot be unlocked for 3 seconds after the doors are locked. THEFT DETERRENT SYSTEM With the doors locked, check that the system operates properly. System Test: a) Open the windows. b) Lock the doors by smart access system, wireless remote control or mechanical key. Be sure to wait until the security light on the center panel starts flashing. c) Unlock one of the doors using the inside door lock. The system should activate the alarm (sounding of the horn, blinking of the headlights, tail lights and emergency flasher, lighting up interior light).
  • Page 20 INSPECTION DETAILS - B. LOCKS AND LIGHTS DOOR LOCK SYSTEM AND ILLUMINATED ENTRY SYSTEM a) Check that all doors open and close smoothly using the inside and outside door handles. b) Check that the doors cannot be opened by using the inside and outside door handles when the lock button is in the locked position (except front inside door handles). c) For front inside door handles: Check that the front doors can be opened by using the inside door handles when the lock button is in the lock position. d) Check exterior key lock control system operation by mechanical key (with driver’s door). Locks all doors Unlocks the door (two-step unlock function): 1. Turn the key once to unlock the driver’s door. 2. Turn the key twice to unlock all the doors. e) Check that the outer footlight illuminates when the door is unlocked. ES350/ES300h...
  • Page 21 INSPECTION DETAILS - B. LOCKS AND LIGHTS POWER SUPPLY CHANGEOVER AND Gasoline vehicles ENGINE/HYBRID START/STOP Check for proper activation of the “ENGINE” switch. Power supply changeover a) Carry the electronic key in the vehicle and apply the parking brake. b) Without depressing the brake pedal, press the “ENGINE” switch and change the power supply. OFF Press once: ACCESSORY mode Press twice: ”IG-ON” mode Press three times: OFF c) In each mode, check that the power supply has changed properly. Hybrid vehicles Engine start/stop a) Carry the electronic key in the vehicle and apply the parking brake. b) Check that the shift lever is in the “P” position. c) While depressing the brake pedal, press the “ENGINE” switch. Hybrid system start/stop a) Carry the electronic key in the vehicle and apply the parking brake.
  • Page 22 INSPECTION DETAILS - B. LOCKS AND LIGHTS EXTERIOR LIGHTS Walk around the vehicle and check that the following lights illuminate: a) Headlights b) Parking lights and daytime running lights c) Front side marker lights d) Side turn signal lights e) Stop lights f) Tail lights g) Rear side marker lights h) High-mounted stoplight i) License plate lights j) Outer footlights ES350/ES300h...
  • Page 23 INSPECTION DETAILS - B. LOCKS AND LIGHTS TURN SIGNAL, HEADLIGHT, HIGH BEAM, AUTOMATIC HIGH BEAM*, FOG LIGHTS AND EMERGENCY FLASHER INDICATOR LIGHTS a) Check that the turn signal indicator lights on the instrument panel illuminate when the turn signal lever is moved up or down. Right turn Move and hold the lever partway to signal a lane change (Right) Move and hold the lever partway to signal a lane change (Left) Left turn b) Check operation of the headlight switch. The side marker, tail, license plate and instrument panel lights turn on. The headlights and all lights listed above (except daytime running lights) turn on. The headlights, daytime running lights and all the lights listed above turn on and off automatically.

  • Page 24: Headlight Aim

    INSPECTION DETAILS - B. LOCKS AND LIGHTS e) Check operation of the automatic high beam* switch. f) Check that the front fog lights illuminate when the switch* is turned on with the headlights on. OFF g) Check that the turn signal lights and turn signal indicator lights blink when the emergency flasher switch is on. HEADLIGHT AIM If headlight aim is not correct, see Repair Manual for headlight aim procedure. * If equipped ES350/ES300h...
  • Page 25 INSPECTION DETAILS - C. LEFT FRONT INTERIOR PARTS FOR DAMAGE AND FIT Visually inspect the following interior parts for dirt, damage, and proper fit and alignment: a) Instrument panel, dashboard and glove box b) Roof headliner, pillar, roof side garnish and sun visors c) Door trim and quarter trim panels d) Seat upholstery and floor carpeting e) Console box f) Steering wheel MID - PCS*, LDA*, DIGITAL CLOCK Use the Multi-Information Display control switches on the steering wheel to confirm PCS and LDA features are on, and set digital clock. • Push “<” to “Settings” • Push “v” to feature SYSTEMS CHECK & ENFORM DOWNLOAD Check all systems with Techstream tester. For details on this procedure, refer to the engine troubleshooting section of the Repair Manual Tire Pressure Warning System initialization - refer to TSIB.

