1. Manuals
  2. Brands
  3. FLETCHER Manuals
  4. Industrial Equipment
  5. Alfamacchine U500
  6. Instruction manual

FLETCHER Alfamacchine U500 Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
EN
Name
Function
Model / Type
Serial number
Year of manufacture
Manual Revision
PLEASE RETAIN FOR FUTURE REFERENCE
INSTRUCTIONS MANUAL
FRAME ASSEMBLING MACHINE
ASSEMBLY OF FRAMES BY INSERTION OF METAL V-NAILS
U500-U600 (previous version MP - MC)
02

Advertisement

Table of Contents
loading

Related Manuals for FLETCHER Alfamacchine U500

Summary of Contents for FLETCHER Alfamacchine U500

  • Page 1 INSTRUCTIONS MANUAL Name FRAME ASSEMBLING MACHINE Function ASSEMBLY OF FRAMES BY INSERTION OF METAL V-NAILS U500-U600 (previous version MP - MC) Model / Type Serial number Year of manufacture Manual Revision PLEASE RETAIN FOR FUTURE REFERENCE...
  • Page 2 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Alfamacchine S.r.l. Via Selva 23/25 47122 Forlì - Italy DICHIARAZIONE DI CONFORMITA’ CE CE CONFORMITY DECLARATION Il Fabbricante / the Manufacturer Alfamacchine S.r.l. con sede legale in / Address Via Selva, 23/25 47122 Forlì...
  • Page 3 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Alfamacchine S.r.l. Via Selva 23/25 47122 Forlì - Italy CE DECLARATION OF CONFORMITY CE CONFORMITY DECLARATION Il Fabbricante / the Manufacturer Alfamacchine S.r.l. con sede legale in / Address Via Selva, 23/25 47122 Forlì...
  • Page 4 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)

  • Page 5: Table Of Contents

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 TRANSLATION OF THE ORIGINAL INSTRUCTIONS INDEX INTRODUCTION TO USE ................................. 2 1.1. HOW TO CONSULT THIS MANUAL AND THE SYMBOLS ADOPTED ............... 2  :$51,1* 67,&.(56  ,1',&$7,216 VHH ¿JXUH ....................2 1.3.

  • Page 6: Introduction To Use

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 DANGER - WARNING BEFORE USING THE MACHINE PLEASE READ THIS MANUAL CAREFULLY SO THAT YOU BECOME FAMILIAR WITH THE MACHINE, ITS ENVISAGED USE AND ANY RISKS ASSOCIATED WITH IT. Keep the Use and Maintenance Manual in good condition: Remember, it is an integral part of the machine.

  • Page 7: Type Of Use And Contraindications

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Sticker Description DISCONNECT ONLY WHEN THE MACHINE IS STOPPED Indicates the method for disconnecting the plug from the power socket. LIVE EQUIPMENT EVEN WHEN THE DOOR IS OPEN. Indicates how to disconnect the power supply.
  • Page 8 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 UNINTENDED USE DANGER - WARNING THE MACHINE MUST NOT BE USED IN A PROHIBITED MANNER. SPECIFICALLY: ‡ LW FDQQRW EH RSHUDWHG ZLWK SDUDPHWHUV GLIIHUHQW WR WKRVH VKRZQ LQ WKH ³7(&+1,&$/ &+$5$&7(5,67,&6´ WDEOH RU ZLWK SURGXFWV DQG or materials with different characteristics to those previously described in the heading “TECHNICAL CHARACTERISTICS”.

  • Page 9: Technical Features

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Operators / Apprentices: ‡ PD\ EH PDOH RU IHPDOH ‡ PXVW EH DJHG  RU RYHU ‡ PXVW KDYH IXOO XVH RI ERWK KDQGV ‡ PXVW KDYH QR SK\VLFDO RU PHQWDO GLVDELOLWLHV ‡...

