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FLETCHER Alfamacchine U400 Instruction Manual

Semi-auto/pneumatic underpinner
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Name
Function
Model / Type
Serial number
Year of manufacture
Manual Revision
PLEASE RETAIN FOR FUTURE REFERENCE
INSTRUCTIONS MANUAL
FRAME ASSEMBLING MACHINE
ASSEMBLY OF FRAMES BY INSERTION OF METAL V-NAILS
U400 (previous version MINIGRAF 144)
2011
01

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Summary of Contents for FLETCHER Alfamacchine U400

  • Page 1 INSTRUCTIONS MANUAL Name FRAME ASSEMBLING MACHINE Function ASSEMBLY OF FRAMES BY INSERTION OF METAL V-NAILS Model / Type U400 (previous version MINIGRAF 144) Serial number Year of manufacture 2011 Manual Revision PLEASE RETAIN FOR FUTURE REFERENCE...
  • Page 2 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 Alfamacchine S.r.l. Via Selva 23/25 47122 Forlì - Italy CE DECLARATION OF CONFORMITY CE CONFORMITY DECLARATION Il Fabbricante / the Manufacturer Alfamacchine S.r.l. con sede legale in / Address Via Selva, 23/25 47122 Forlì...

  • Page 3: Table Of Contents

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 TRANSLATION OF THE ORIGINAL INSTRUCTIONS INDEX INTRODUCTION TO USE ................................. 2 1.1. HOW TO CONSULT THIS MANUAL AND THE SYMBOLS ADOPTED ............... 2  :$51,1* 67,&.(56  ,1',&$7,216 VHH ¿JXUH ....................2 1.3.

  • Page 4: Introduction To Use

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 DANGER - WARNING BEFORE USING THE MACHINE PLEASE READ THIS MANUAL CAREFULLY SO THAT YOU BECOME FAMILIAR WITH THE MACHINE, ITS ENVISAGED USE AND ANY RISKS ASSOCIATED WITH IT. Keep the Use and Maintenance Manual in good condition: Remember, it is an integral part of the machine.
  • Page 5 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 PERMITTED USE The machine described herein is designed to be run by 1 operator suitably trained and instructed with regard to residual risks. The operator must have the same skills, in terms of safety, as the maintenance technicians and adequate professional competence.
  • Page 6 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 FORBIDDEN USE DANGER - WARNING FURTHERMORE IT IS PROHIBITED TO USE THE MACHINE IN AN INCORRECT MANNER, IN PARTICULAR: ‡ QHYHU OHDYH WKH ORDGHG PDFKLQH XQDWWHQGHG ‡ QHYHU XVH ÀDPPDEOH FRUURVLYH RU WR[LF VXEVWDQFHV WR FOHDQ WKH PDFKLQH ‡...
  • Page 7 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 PERSONNEL AUTHORIZED TO USE THE MACHINE 7KLV PDFKLQH KDV EHHQ GHVLJQHG DQG PDQXIDFWXUHG WR EH XVHG E\ TXDOL¿HG SHUVRQQHO ZLWK DGHTXDWH WUDLQLQJ H[SHULHQFH DQG VNLOOV LQ accordance with the characteristics described below: Operators / Apprentices: ‡...

  • Page 8: Technical Features

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 SERVICE CONDITION USER LIMITS Special and additional prescriptions, not envisaged, may be requested for machines intended for: ‡ RXWGRRU XVH ‡ KDQGOLQJ SRWHQWLDOO\ H[SORVLYH PDWHULDOV ‡ XVH LQ SRWHQWLDOO\ H[SORVLYH DQGRU ÀDPPDEOH DWPRVSKHUHV ‡...

  • Page 9: Products Processed - Handled Or Generated

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 Material Recommended sharpness Soft woods and plastic transparent stick Medium wood brown stick Hard wood green stick Very Hard Wood and MDF red stick 1.5. PRODUCTS PROCESSED - HANDLED OR GENERATED The products handled by the machine described herein must be made up of wooden mouldings of various hardness, with multiple surface ¿QLVKHV IRU WKH SXUSRVH RI PDNLQJ IUDPHV IRU SLFWXUHV PLUURUV GLVSOD\ FDVHV FXSERDUG GRRUV HWF The main technical characteristics of the products handled by the machine described herein are provided below.