  • Page 26: Seat Adjustment

    INSPECTION DETAILS - C. LEFT FRONT SEAT BELT Check seat belt operation. a) Check that the belt extends and retracts smoothly. b) Check that the belt length is not twisted. c) Check that the buckle locks securely and releases smoothly. d) Check that the adjustable seat belt anchor operates properly and that it securely locks in position. SEAT ADJUSTMENT Check seat adjustment operation. a) Power seat adjustment Seat position adjustment Seatback angle adjustment Seat cushion angle adjustment Vertical height adjustment Lumbar support adjustment* Seat cushion length adjustment* b) Head restraint adjustment Pull the head restraints up. Down Push the head restraint down while pressing the lock release button. c) Angle adjustment ES350/ES300h...

  • Page 27: Driving Position Memory System

    INSPECTION DETAILS - C. LEFT FRONT DRIVING POSITION MEMORY SYSTEM* a) With the “ENGINE” switch in the “IG-ON” mode and the shift lever in the “P” position, check the operation: 1. Adjust the driver’s seat and outside rearview mirrors to the desired positions. 2. While pressing the “SET” button, press button “1,” “2” or “3” until a beep is heard. 3. Check all buttons (1, 2 and 3) to make sure that all memorized settings operate correctly. b) With the shift lever in the “P” position, close the driver’s door and turn the “ENGINE” switch to “IG-ON” mode. 1. Register a driving position to the button “1,” “2” or “3.” 2. Do not carry more than one key (including a card key*) when registering. While pressing button “1,” “2” or “3,” press the driver’s door lock switch (either lock or unlock switch) until a signal beeps. 3. Unlock the driver’s door using the entry function or wireless remote control, open the driver’s door, and check that the stored driving position is recalled. * If equipped ES350/ES300h...

  • Page 28: Power Windows And Door Locks

    INSPECTION DETAILS - C. LEFT FRONT POWER WINDOWS AND DOOR LOCKS a) With the “ENGINE” switch in the “IG-ON” mode, operate the power window switch. Check that the power window up and down operation is smooth. Closing One-touch closing Opening One-touch opening b) Check that the windows (other than the driver’s window) cannot be operated when the window lock switch is on. c) Check operation of the power door lock switch. Locks all doors Unlocks all doors d) With the doors closed, check that the power windows can be fully operated after the “ENGINE” switch has been switched to the ACCESSORY or OFF mode. NOTE: This feature is canceled after 45 seconds or if either front door is opened. * If equipped ES350/ES300h...

  • Page 29: Outside Rear View Mirrors

    INSPECTION DETAILS - C. LEFT FRONT OUTSIDE REARVIEW MIRRORS a) Check power outside rearview mirrors operation with the “ENGINE” switch in the ACCESSORY or “IG-ON” mode. 1. Press the master switch “L” (left) and “R” (right) and press the control switch in the desired direction (up, down or side-to-side). Check that the mirrors operate smoothly. b) Check the operation of the mirror defoggers. Press the rear window and outside rearview mirror defogger switch with the “ENGINE” switch in the “IG-ON” mode, check by hand that the rear window and rearview mirrors become hot. WINDSHIELD WIPER DE-ICER* Check the windshield wiper de-icer operation with the “ENGINE” switch in the ACCESSORY or “IG-ON” mode. (Vehicles without navigation) ES350/ES300h...

  • Page 30: Interior Lights

    INSPECTION DETAILS - C. LEFT FRONT INTERIOR LIGHTS Check operation of the following interior lights: Outer footlights Shift lever light Interior light Front personal lights Rear personal lights Door courtesy lights Ornament lights* Footwell lights ODOMETER AND TRIP METER DISPLAY Check operation of the odometer and trip meter display switch. INSTRUMENT PANEL LIGHT CONTROL Check that the instrument panel light control switch operates properly. Darker Brighter * If equipped ES350/ES300h...

  • Page 31: Blind Spot Monitor

    INSPECTION DETAILS - C. LEFT FRONT BLIND SPOT MONITOR* With the “ENGINE” switch in the “IG-ON” mode, check that the switch’s indicator light illuminates when the switch is pressed. BSM main switch Outside rearview mirror indicator Rear cross traffic alert buzzer AUXILIARY BOX Check that the auxiliary box opens and closes smoothly and that it does not make any noise during operation. FUEL FILLER DOOR OPENER Check operation of the fuel filler door opener button. TRUNK OPENER BUTTON Check operation of the trunk opener button. * If equipped ES350/ES300h...