  • Page 10: Products Processed - Handled Or Generated

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 V-nail characteristics V-nail type Height mm 3mm (optional) 10mm 12mm 15mm Material Recommended sharpness Soft wood and plastic transparent stick Medium wood brown stick Hard wood green stick Very Hard Wood and MDF...

  • Page 11: Residual Risks - General Information

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 1.7. RESIDUAL RISKS - GENERAL INFORMATION This manual contains a list and description of the residual risks that could not be eliminated in the design stage and that therefore remain present on the machine.

  • Page 12: Information On Emc

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 5HVLGXDO ULVN RI ¿QJHU FUXVKLQJ :LWK WKH DGMXVWDEOH SRO\FDUERQDWH JXDUG LQ WKH KLJK RU ORZ U600 SRVLWLRQ WKHUH LV D UHVLGXDO ULVN RI ¿QJHU FUXVKLQJ IRU RSHUDWRUV and maintenance technicians, inside the slot on the working bench along the stroke of the V-nail shooting unit.
  • Page 13 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Machine guards and safety devices GUARDS / Ref. TYPE OF SAFEGUARDED PROTECTIVE HAZARD DEVICES – POSITION The transparent Moveable guard polycarbonate panel stops access to the magazine on the U600 model Rear steel sheet panel Fixed guard...

  • Page 14: Description Of The Machine

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 1.11. DESCRIPTION OF THE MACHINE 7+( )5$0( $66(0%/,1* 0$&+,1( LQ WKH 8 DQG 8 YHUVLRQ LV D PDFKLQH IRU SURGXFLQJ ZRRGHQ IUDPHV 0RUH VSHFL¿FDOO\ LW MRLQV WRJHWKHU WKH IUDPH PRXOGLQJV ZKLFK PD\EH SUHJOXHG RU GU\ XVLQJ PHWDO 9QDLOV The machine is equipped with an electronic control system which is capable of performing the most varied operating cycles extremely quickly.
  • Page 15 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Working bench The working bench is made up of the following main parts: DESCRIPTION Ref. V-nail magazine Vertical stopper unit support Vertical clamp unit Alignment guides Horizontal clamping unit Head sliding slot V-NAIL MAGAZINE There are two types of V-nail magazine:...
  • Page 16 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 VERTICAL CLAMP UNIT OF THE MOULDINGS Vertical clamp unit with double hydraulic stopper This unit has been designed to immobilize the mouldings and counteract the opposing force applied by nailing, consequently it is important to position the stoppers in line with the direction of the nailing head;...
  • Page 17 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Alignment guides ,QVWDOOHG RQ WKH ZRUNLQJ EHQFK WKHVH JXLGH SURYLGH DQ DGMXVWDEOH rest which can be adapted to match the frame profile and compensate for the narrow cutting tolerances on the mouldings WKDQNV WR WKH DGMXVWPHQW NQREV $ %  )XUWKHUPRUH WKDQNV WR WKH KROHV RQ WKH ZRUNLQJ EHQFK (  WKH\ FDQ EH ¿[HG LQ GLIIHUHQW positions for creating 90°...

  • Page 18: Installation

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 :RUN VXUIDFH H[WHQVLRQV RSWLRQDO )RU MRLQLQJ XS IUDPHV H[FHHGLQJ  PP LQ OHQJWK WKH ZRUNLQJ bench needs to be increased by installing the two side extensions (A) (optional).

  • Page 19: Checks On Reception

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 2.2. CHECKS ON RECEPTION NOTES ,W LV HVVHQWLDO WR FKHFN WKH SDFNV DW WKH WLPH RI DUULYDO DQG LQ WKH SUHFLVH PRPHQW LQ ZKLFK WKH\ DUH UHFHLYHG 7KH FKHFN LV SHUIRUPHG LQ WZR VWDJHV IRU HDFK SDFN UHFHLYHG WR DYRLG PLVXQGHUVWDQGLQJV ZLWK WKH VKLSSLQJ DJHQW Administrative check 1.