  • Page 10: Emission Of Airborne Noise

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 1.6. EMISSION OF AIRBORNE NOISE NOTE – The manufacturer declares, under his own responsibility, that the machine produces a continuous equivalent A-weighted sound pressure level of 72 dB. DANGER – WARNING: TO AVOID THE DANGER OF HEARING DAMAGE CAUSED BY SHRILL OR INSISTENT NOISE, THE MACHINE OPERATOR AND MAINTENANCE TECHNICIAN MUST ALWAYS USE APPROPRIATE HEARING PROTECTION, SUCH AS HEARING DEFENDERS OR EARPLUGS.

  • Page 11: Description Of Safety Functions

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 5HVLGXDO ULVN RI ¿QJHU FUXVKLQJ :LWK WKH DGMXVWDEOH SRO\FDUERQDWH JXDUG LQ WKH KLJK RU ORZ SRVLWLRQ WKHUH LV D UHVLGXDO ULVN RI ¿QJHU FUXVKLQJ IRU RSHUDWRUV and maintenance technicians, inside the slot on the working bench along the stroke of the V-nail shooting unit.
  • Page 12 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 0DFKLQH JXDUGV DQG VDIHW\ GHYLFHV GUARDS / TYPE OF SAFEGUARDED Ref. PROTECTIVE HAZARD DEVICES – POSITION Polycarbonate panel secured $GMXVWDEOH JXDUG to metal supports which can EH DGMXVWHG E\ DFWLQJ RQ WKH relative knobs, to prevent access to the stopper.

  • Page 13: 1.10. Description Of The Machine

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 1.10. DESCRIPTION OF THE MACHINE 7+( 8 )5$0( $66(0%/,1* 0$&+,1( LV D PDFKLQH IRU SURGXFLQJ ZRRGHQ IUDPHV 0RUH VSHFL¿FDOO\ LW MRLQV WRJHWKHU WKH IUDPH mouldings (which maybe pre-glued or dry) using metal V-nails. All operating phases such as: loading and unloading of the frame, clamping, head movement and nailing are completely manual.
  • Page 14 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 :RUNLQJ EHQFK The working bench is the surface on which manual operations take SODFH WR PRYH FODPS DQG MRLQ WKH IUDPH PRXOGLQJV DQG KROGV DOO the operator controls. It is made up of the following main parts: (A) Vertical moulding clamp unit Mobile and tilting fence unit with 2 knobs & ...
  • Page 15 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 9QDLO PDJD]LQH DQG 9QDLO ¿ULQJ KHDG 7KH PDJD]LQH FDQ DFFRPPRGDWH ORDGHUV RII ¿YH GLIIHUHQW KHLJKWV B C D H5-H7-H10-H12-H15. Selection of the V-nail height to be used is made by simply changing the loader without no need for any tools.
  • Page 16 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 $GMXVWDEOH WLOWLQJ IHQFH XQLW The fence unit, positioned on the working bench, can slide along WKH DVVHPEO\ OLQH RI WKH ¿ULQJ XQLW ,WV SRVLWLRQ LV DGMXVWHG E\ WKH operator based on the size of the moulding in relation to the position of the front clamp (rod clamp).
  • Page 17 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 +HDG PRYLQJ KDQGOH This device allows the operator to move the carriage which supports WKH 9QDLO ¿ULQJ XQLW WR WKH SRLQW LQ ZKLFK 9QDLOV DUH WR EH LQVHUWHG Operation of the handle controls is obtained only after having pressed the pedal.