  • Page 32: Windshield Wipers And Washer

    INSPECTION DETAILS - C. LEFT FRONT WINDSHIELD WIPERS AND WASHER With the “ENGINE” switch in the “IG-ON” mode: a) Push the lever toward you and check that washer fluid squirts onto the proper area of the windshield and that wipers are activated. Wipers will make one additional pass after a 3-second delay. Intermittent Type b) Check wiper speed operation on temporary, intermittent, low and high cycles. Check that the wiper blades wipe off the washer fluid cleanly. c) The wipers should not make any abnormal noise when operating. NOTE: • Intermittent Type --- The frequency of the intermittent wiper can be adjusted by turning the knob. • Rain-Sensing Type --- The sensitivity of the sensor can be adjusted by turning the knob. • Add washer fluid up to the proper level. Rain-sensing Type Rain-Sensing Type d) With the wiper switch lever in the “AUTO” position, splash water on the windshield around the w indshield sensor and check that the wipers operate. ES350/ES300h...
  • Page 33 INSPECTION DETAILS - C. LEFT FRONT WARNING LIGHTS AND INDICATOR LIGHTS a) With the “ENGINE” switch in the “IG-ON” mode, check that each warning and/or indicator light operates properly. b) With the “ENGINE” switch in the “IG-ON” mode, check that the following warning and/or indicator lights turn on and then go off after a few seconds: • Slip indicator light • ABS warning light • SRS airbag warning light • Tire pressure warning light • Master warning light • PCS (Pre-Collision System) warning light* • Brake system warning light • Electric power steering system warning light • Charging system warning light • Malfunction indicator lamp • SRS airbag on-off indicator light (on center panel) • Low fuel level warning light • Open door warning light • Driver’s seat belt warning light Refer to “Warning Lights and Buzzers” on page 21 for details. * If equipped ES350/ES300h...
  • Page 34 INSPECTION DETAILS - C. LEFT FRONT Warning Light and Buzzer Light/Buzzer Function/Condition Brake system warning light Brake System Warning • Low brake fluid Light and buzzer • Malfunction in the brake system Indicates a malfunction in the parking brake Brake System Warning system Light The driver’s and front passenger’s seat belt...
  • Page 35 INSPECTION DETAILS - C. LEFT FRONT Light/Buzzer Function/Condition A buzzer sounds and the warning light comes on or flashes to indicate that the master warning system has detected a Master Warning Light malfunction. If the master warning light comes on, a message appears on the multi-information display.
  • Page 36 INSPECTION DETAILS - C. LEFT FRONT Light/Buzzer Function/Condition Low Fuel Level Warning Indicates remaining fuel is approximately Light 2.6 gal. (9.7 L, 2.1 lmp.gal.) or less Indicates a malfunction in: • Vehicle stability control Slip indicator light • Traction control •...

  • Page 37: Multi-Information Display

    INSPECTION DETAILS - C. LEFT FRONT MULTI-INFORMATION DISPLAY The multi-information display provides information on vehicle driving conditions and warning messages. Switch menu, scroll up/down the screen and move/ up/down the cursor Press: Enter/Set Press and hold: Reset Return to previous screen Move the main meter NOTE: Open any door and trunk, and check that the opening condition indicator is displayed. Refer to the multi-information display section in the vehicle’s Owner’s Manual for a comprehensive list of the system’s functions and displays. TILT AND TELESCOPIC STEERING WHEEL Check steering wheel adjustment operation: a) Power adjustment Down Toward the driver Away from the driver b) Manual adjustment Hold the steering wheel and push the lever down to set the steering wheel in the desired position. * If equipped ES350/ES300h...