  • Page 20: Lifting And Handling

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 2.4. LIFTING AND HANDLING DANGER – CAUTION ‡ 7KH PDFKLQH PXVW EH WUDQVSRUWHG WR D SRVLWLRQ DV FORVH WR WKH LQWHQGHG LQVWDOODWLRQ VLWH DV SRVVLEOH 6DLG VLWH PXVW EH checked beforehand to obtain information about the necessary clearances and dimensions, including the essential space required for installation procedures.

  • Page 21: Removing The Packaging

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 2.5. REMOVING THE PACKAGING Description of the packaging The machine may be shipped in a container or on a lorry. In both cases the same type of packing is envisaged which is suitable for guaranteeing the good condition and proper preservation of the machine during transport up to the time of delivery to the customer.

  • Page 22: Preliminary Preparation And Adjustment Procedures

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 PRELIMINARY PREPARATION AND ADJUSTMENT PROCEDURES 3.1. POSITIONING 6XLWDELOLW\ RI WKH ÀRRU ± VXSSRUWLQJ VXUIDFH The machine must be positioned on a solid, reinforced concrete foundation. 7KH ÀRRU PXVW KDYH DQ DGHTXDWH ORDG EHDULQJ FDSDFLW\ WR VXSSRUW WKH ZHLJKW RI WKH PDFKLQH 7KH ÀRRU PXVW EH GHVLJQHG DQG SUHSDUHG by the user.

  • Page 23: Assembly Of Separately Shipped Units

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 3.3. ASSEMBLY OF SEPARATELY SHIPPED UNITS DANGER – CAUTION All assembly activities concerning machine units supplied separately, include highly delicate operations which call IRU VLJQL¿FDQW H[SHULHQFH &RQVHTXHQWO\ WKH\ PXVW EH FDUULHG RXW H[FOXVLYHO\ E\ SHUVRQQHO DSSRLQWHG GLUHFWO\ E\ WKH manufacturer or authorised by the same and, in any case, under the manufacturer’s responsibility.
  • Page 24 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 2. If the machine is supplied with the console installed on the right- 3. Remove the two screws from the special support. hand side, remove the two screws (A) and the two screws (B) which act as plugs.

  • Page 25: Power Supplies

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 8. Do not force the connector into the socket. Once inserted, turn 9. Connect the machine up to the power supply and proceed with the ring nut clockwise until it is completely locked. machine testing.
  • Page 26 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 WITH REGARD TO THE MINIMUM PRESCRIBED SECTIONS of the conductors arriving from the external power sources, refer to the contents of the power circuit wiring diagram and the information provided in the heading “Technical Characteristics”. CONNECTION OF THE ELECTRICAL POWER SUPPLY must be made by inserting the connector of the cable provided into the socket found on the base panel (A).
  • Page 27 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Electrical equipment During normal machine operation, the electrical enclosure door must be closed, locked, and kept that way. When the electrical enclosure is powered the door/s must never be opened or removed. If the electrical equipment is put into storage for over three years, take into account the fact that the capacitors of the drives’...

  • Page 28: Initial Start-Up And Use Of The Machine

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 User’s compressed air production system The compressed air production system must be designed, installed and maintained in compliance with the applicable prescriptions indicated in the safety regulations in force. To high obtain quality compressed air, note that: ‡...

  • Page 29: Workstations And Operators' Tasks

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 4.1. WORKSTATIONS AND OPERATORS’ TASKS The machine described herein is designed to be run by 1 operator suitably trained and instructed with regard to residual risks. The operator must have the same skills, in terms of safety, as the maintenance technicians and adequate professional competence.
  • Page 30 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 6FKHPDWLF LQGLFDWLRQV RI WKH GDQJHU ]RQHV IRU PDFKLQH ¿WWHUV A. the V-nail magazine B. vertical blocking; & WKH 91DLO ¿ULQJ KHDG D. horizontal locking U600 U500 U600 U500...