  • Page 18: Installation

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 INSTALLATION 2.1. STORAGE The machine, intended for indoor installation must be stored, if necessary, in well ventilated storage facilities and protected from dust. 7KH GHOLYHUHG HOHPHQWV PXVW UHPDLQ LQ WKHLU RULJLQDO SDFNLQJ XQWLO WKH WLPH RI ¿QDO LQVWDOODWLRQ $OO SDUWV RI WKH PDFKLQH VXEMHFW WR WKH ULVN RI R[LGDWLRQ DUH SURWHFWHG ZLWK JUHDVH DQG SURWHFWLYH VSUD\V DW WKH WLPH RI GLVSDWFK WR SUHYHQW oxidation caused by weather conditions.

  • Page 19: Transport, Lifting And Handling

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 2.3. TRANSPORT, LIFTING AND HANDLING Dimensions, weight and handling of individual machine parts MACHINE BODY Machine height ..........A = 190 mm-13/64 in Machine depth ..........B = 600mm - 24’’ Machine width ..........

  • Page 20: Removing The Packaging

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 2.5. REMOVING THE PACKAGING 'HVFULSWLRQ RI WKH SDFNDJLQJ The machine may be shipped in a container or on a lorry. In both cases the same type of packing is envisaged which is suitable for guaranteeing the good condition and proper preservation of the machine during transport up to the time of delivery to the customer.

  • Page 21: Preliminary Preparation And Adjustment Procedures

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 PRELIMINARY PREPARATION AND ADJUSTMENT PROCEDURES 3.1. POSITIONING 6XLWDELOLW\ RI WKH ÀRRU ± VXSSRUWLQJ VXUIDFH The machine must be positioned on a solid, reinforced concrete foundation. 7KH ÀRRU PXVW KDYH DQ DGHTXDWH ORDG EHDULQJ FDSDFLW\ WR VXSSRUW WKH ZHLJKW RI WKH PDFKLQH 7KH ÀRRU PXVW EH GHVLJQHG DQG SUHSDUHG by the user.

  • Page 22: Assembly Of Separately Shipped Units

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 3.3. ASSEMBLY OF SEPARATELY SHIPPED UNITS DANGER – CAUTION All assembly activities concerning machine units supplied separately, include highly delicate operations which call IRU VLJQL¿FDQW H[SHULHQFH &RQVHTXHQWO\ WKH\ PXVW EH FDUULHG RXW H[FOXVLYHO\ E\ SHUVRQQHO DSSRLQWHG GLUHFWO\ E\ WKH manufacturer or authorised by the same and, in any case, under the manufacturer’s responsibility.
  • Page 23 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 ,QVWDOODWLRQ RI WKH EUDFNHW V\VWHP IRU WKH ZRRGHQ ZRUN VXUIDFH The wooden work surface (not supplied) and the working bench must be aligned carefully so that the lower surface of the mouldings rest fully on the entire support surface when the double stopper presses down on the ends of the mouldings.
  • Page 24 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 Stand assembly Installation can be completed in a few simple steps as described below: 1. Screw the four support feet into the base of the stand.  3URFHHG ZLWK DVVHPEO\ E\ MRLQLQJ WKH EDVH % WR WKH XSULJKWV $ DQG WKH FUDGOH ¿WWHG ZLWK VXSSRUWV &  3.
  • Page 25 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 ,QVWDOODWLRQ RI WKH ¿OWHU XQLW RSWLRQDO 7KH VWDQGDUG PDFKLQH LV ¿WWHG ZLWK D TXLFN¿W FRXSOHU RQ WKH FRPSUHVVHG DLU LQOHW ,W LV DOVR GHVLJQHG VR WKDW D ¿OWHU XQLW ZLWK UHJXODWRU (optional) can be installed.
  • Page 26 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 3.4.2. Compressed air supply The compressed air supply must be maintained in compliance with the following technical prescriptions: ‡ 7KH FRPSUHVVHG DLU VXSSO\ PXVW EH RI WKH W\SH DQG LQWHQVLW\ VSHFL¿HG RQ WKH ¿UVW SDJH RI WKH ³SQHXPDWLF GLDJUDP´ ,I H[FHVVLYH pressure values are applied the components will be irreparably damaged.