  • Page 38: Air Conditioning And Heater

    INSPECTION DETAILS - C. LEFT FRONT AIR CONDITIONING AND HEATER Navigation system Warm up the engine and check for smooth operation of each control: Press the “MENU” button. Select “Climate” and push the remote touch knob to display icons for automatic air conditioning control. a) Select high fan speed and set the temperature to 85 °F (29.5 °C) with the “TEMP” button. b) Press the windshield defogger button and check that hot air flows out of the front defroster vents. c) Select “FOOT” air flow mode and check that hot air flows out of the foot vents. d) Check that the airflow volume changes when the fan speed button is pressed. e) Press the “AUTO” button followed by the “DUAL” Display Audio system button (indicator on) and lower the temperature of the driver’s side by pressing the “TEMP” button. f) Set the temperature of the driver’s side to 65 °F (18.5 °C). g) Check that the display of the airflow mode and the air flow volume changes automatically by changing the temperature in auto mode. h) Check that the temperature of the passenger side remains at 85 °F (29.5 °C). i ) Select “FACE” air flow mode. j) Check that cool air flows out of the driver’s side center vent and hot air flows out of the passenger’s side center vent.

  • Page 39: Set Clock

    INSPECTION DETAILS - C. LEFT FRONT SET CLOCK Set the analog clock to the proper time. Press and hold to move the clock hands backward. Press and hold to move the clock hands forward. AUDIO SYSTEM a) With the “ENGINE” switch in the ACCESSORY or “IG-ON” mode, select “RADIO” or push the “AUDIO” button and check for proper operation of both AM and FM stations. b) Preset all the station memory buttons to local broadcast frequencies. c) CD and DVD player should be inspected for proper operation. d) USB and AUX port should be inspected for proper operation. XM ACTIVATION CONFIRMATION Refer to TSIB. ES350/ES300h...

  • Page 40: Steering Wheel Audio Switches

    INSPECTION DETAILS - C. LEFT FRONT STEERING WHEEL AUDIO SWITCHES a) With the “ENGINE” switch in the ON mode, check the following switches: Volume b) Check that audio volume changes when the volume button on the steering wheel is pressed. RADIO mode Selects a radio station CD mode Selects tracks, files (MP3 and WMA) and discs ® iPod player mode Selects a track USB memory player mode Selects a file and folder ® Bluetooth audio mode: Selects a track and album c) Check that the select function for each mode works properly.

  • Page 41: Lexus Navigation System

    INSPECTION DETAILS - C. LEFT FRONT LEXUS NAVIGATION SYSTEM* a) With the “POWER” switch in ACCESSORY or ON mode, check that the initial “LEXUS” screen appears for a few seconds and then changes to the “CAUTION” screen. NOTE: “CAUTION” screen appears if map or destination screen was displayed during last use. b) Press the “MENU” button and select the “Destination”, “Info Apps”, “Setup”, “Radio”, “Media”, “Phone”, and “Climate” icon. Push the remote touch knob and check that the display changes. NOTE: After about 5 seconds, the “CAUTION” screen automatically switches to the map screen. When the “MAP/VOICE” button is pressed, the map screen is displayed. LEXUS DISPLAY AUDIO* a) With the “POWER” switch in the ACCESSORY or ON mode, check that the initial “LEXUS” screen appears. b) Press the “MENU” button and select the “Climate”, “Phone”, “Car”, “Setup” and “Display” icon. Push the controller knob and check that the display changes. * If equipped ES350/ES300h...

  • Page 42: Intuitive Parking Assist

    INSPECTION DETAILS - C. LEFT FRONT INTUITIVE PARKING ASSIST* This procedure is performed by placing safety cones at 6 points: a) With the “ENGINE” switch in the “IG-ON” mode, press the intuitive parking assist switch. b) Check that the indicator light illuminates and the buzzer sounds. c) The safety cones gradually approach the vehicle. About 3.3 ft. (100 cm) About 4.9 ft. (150 cm) About 2.0 ft. (60 cm) d) Check that the buzzer sounds and the indicator bar is displayed on the screens. Front corner sensor operation Front center sensor operation Rear corner sensor operation Rear center sensor operation Check that interval of the buzzer shortens and ultimately changes to a continuous sound as the obstacle is approached. * If equipped ES350/ES300h...

  • Page 43: Cup Holders

    INSPECTION DETAILS - C. LEFT FRONT CUP HOLDERS Check that the cup holders (front) open and close smoothly and do not make noise during operation. CONSOLE BOX a) Check that the console box opens and closes smoothly and that it does not make any noise during operation. b) Check that the tray slides forward/backward and can be removed. POWER OUTLET (12V) With the “ENGINE” switch in the ACCESSORY or “IG-ON” mode, check the power outlet using an electrical accessory designed for this use. * If equipped ES350/ES300h...