  • Page 31: Description Of Actuators, Signals And Alarms

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 4.2. DESCRIPTION OF ACTUATORS, SIGNALS AND ALARMS 4.2.1. COMMAND AND SIGNALLING ACTUATORS For the purpose of clear and unmistakable reference, a list of all the work and command stations (including those for emergency stops only) including their position is provided below, along with the relative references to the layout attached to the electrical diagram supplied with the machine.

  • Page 32: Start-Up Functions

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 4.2.2. START-UP FUNCTIONS All start-up functions operate only when the relevant circuit is powered . Operation start-up is possible only if all safety devices are in place and operational. In control logic, appropriate interlocks are provided to ensure correct sequential start-ups.

  • Page 33: Checks, Adjustments And Start-Up

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 EMERGENCY STOP The emergency stop actuator is a red mushroom-head button on a yellow background. This is the most immediate way to completely and safely stop the moving machine in an emergency situation. Activating this device (i.e.
  • Page 34 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 START-UP DIAGNOSTIC SCREEN A. As soon as the machine is switched on, the PLC boots the operating system and the application for the graphic user interface (GUI).
  • Page 35 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Main work program A. Speed selection and blocking pressure I. Operating mode B. Fence reference J. Head direction C. Program name K. V-Nail insertion and type D. Select number of frame sides L.

  • Page 36: Production / Programming Parameters Setup

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Semi-Automatic mode: When entering the work program page, the machine is preset to SEMI-AUTOMATIC mode. ‡ 3UHVV WKH SHGDO WR DGMXVW WKH PRXOGV EORFNLQJ GHYLFHV DQG FKHFN WKH DQJOH RI WKH MRLQ ‡...
  • Page 37 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Change production VHDUFKVHOHFW WKH SURJUDP DQG FRQ¿UP E\ SUHVVLQJ 2. 5HMHFW WKH VHOHFWLRQ and return to the previous work program. Access information Delete program option not possible for the active program (highlighted in red).
  • Page 38 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Manual search from the programs list ‡ 7RXFK WKH ³3URJUDP 1DPH´ ¿HOG WR DFFHVV WKH SURJUDP OLVW  ‡ 7KH OLVW RI SURJUDPV GLVSOD\V WKH DFWLYH SURJUDP QDPH LQ UHG ‡...
  • Page 39 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 The “Auto-placement” system proposes V-nail arrangement and number depending on moulding dimensions: ‡ GH¿QH PRXOGLQJ GLPHQVLRQV ‡ DGG RU UHPRYH SRVLWLRQV ‡ FKDQJH 9QDLO W\SH KHLJKW  ‡ FKDQJH DUUDQJHPHQW DQG QXPEHU IRU HDFK SRVLWLRQ ‡...
  • Page 40 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 MODIFY A PROGRAM Touch and select ‡ :KHQ WKH VFUHHQ LV WRXFKHG ³0RGLI\´ PRGH LV DOZD\V DFWLYH until the program has been protected. ‡ ,I WKH SURJUDP LV SURWHFWHG DOO PRGLILFDWLRQV FRQWUROV DUH disenabled.
  • Page 41 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Choosing V-nail height for a new position ‡ 7RXFK WKH ³91$,/´ EXWWRQ IRU DW OHDVW  VHFRQGV DQG VHOHFW WKH new height. ‡ 7KH ³91$,/´ EXWWRQ ZLOO WDNH RQ WKH VDPH FRORXU WKDW LGHQWL¿HV the selected V-nail height.
  • Page 42 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Selecting the pressure of the clamping system, CAPS: - touch the speed selection icon (A); - select the clamping pressure for the mouldings by touching the value indicated on the graduated scale (B), bar/psi;...