  • Page 27: Initial Start-Up And Use Of The Machine

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 User’s compressed air production system The compressed air production system must be designed, installed and maintained in compliance with the applicable prescriptions indicated in the safety regulations in force. To high obtain quality compressed air, note that: ‡...

  • Page 28: Workstations And Operators' Tasks

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 4.1. WORKSTATIONS AND OPERATORS’ TASKS The machine described herein is designed to be run by 1 operator suitably trained and instructed with regard to residual risks. The operator must have the same skills, in terms of safety, as the maintenance technicians and adequate professional competence. The normal work area of the operator and relevant tasks/assignments are: ‡...

  • Page 29: Start-Up

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 4.4. START-UP ,QVHUW WKH FRPSUHVVHG DLU VXSSO\ FRQQHFWRU LQWR WKH PDFKLQH¶V LQOHW ,I WKH ¿OWHU XQLW is present, insert the compressed air supply connector into the unit’s inlet. ,QVHUWLQJ 9QDLOV LQ WKH ORDGHU Insert the V-nails as follows: Turn the PLV valve (1) lever to the OFF position.
  • Page 30 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 &KDQJLQJ WKH 9QDLO ORDGHU To use V-nails of a different size it is necessary to take the loader out of the magazine and change it . This is carried out in the following simple steps: 2.
  • Page 31 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 9QDLO ¿ULQJ KHDG DOLJQPHQW 0HFKDQLFDO DOLJQPHQW RI WKH 9QDLO ¿ULQJ KHDG LV QHFHVVDU\ IROORZLQJ ORRVHQLQJ FDXVHG E\ ZRUN RSHUDWLRQV ZHDU RQ FRPSRQHQWV MDPPLQJ GXULQJ ¿ULQJ UHSODFHPHQW RI SDUWV PDLQWHQDQFH 7KH SDUWV ZKLFK QHHG WR EH DOLJQHG ZLWK RQH DQRWKHU DUH KHDG /EORFN VXSSRUW 9QDLO magazine and loader.
  • Page 32 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 $GMXVWPHQW DOLJQPHQW DQG WLOWLQJ RI WKH IHQFHV 2. Another method for aligning the fences is obtained using a reference frame with a very precise cut at 90°, 120° or 135°, 1.
  • Page 33 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 Fixed fences, optional  7R YDU\ WKH FRQWDFW DQJOH LW LV QHFHVVDU\ WR UHSODFH WKH ¿[HG fence with one of the right angle. 7KH IHQFH IRU ƒ MRLQV $ IRXUVLGHG IUDPH LV SDUW RI VWDQGDUG machine equipment.
  • Page 34 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 Fence unit disassembly. 2. Once the knob has been unscrewed, you can remove the slider (G) from the bottom part of the working bench. 1. To remove the fence support simply unscrew the knob of the clamp (F) $GMXVWLQJ WKH KHLJKW DQG UHSODFLQJ WKH YHUWLFDO FODPS stopper...
  • Page 35 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 3. In the case of a magnetic support, tighten the socket head screw (H). 4. In the case of a magnetic stopper holder, tighten the socket head screw (H). 5.
  • Page 36 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 $GMXVWLQJ WKH URG FODPS DQG PRELOH IHQFH %DVHG RQ WKH VL]H RI WKH IUDPH EHLQJ DVVHPEOHG D QXPEHU RI DGMXVWPHQWV QHHG WR EH PDGH FRQFHUQLQJ WKH URG FODPS DQG WKH PRELOH IHQFH 7R PDNH WKH DGMXVWPHQWV SURFHHG DV IROORZV 1.
  • Page 37 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 $GMXVWLQJ WKH WLOW RI WKH ZRUNEHQFK Depending on the operator’s needs, the workbench can be tilted. 7R FDUU\ RXW DGMXVWPHQWV SURFHHG DV IROORZV 1. Slacken the handle (A) located on one of the legs of the stand, under the working bench. 2.
  • Page 38 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 $GMXVWLQJ 91DLO SRVLWLRQLQJ 7KH PDFKLQH LV HTXLSSHG ZLWK D PRELOH 9QDLO ¿ULQJ XQLW DVVHPEOHG on a carriage which is controlled manually by means of a handle. The maximum stroke of the carriage is 200 mm. Various nail LQVHUWLRQ SRLQWV $ FDQ EH GH¿QHG ZLWKLQ WKLV UDQJH 7KLV SLFWXUH VKRZV  9QDLOV LQVHUWHG DORQJ WKH MRLQ EHWZHHQ two mouldings.
  • Page 39 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 Position of the handle The machine is designed to operate with the handle on either the right or left side. To change its position proceed as follows: 2. Extract the 3 pipes from the connectors, taking care to make a 1.