  • Page 44: Rear Sunshade

    INSPECTION DETAILS - C. LEFT FRONT REAR SUNSHADE* With the “ENGINE” switch in the “IG-ON” mode, check that the rear sunshade raises and lowers smoothly. SEAT HEATERS* With the “ENGINE” switch in the “IG-ON” mode, check that the indicator light comes on when the dials are moved. SEAT HEATERS* AND VENTILATORS* With the “ENGINE” switch in the “IG-ON” mode, check that the indicator light comes on when the dials are moved. Heat Air HEATED STEERING WHEEL* With the “ENGINE” switch in the “IG-ON” mode, check that the steering wheel heats when the heater button is pressed. * If equipped ES350/ES300h...
  • Page 45 INSPECTION DETAILS - C. LEFT FRONT MOONROOF* With the “ENGINE” switch in the “IG-ON” mode, check for smooth operation and any unusual noise. a) Check the tilt function - up and down. b) Check the automatic open function of the moonroof by pressing and holding the moonroof switch in the open direction for one second; release the switch. c) To close the moonroof, hold the moonroof switch in the close direction for one second; release the switch. The moonroof should automatically slide to the forward position. Push and hold to fully close. d) The sun shade can be opened or closed manually; however, the sun shade will automatically open with the moonroof. * If equipped ES350/ES300h...

  • Page 46: Anti-Glare Inside Rear View Mirror

    INSPECTION DETAILS - C. LEFT FRONT SUN VISOR AND VANITY MIRROR a) Check that the sun visor is easy to use: Flip down Unhook and swing to the side Side extender b) Slide the cover and check that the vanity light comes on. ANTI-GLARE INSIDE REARVIEW MIRROR Check that the anti-glare function switch operates properly. The function will turn on each time the power switch is turned to ON mode, and the indicator will illuminate. Press the button to turn off. HomeLink GARAGE DOOR OPENER* ® Check the HomeLink garage door opener by pressing each ® of the three buttons and observing that the indicator light illuminates. Final operational check requires programming. ® Homelink indicator light Garage door operation indicators ® Homelink icon Buttons * If equipped...

  • Page 47: Safety Connect

    INSPECTION DETAILS - C. LEFT FRONT SAFETY CONNECT ®* Inspect the Safety Connect LED (located in the overhead console) for a green activation status indicator. If green LED is not illuminated, press the SOS button once, wait for voice prompt, and press the button again within 5 seconds. If successful, tones will be heard followed by voice prompt saying “Activation is complete. Good-bye.” Green light will illuminate after call has ended. If the green light does not illuminate, please refer to TIS for troubleshooting procedures. SOS button LED light indicator Microphone NOTE: Vehicles may arrive with hanger requesting inspection to Safety Connect system. If system is working properly and green light is illuminated, disregard hanger. * If equipped ES350/ES300h...

  • Page 48: Power Window

    INSPECTION DETAILS - D. LEFT REAR CHILD PROTECTOR LOCK Check that the rear door cannot be opened by the inside door handle but can still be opened by the outside door handle when the child protector is in the locked position. SIDE WINDOW SUNSHADE* Check that the side window sunshade raise and lowers smoothly. POWER WINDOW With the “ENGINE” switch in the “IG-ON” mode, operate the power window switch. Check that the power window up and down operation is smooth. SEAT BELT Check seat belt operation. a) Check that the belt extends and retracts smoothly. b) Check that the belt length is not twisted. c) Check that the buckle locks securely and releases smoothly. * If equipped ES350/ES300h...

  • Page 49: Rear Seat Head Restraints

    INSPECTION DETAILS - D. LEFT REAR REAR SEAT HEAD RESTRAINTS Check that the head restraints operate smoothly. POWER OUTLET (12V) With the “ENGINE” switch in the “ACCESSORY” or “IG-ON” mode, check the power outlet using an electrical accessory designed for this use. ARMREST Check that the center armrest operates smoothly. * If equipped ES350/ES300h...

  • Page 50: Trunk Storage Extension

    INSPECTION DETAILS - E. TRUNK TRUNK STORAGE EXTENSION* Check that the armrest door opens and closes smoothly. REAR CUP HOLDERS Check that the cup holders open and close smoothly and that they do not make noise during operation. CLOSE FUEL FILLER DOOR * If equipped ES350/ES300h...