  • Page 43: Mechanical Adjustments / Maintenance

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 4.4.3. MECHANICAL ADJUSTMENTS / MAINTENANCE Carry out the operations detailed below using only the tools supplied with the machine. $OO WKH DGMXVWPHQW DQG FRQWURO RSHUDWLRQV ZKLFK FDQ EH FDUULHG RXW E\ WKH PDFKLQH RSHUDWRU GXULQJ WKH SURGXFWLRQ F\FOH DUH LQGLFDWHG below.
  • Page 44 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Filling the magazine in the U500 model In the U500 model, single magazine loading requires manual activation of the PLV valve (A). The V-nail detection sensor is not present, therefore the full magazine signal is given by opening the PLV valve (A).
  • Page 45 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Filling the magazine in the U600 model In the U600 model, multiple magazine loading is performed by automatic positioning of the magazine. Each magazine has a V-nail detection sensor and a “No V-Nails” alarm.
  • Page 46 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Replace the magazines as follows: 1. Lift the protection panel (A); the magazine automatically goes to the V-nail loading position. Opening of all the V-nail pusher cylinders is commanded (magazine open).
  • Page 47 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 91DLO ¿ULQJ XQLW DOLJQPHQW U500 model: NOTES 7KLV RSHUDWLRQ PXVW EH SHUIRUPHG E\ DQ DXWKRUL]HG PDLQWHQDQFH PHFKDQLF RU DQ DGHTXDWHO\ WUDLQHG RSHUDWRU ZKR KDV WKH ULJKW VNLOOV DQG DGHTXDWH XQGHUVWDQGLQJ RI WKH machine.
  • Page 48 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Alignment guides adjustment NOTES 7KLV RSHUDWLRQ PXVW EH SHUIRUPHG E\ DQ DXWKRUL]HG PDLQWHQDQFH PHFKDQLF RU DQ DGHTXDWHO\ WUDLQHG RSHUDWRU ZKR KDV WKH ULJKW VNLOOV DQG DGHTXDWH XQGHUVWDQGLQJ RI WKH machine.
  • Page 49 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 'RXEOH K\GUDXOLF WRSSHU DGMXVWPHQW RSWLRQDO DFFHVVRU\ 7R FDUU\ RXW DGMXVWPHQWV SURFHHG DV IROORZV 1. Position the mouldings on the working bench. 2. Loosen the screw on the bottom of each cylinder using an appropriate tool (A) and lift/lower the cylinder body to the required height.
  • Page 50 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Replacing the vertical clamp unit To use one or the other of the vertical clamp units, proceed as follows. Single stopper insertion 7R LQVHUW DQG DGMXVW SURFHHG DV IROORZV 1.
  • Page 51 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Installation of interchangeable stoppers The interchangeable stoppers (A), based on work requirements, may be applied to: - Single stopper holder - Double stopper holder - Magnetic stopper holder Installe the stopper (A) for the required hardness in the stopper holder, positioning it under the slot and manually pressing it in place.
  • Page 52 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Operating pressure regulation The machine runs at 2 operating pressures: 1. Nailing pressure: 7KLV LV WKH SUHVVXUH XVHG E\ WKH 9QDLO ¿ULQJ XQLW WR LQVHUW WKH V-nails in the frame and corresponds to the line pressure.
  • Page 53 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 2. AUTOMATIC ADJUSTMENT, CAPS: 7KH HOHFWURQLF SUHVVXUH UHJXODWRU &$36 LV D GHYLFH ZKLFK DXWRPDWLFDOO\ DGMXVWV WKH FODPSLQJ SUHVVXUH UHPRYLQJ WKH QHHG IRU PDQXDO interventions by the operator. The pressure is set and memorized in each program by means of the special interface on the screen.
  • Page 54 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Adjusting V-Nail positioning SUGGESTIONS FOR MAKING PERFECT JOINS The machine is equipped with a mobile V-Nail expulsion unit, 1) V-nail types assembled on an electrically-controlled carriage which determines ,Q RUGHU WR HQVXUH WKDW WKH PDFKLQH FDQ PDNH WRS TXDOLW\ MRLQV the exact V-Nail insertion point with extreme precision.