  • Page 40: Working Cycle

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 4.5. WORKING CYCLE DANGER – CAUTION During normal use, the machine must only process the products/materials indicated in this manual. Safety measures and the indications on residual risks must always be observed during machine operation. &KHFN WKH 91DLO PDJD]LQH LV IXOO DQG WKH KHDG LV LQVWDOOHG FRUUHFWO\ DQG DOO DGMXVWPHQWV KDYH EHHQ SHUIRUPHG Insert the compressed air supply line directly into the machine or LQWR WKH ¿OWHU XQLW LI LQVWDOOHG...

  • Page 41: 4.5.1. Cycle Stop

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 4.5.1. CYCLE STOP DANGER - WARNING THE MACHINE MUST BE SWITCHED OFF AFTER USE. THE COMPRESSED AIR LINE MUST BE DISCONNECTED. PNEUMATIC ACTUATORS MAY HOLD ACCUMULATED ENERGY WHICH MUST BE DISCHARGED OF PRESSURE TO AVOID HAZARDOUS UNEXPECTED MOVEMENTS.

  • Page 42: General Warnings

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 5.4. GENERAL WARNINGS DANGER - WARNING BEFORE PERFORMING ANY MAINTENANCE, CLEANING, REPLACEMENT OF PARTS AND TROUBLESHOOTING, PAY THE UTMOST ATTENTION TO THE DECALS AFFIXED TO THE MACHINE. DURING ALL ACTIVITIES DO NOT TAMPER WITH OR DEACTIVATE ANY OF THE SAFETY DEVICES FOR ANY REASON, EITHER TO CREATE BYPASSES OR TO USE THEM FOR PURPOSES OTHER THAN THEIR INTENDED USE AS PRESCRIBED BY THE MANUFACTURER.

  • Page 43: Tasks That Can Be Performed By The Operator

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 5.7. TASKS THAT CAN BE PERFORMED BY THE OPERATOR $ OLVW RI DOO WKH SHULRGLFDO FKHFNVLQVSHFWLRQV DGMXVWPHQW DQG FRQWURO RSHUDWLRQV DQG 5287,1( 0$,17(1$1&( RSHUDWLRQV ZKLFK FDQ be carried out by the machine operator is provided below. The position of the machine components is shown in the layouts provided as an appendix to this manual.

  • Page 44: Tasks That Can Be Performed Only By Maintenance Technicians

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 5.8. TASKS THAT CAN BE PERFORMED ONLY BY MAINTENANCE TECHNICIANS The ROUTINE MAINTENANCE operations which must be performed by a maintenance technician are indicated below. The instructions concerning the replacement are not given in this manual and they must therefore be explicitly requested from the machine manufacturer, which reserves the responsibility for the replacement interventions.
  • Page 45 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 ./. segue It the hammer is worn out or chipped, Grease the hammer piston and the seals well then insert it in the special hole taking proceed to replace the whole piston. care not to pinch the lip seal.
  • Page 46 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 FREQUENCY CHECK METHODS AND RESULTS Every 5,000,000 Check / replace the Proceed with disassembly by following the instructions in the heading MECHANICAL V-nails inserted "L" support block ADJUSTMENTS / MAINTENANCE At least once a month All the parts inside the casings and in the machine housings where the motors are installed, must be kept clean and dry.