  • Page 51: Tools, Jack And Jack Handle

    INSPECTION DETAILS - E. TRUNK TRUNK a) Check that the trunk unlocks using the exterior button. b) Check that the trunk cannot be unlocked by pressing the back door opener button when all the doors are locked by power door lock switch, wireless remote control, smart access system or key. c) Check that the luggage compartment light comes on when the trunk is opened. Spare tire, jack and tools TOOLS, JACK AND JACK HANDLE Check that the tools, jack and jack handle and are properly installed. Tire puncture repair kit, jack and tools TEMPORARY SPARE TIRE PRESSURE Check and adjust spare tire air pressure: • T155/70D17 110M: 60 psi (420 kPa, 4.2 kgf/cm or bar) TRIM APPEARANCE AND LUGGAGE CARPET FIT Inspect the luggage trim and luggage carpet for proper installation and appearance. TRUNK CLOSE SWITCH* Check that the trunk lid closes automatically when the button is pressed.
  • Page 52 INSPECTION DETAILS - F. RIGHT REAR SIDE WINDOW SUNSHADE* Check that the side window sunshade raises and lowers smoothly. POWER WINDOW With the “ENGINE” switch in the “IG-ON” mode, operate the power window switch. Check that the power window up and down operation is smooth. SEAT BELT Check seat belt operation. a) Check that the belt extends and retracts smoothly. b) Check that the belt is not twisted. c) Check that the buckle locks securely and releases smoothly. CHILD PROTECTOR LOCK Check that the rear door cannot be opened by the inside door handle, but that it can be opened by the outside door handle when the child protector is in the locked position. ES350/ES300h...
  • Page 53 INSPECTION DETAILS - G. RIGHT FRONT POWER WINDOW AND DOOR LOCKS a) With the “ENGINE” switch in the “IG-ON” mode, operate the power window switch. Check that the power window up and down operation is smooth. b) Check operation of the power door lock switch. c) With the doors closed, check that the power window can be fully operated after the “ENGINE” switch has been switched to the ACCESSORY or OFF mode. NOTE: This feature is canceled after 45 seconds or if either front door is opened. DRIVING POSITION MEMORY SYSTEM* a) With the “ENGINE” switch in the “IG-ON” mode and the shift lever in the “P” position, check the operation: 1. Adjust the passenger’s seat to the desired position. 2. While pressing the “SET” button, press down button “1,” “2” or “3” until a beep is heard. 3. Check all buttons (1, 2 and 3) to make sure that all memorized settings operate correctly. SEAT BELT Check seat belt operation. a) Check that the belt extends and retracts smoothly. b) Check that the belt is not twisted. c) Check that the buckle locks securely and releases smoothly. d) Check that the adjustable seat belt anchor operates properly and that it securely locks in position.
  • Page 54 INSPECTION DETAILS - G. RIGHT FRONT SEAT ADJUSTMENT Check seat adjustment operation. a) Power seat adjustment Seat position adjustment Seatback angle adjustment Seat cushion angle adjustment Vertical height adjustment Lumbar support adjustment Seat cushion length adjustment* b) Head restraint adjustment* Pull the head restraints up. Down Push the head restraint down while pressing the lock release button. c) Angle adjustment * If equipped ES350/ES300h...

  • Page 55: Glove Box

    INSPECTION DETAILS - G. RIGHT FRONT SUN VISOR AND VANITY MIRROR a) Check that the sun visor is easy to use: Flip down Unhook and swing to the side b) Slide the cover and check that the vanity light comes on. GLOVE BOX Check that the glove box opens and closes smoothly and that it does not make any noise during operation. Open Unlock Lock LUGGAGE SECURITY SYSTEM Check that the trunk opener disable switch operates properly. Off ES350/ES300h...
  • Page 56 INSPECTION DETAILS - H. FRONT BUMPER FRONT LICENSE PLATE & MOUNTING BRACKET INSTALLATION Refer to TSIB. ES350/ES300h...
  • Page 57 INSPECTION DETAILS - I. UNDER VEHICLE (SAFETY/DAMAGE) BEFORE LIFTING VEHICLE WHEEL LUG NUT TORQUE (Should be checked if wheels have been taken off) Using a torque wrench, tighten all wheel lug nuts to the specified torque in the order of the numbers in the illustration to the left. Torque specifications: 76 ft-lbf (103 N•m, 10.5 kgf•m) WHEEL CENTER CAPS Install the wheel center caps on the wheels. TIRES Visually inspect all tires for damage and/or defects. TIRE POSITIONING Refer to TSIB FRONT WHEEL OPENING EXTENSION PAD INSTALLATION Refer to TSIB ES350/ES300h...
  • Page 58 INSPECTION DETAILS - I. UNDER VEHICLE (SAFETY/DAMAGE) AFTER LIFTING VEHICLE REMOVE WHEEL FILM Visually inspect rotors for rust. NOTE: For the best rotor rust prevention, retain wheel film on vehicle until just prior to customer delivery. If leakage is found, see Repair Manual. CHASSIS INSPECTION FOR LEAKAGE OR DAMAGE a )Visually and by hand check the following components for proper installation, clamping, connection and damage: • Brake lines, hoses and protectors • Fuel lines, hoses and protectors • Steering linkage and dust boots • Drive shaft boots • Parking brake cable b )Visually check the following components for fluid leakage: • Engine • Transmission/Hybrid transaxle • Brake lines • Fuel lines c )Visually check the entire underside of the body for proper rust-resistant coating.