  • Page 55: Reserved

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 4.4.4. RESERVED PAGES The following paragraphs summarise the steps required to access the reserved pages where advanced machine settings can be HQWHUHG RU PRGL¿HG Press the “KEY” icon to access the advanced functions. For security reasons, access to advanced functions is password-protected.
  • Page 56 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 U600 magazine adjustment A. Controls the solenoid valve that activates the magazine release cylinder. B. Controls the V-nail pusher cylinder opening/closure solenoid valve. C. Controls the motor to run machine zeroing by searching for a mechanical stop as a reference for positions.
  • Page 57 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 UTILITY Most utilities can be accessed using a password. Contact your Distributor or Service Centre to request the access codes. Program Backup (saving) ‡ ,QVHUW D 86% ÀDVK GULYH LQWR RQH RI WKH DYDLODEOH 86% SRUWV located on the side of the operator panel.
  • Page 58 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Daily production reports 'LVSOD\V GDLO\ SURGXFWLRQ ¿JXUHV It is possible to consult a daily production report which covers a minimum of 1 to a maximum of 45 days. Ten-day memorizing is set as a default value.
  • Page 59 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 GUI DIAGNOSTIC Upon machine start-up, during the system booting sequence, a diagnostic procedure is performed to check the machine model for which the Graphic User Interface (GUI) has been programmed (i.e. U500 or U600). 7KH *8, DSSOLFDWLRQ LV H[DFWO\ WKH VDPH IRU 8 DQG 8 PDFKLQHV EXW LW KDV EHHQ FRQ¿JXUHG IRU HLWKHU RQH RU WKH RWKHU IRU REYLRXV operating differences.

  • Page 60: Working Cycle

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 4.5. WORKING CYCLE DANGER – CAUTION During normal use, the machine must only process the products/materials indicated in this manual. Safety measures and the indications on residual risks must always be observed during machine operation. For details on the functions of each control and signalling device, refer to the “Layout and description of the control and signalling devices”...

  • Page 61: Cycle Stop

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 4.5.1. CYCLE STOP If, during the automatic operating cycle, you need to stop the machine in an emergency, press the “EMERGENCY STOP BUTTON”. Activating this device causes the machine to stop immediately, whatever the operation in progress. When the Emergency Stop Button has been pressed, an alarm message indicates the machine’s state of inactivity and all controls on the touch screen are disenabled until the system has been reset.

  • Page 62: Maintenance, Troubleshooting, And Cleaning

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 MAINTENANCE, TROUBLESHOOTING, AND CLEANING 5.1. MAINTENANCE TECHNICIAN REQUIREMENTS 7KH WHUP ³PDLQWHQDQFH´ GRHV QRW MXVW FRYHU SHULRGLFDO FRQWUROV RI QRUPDO PDFKLQH RSHUDWLRQ EXW DOVR WKH DQDO\VLV DQG FRQVHTXHQW UHFWL¿FDWLRQ RI DQ\ RI WKRVH SUREOHPV ZKLFK IRU DQ\ UHDVRQ VWRS WKH PDFKLQH IURP ZRUNLQJ SURSHUO\ RU QRW DW DOO 6SHFL¿FDOO\ SHUVRQQHO DSSRLQWHG WR SHUIRUP WKH VHUYLFLQJ FOHDQLQJ UHSODFLQJ RI SDUWV DQG WURXEOHVKRRWLQJ PXVW ZRUN LQ FRPSOLDQFH with the following aims:...

  • Page 63: Maintenance Prescriptions

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 5.3. MAINTENANCE PRESCRIPTIONS DANGER - WARNING ALL THE MAINTENANCE, CLEANING AND PARTS REPLACEMENT MUST BE CARRIED OUT SOLELY AND EXCLUSIVELY WITH THE MACHINE DISCONNECTED FROM ALL POWER SUPPLIES. It is prohibited to perform any maintenance work on parts that are in motion.