  • Page 47: Cleaning

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 5.9. CLEANING DANGER – CAUTION It is prohibited to manually clean, oil or grease moving machine parts and elements unless this is strictly necessary for VRPH VSHFL¿F WHFKQLFDO UHTXLUHPHQW ,I WKLV LV WKH FDVH DOO VXLWDEOH PHDVXUHV PXVW EH WDNHQ WR SUHYHQW KD]DUGV Workers must be informed by means of clearly visible warning signs.
  • Page 48 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 FREQUENCY ZONE - METHODS PERSONALE When necessary THE WORKING BENCH AND THE HEAD must be kept clean from all residues Also the operator RI JOXHV XVHG WR MRLQ WKH IUDPHV 'R QRW XVH ZDWHU 8VH D SHWUROHXP EDVHG cleaning product.
  • Page 49 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 FREQUENCY ZONE - METHODS PERSONALE At least once every six CAREFULLY CLEAN THE MAGAZINE AND THE LOADERS. Maintenance technician months TO PERFORM THIS OPERATION, THE MAGAZINE MUST BE DISMANTLED AS FOLLOWS: 1.

  • Page 50: 5.10. Lubrication

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 5.10. LUBRICATION During lubrication operations: 1. Avoid bringing oil and/or grease into contact with the skin. 2. During oil and/or grease changes use protective gloves. %RWK VSHQW DQG IUHVK OXEULFDQWV DUH KLJKO\ SROOXWLQJ IRU GLVSRVDO RI OXEULFDQWV FRQVXOW \RXU OXEULFDQW GHDOHU RU FRQWDFW D VSHFL¿F WR[LF waste disposal company.
  • Page 51 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 FREQUENCY METHODS AND RESULTS LUBRICATION At least once every Lubricate the hammer piston by following the instructions provided in the heading Maintenance technician six months ROUTINE MAINTENANCE. Lubricate the carriage guides located under the working bench. When necessary Maintenance technician To gain access and perform lubrication the maintenance technician must:...

  • Page 52: Troubleshooting And Release Of Moving Parts

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 TROUBLESHOOTING AND RELEASE OF MOVING PARTS ,I DQ\ RI WKH PRYLQJ SDUWV EHFRPHV MDPPHG LQ RUGHU WR UHOHDVH LW LQ FRQGLWLRQV RI VDIHW\ WKH PDFKLQH RSHUDWRU PXVW ¿UVW VWRS WKH PDFKLQH DQG WKHQ LQIRUP WKH SHUVRQV LQ FKDUJH RI PDLQWHQDQFH LI KH KDV QRW EHHQ DXWKRULVHG WR UHOHDVH MDPPHG SDUWV EHIRUHKDQG The following section describes operations for troubleshooting and releasing moving parts that can be performed by maintenance technicians.
  • Page 53 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 PROBLEM / METHODS AND ANCILLARY NOTES 327(17,$/ &$86( 6 FAULT When the button Replace the pressure regulator Faulty Pressure regulator is pressed, the pressure indicated RQ WKH JDXJH GURSV Replace the piping with one of greater diameter. The delivery line is too VLJQL¿FDQWO\ PRUH long or of an unsuitable...

  • Page 54: Reinstallation And Reuse

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 REINSTALLATION AND REUSE CAUTION - DANGER MOVING AND REINSTALLING THE MACHINE IN A DIFFERENT LOCATION ARE HIGHLY DELICATE OPERATIONS WHICH CALL FOR SIGNIFICANT EXPERIENCE. CONSEQUENTLY TO ENSURE THAT THE OPERATIONS ARE CARRIED OUT WITHOUT ANY RISKS FOR PERSONNEL OR THE MACHINE, THESE OPERATIONS MUST BE CARRIED OUT SOLELY AND EXCLUSIVELY BY PERSONNEL APPOINTED DIRECTLY BY THE MACHINE MANUFACTURER OR AUTHORISED BY THE SAME.