  • Page 59: Exhaust System

    INSPECTION DETAILS - I. UNDER VEHICLE (SAFETY/DAMAGE) FLUID LEAKS a) Engine (cylinder head and around the head cover) b) Brake lines and hoses c) Radiator and hoses d) Fuel lines and hoses e) Transmission f) Front shocks g) Transmission/Hybrid transaxle RUBBER BODY PLUGS Install the rubber body plugs into the torque box holes. NOTE: Plugs are shipped with the vehicle and put in the glove compartment. EXHAUST SYSTEM GS shown, ES similar Visually check for leaks and damage to the exhaust pipes and mufflers. Ensure they are properly installed. Softly hit cold pipes with fist. FLUID LEAKS a) Rear brake system b) Rear shocks c) Rear differential * If equipped ES350/ES300h...
  • Page 60 INSPECTION DETAILS - J. ROAD TEST BOTT DOT ROAD TEST LAYOUT As part of the PDS road test, the vehicle must be driven over a rough road surface or over Bott Dots in order to check for squeaks and rattles. If a rough surface is not available for this road test, Bott Dots should be installed on the dealership property where vehicles can be safely driven 5 to 10 mph. (See Bott Dots installation instructions below, as recommended and provided by TMC Quality Division.) Bott Dots are available at industrial supply outlets. ES350/ES300h...

  • Page 61: Fill Up Fuel Tank

    INSPECTION DETAILS - J. ROAD TEST A comprehensive road test is vital in order to ensure that a perfect automobile is delivered to a Lexus customer. We recommend that you map out a specific road test course that includes a variety of road conditions including stop and go, highway speed and rough road surfaces.

  • Page 62: Electric Cooling Fans

    INSPECTION DETAILS - J. ROAD TEST ENGINE OPERATION COLD AND HOT ENGINE/HYBRID SYSTEM OPERATION WHILE DRIVING a) Check engine performance over a broad range of driving conditions including acceleration, cruising and deceleration. b) Make sure engine operation is smooth and responsive. c) Make sure the gauges, speedometer and engine indicator operations are smooth and accurate. ELECTRIC COOLING FANS a) Check that the engine cooling fans rotate smoothly. CAUTION: The engine cooling fans are controlled depending on engine coolant temperature. Do not touch the fans when the engine is hot. b) Turn the air conditioning on and build up sufficient pressure. Check that the electric cooling fans turn on and rotate smoothly. CAUTION: The electric cooling fans are controlled depending on air conditioning refrigerant pressure. Do not touch the fans when the “A/C” switch is turned on. PARKING BRAKE Check brake effort. Check for pull or any abnormal noise.

  • Page 63: Lane Departure Alert

    INSPECTION DETAILS - J. ROAD TEST B RAKE PEDAL: IF PEDAL DOES NOT OPERATE CORRECTLY, USE REPAIR MANUAL TO CHECK, ADJUST AND TROUBLESHOOT. See Repair Manual if needed. INTIAL CALIBRATION OF COMPASS* Refer to TSIB. TRANSMISSION/HYBRID TRANSAXLE OPERATION HEADLIGHTS LANE DEPARTURE ALERT* Check that the indicator light illuminates on the multi- information display when the switch is pressed and released. * If equipped ES350/ES300h...