  • Page 55: Disposal

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 9.2. DISPOSAL DANGER - WARNING DISPOSE OF THE MACHINE COMPONENTS IN ACCORDANCE WITH OPERATING METHODS WHICH OBSERVE THE MAIN REGULATIONS GOVERNING SAFETY AND ENVIRONMENTAL PROTECTION IN THE COUNTRY OF DISPOSAL. 7KH PDFKLQH FDQ EH GLVSRVHG RI ZLWKRXW KDYLQJ WR UHGXFH LW WR VPDOO SLHFHV VLPSO\ VHSDUDWH WKH PDLQ XQLWV LW LV PDGH XS RI DQG ORDG them onto a lorry for transfer to a scrap merchant.
  • Page 56 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 POS. CODICE DESCRIZIONE TAVOLA 1 MONTAGGIO PIANO DI LAVORO TAVOLA 2 MONTAGGIO SLITTA TAVOLA 3 MONTAGGIO BLOCCAGGIO VERTICALE TAVOLA 5 MONTAGGIO MAGAZZINO TAVOLA 7 MONTAGGIO PROTEZIONE CE TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
  • Page 57 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 TABLE 1 - WORKING BENCH ASSEMBLY POS. CODICE DESCRIZIONE POS. CODICE DESCRIZIONE M30100001 PIANO U400 336100070 RONDELLA INDICE 735630006 MICROREGOLATORE BIT 1/8 753170008 MANIGLIA M8x25 732140001 VALVOLA 0ALF M5 PLV 753320001 POMELLO A LOBI M6x12 734230004...
  • Page 58 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 TABLE 2 - SLIDER INSTALLATION POS. CODICE DESCRIZIONE POS. CODICE DESCRIZIONE M30100004 PIASTRA SLITTA 710100061 VITE TCEI M5x70 M30100006 MANICOTTO ASTA 710100015 VITE TCEI M4x60 705050024 SEEGER I35 710100120 VITE TCEI M8x50 740550084 MANICOTTO KH2540...
  • Page 59 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 TABLE 3 - VERTICAL CLAMP INSTALLATION POS. CODICE DESCRIZIONE M22100002 COLONNA COMPLETA M30100038 ARRESTO BRACCIO 753420016 BOCCOLA D14 L25 M30100044 PERNO ANTIROTAZIONE BRACCO 710100072 VITE TCEI M6x10 M30100018 BRACCIO 334000100 ASTA BLOCCAGGIO VERTICALE 753320010...
  • Page 60 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 TABLE 5 - MAGAZINE ASSEMBLY POS. CODICE DESCRIZIONE POS. CODICE DESCRIZIONE M30100054 MAGAZZINO 732630003 REGOLATORE DI FLUSSO M30100055 CARICATORE H15 734230002 MANOMETRO 0-4 BAR 1/8 M30100056 CARICATORE H12 735630004 MICROREGOLATORE 0-4 1/8 M30100057 CARICATORE H10...
  • Page 61 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 TABLE 6 - STAND POS. CODICE DESCRIZIONE 718100016 RONDELLA 8x24 714300042 GRANO M12x1,25x16 336100060 RONDELLA CON RIPRESA 753170014 MANIGLIA M8x25 710100115 VITE TCEI M8x25 710100122 VITE TCEI M8x70 M29000007 BASE CAVALLETTO M29000006 CULLA CAVALLETTO...
  • Page 62 Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 TABLE 7 - EC SAFEGUARD POS. CODICE DESCRIZIONE 753420016 BOCCOLA Di14 L25 753870011 SPINA D4x20 753170009 MANIGLIA M8x25 730160002 RACCORDO M5 TUBO 714300008 GRANO M5x5 M30100087 PERNO PROTEZIONE 710100117 VITE TCEI M8x35 714300073 GRANO M5X8...

  • Page 63: Pneumatic Diagram

    Document Code Rev. Date saved Date printed U400 INSTRUCTIONS 02/10/2015 02/10/2015 PNEUMATIC DIAGRAM TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
  • Page 64 ALFAMACCHINE S.r.l. Via Selva, 23/25 - 47122 Forlì - FC - Tel. +39-0543/783301 Fax +39-0543/783302 http://www.alfamacchine.com...

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