  • Page 64: Cruise Control

    INSPECTION DETAILS - J. ROAD TEST CRUISE CONTROL* a) Check the cruise control functions: • ON-OFF • SET • RES • CANCEL b) Check that the preset speed is canceled by: • Depressing the brake pedal • Using cancel switch and “ON-OFF” button For details regarding the operation of cruise control, refer to the Owner’s Manual. Dynamic Radar Cruise Control System* c) Press the “ON-OFF” button and check that the indicator in the instrument cluster comes on and “RADAR READY” appears on the multi-information display. (Vehicle-to-vehicle distance control mode) d) Check that cruise control mode is changed between vehicle-to-vehicle distance control mode and conventional (fixed speed) control mode by pressing the cruise control lever for longer than about 1 second. (Indicator in the instrument cluster comes on) e) Check that the vehicle-to-vehicle distance setting is changed from “Long” to “Medium” to “Short” and then...

  • Page 65: Driving Mode Select

    INSPECTION DETAILS - J. ROAD TEST DRIVING MODE SELECT Check that the driving modes operate properly. Normal mode Eco driving mode Check that the indicator light illuminates on the display. Sport mode Check that the indicator light illuminates on the display. EV DRIVE MODE* Check that the EV drive mode operates properly and that the indicator light illuminates when the EV drive mode button is pressed. * If equipped ES350/ES300h...

  • Page 66: Squeaks And Rattles

    INSPECTION DETAILS - J. ROAD TEST TRAC AND VSC SYSTEM a) Turning off the TRAC system Check that the indicator light illuminates on the multi- information display when the switch is quickly pressed and released. b) Turning off the TRAC and VSC systems Check that the indicator light illuminates on the multi- information display when the switch is pressed and held for more than 3 seconds. c) Set the VSC off switch “ON.” STEERING OPERATION AND OFF-CENTER a) Check steering for smooth turning operation and any unusual noise. b) Check that the steering wheel is correctly aligned when driving on a level road surface. NOTE: For details about adjustment and inspection, refer to the Repair Manual. AIR CONDITIONING AND HEATER FUNCTIONS SQUEAKS AND RATTLES Check for squeaks and rattles in the following: a) Instrument panel b) Doors...
  • Page 67 INSPECTION DETAILS - J. ROAD TEST ABNORMAL NOISE OR VIBRATION Check for vibration or abnormal noise while the vehicle is in motion. a) Wind noise b) Power train (engine) c) Road noise (tires) d) Other BRAKE LIGHTS AND BACKUP LIGHTS CHECK HORN TURN OFF RADIO, AIR CONDITIONING, SEAT HEATERS, LIGHTS OWNER’S MANUALS AND PORTFOLIO(S) a) Place the Quick Guide booklet in the glove box. b) Check that the Owner’s Manual Portfolio contains the Owner’s Manual(s) and place in the trunk. c) Check that the airbag information label is affixed on the glove box door and is visible with the glove box closed.
  • Page 68 COMPLETION COMPLETION ES350/ES300h...
  • Page 69 Floor Mat Installation see TSIB, p.2 I have attended the "Technical Introduction to Lexus Course L005" at the Lexus Area Office. I have read and understand the PDS Manual, PDS precautions, and applicable PDS TSIBs. I have lifted the vehicle and performed under vehicle safety/damage inspection. I have road tested vehicle long enough to test hot engine and driven over rough road/Bott dots to test for rattles/squeaks.
  • Page 70 COMPLETION BATTERY MAINTENANCE FOR IN-STOCK VEHICLES & PRE-DELIVERY Refer to TSIB. MAINTENANCE FOR HV/AUXILIARY BATTERY BEFORE DELIVERY Refer to TSIB. LONG TERM VEHICLE STORAGE GUIDELINES Refer to TSIB. FLOOR MAT INSTALLATION DURING PDS Refer to TSIB. ES350/ES300h...
  • Page 71 INDEX Technical Service Information Glove box Steering wheel switches Bulletins (TSIB) Available on TIS Glove box portfolio Sun visor & vanity mirror 33,42 See cover page Headlights 10,11,50 Theft deterrent system Manual Head restraints 13,34,38 Tilt & telescopic steering wheel 24 Air conditioning 25,53 Heater Tools, jack and jack handle Anti-glare inside rearview mirror 33 Heated steering wheel Trunk Armrest HomeLink garage door opener 33 Trunk close switch ® Audio system Hybrid system coolant level Trunk opener button Automatic high beam Hybrid transmission operation Trunk storage extension...

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Es300h 2017

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