  • Page 64: Isolation From External Energy Sources

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 5.5. ISOLATION FROM EXTERNAL ENERGY SOURCES During maintenance, cleaning and replacement of parts, the machine must not be used and no commands must be transmitted. Before performing any maintenance, lubrication, cleaning and replacement of parts etc.

  • Page 65: Tasks That Can Be Performed By The Operator

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 5.7. TASKS THAT CAN BE PERFORMED BY THE OPERATOR $ OLVW RI DOO WKH SHULRGLFDO FKHFNVLQVSHFWLRQV DGMXVWPHQW DQG FRQWURO RSHUDWLRQV DQG 5287,1( 0$,17(1$1&( RSHUDWLRQV ZKLFK FDQ be carried out by the machine operator is provided below. The position of the machine components is shown in the layouts provided as an appendix to this manual.

  • Page 66: Tasks That Can Be Performed Only By Maintenance Technicians

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 5.8. TASKS THAT CAN BE PERFORMED ONLY BY MAINTENANCE TECHNICIANS The ROUTINE MAINTENANCE operations which must be performed by a maintenance technician are indicated below. The instructions concerning the replacement are not given in this manual and they must therefore be explicitly requested from the machine manufacturer, which reserves the responsibility for the replacement interventions.
  • Page 67 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 FREQUENCY CHECK METHODS AND RESULTS Every 5,000,000 Check / replace the Proceed with disassembly by following the instructions in the heading MECHANICAL V-nails inserted "L" support block ADJUSTMENTS / MAINTENANCE At least once a month Inside of the casing -...

  • Page 68: Cleaning

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 FREQUENCY METHODS AND RESULTS CHECK At least once every Using suitable instruments the resistance of the insulation on the motors must Check the effectiveness: six months be measured and checked to make sure that the measured values fall with the ‡...

  • Page 69: Cleaning The Touchscreen

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 5.9.1 CLEANING THE TOUCHSCREEN The touchscreen is the sensitive part of the display which transmits commands to the system even when gloves are worn. To guarantee optimum operation and sensitivity it is important to keep the touchscreen clean at all times and to avoid touching it with VWLFN\ ¿QJHUV 'DLO\ FOHDQLQJ RI WKH WRXFKVFUHHQ FDQ EH FDUULHG RXW E\ JHQWO\ ZLSLQJ WKH VXUIDFH RI WKH VFUHHQ ZLWK D PLFUR¿EUH FOHDQLQJ FORWK OLNH WKH ones used to clean glasses.

  • Page 70: Lubrication

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 5.10. LUBRICATION During lubrication operations: 1. Avoid bringing oil and/or grease into contact with the skin. 2. During oil and/or grease changes use protective gloves. %RWK VSHQW DQG IUHVK OXEULFDQWV DUH KLJKO\ SROOXWLQJ IRU GLVSRVDO RI OXEULFDQWV FRQVXOW \RXU OXEULFDQW GHDOHU RU FRQWDFW D VSHFL¿F WR[LF ZDVWH disposal company.
  • Page 71 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 FREQUENCY METHODS AND RESULTS LUBRICATION At least once every Lubricate the carriage guides located under the working bench. Carriage guides six months To gain access and perform lubrication the maintenance technician must: 1.Isolate the machine from external power supplies.

  • Page 72: Troubleshooting And Release Of Moving Parts

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 TROUBLESHOOTING AND RELEASE OF MOVING PARTS ,I DQ\ RI WKH PRYLQJ SDUWV EHFRPHV MDPPHG LQ RUGHU WR UHOHDVH LW LQ FRQGLWLRQV RI VDIHW\ WKH PDFKLQH RSHUDWRU PXVW ¿UVW VWRS WKH PDFKLQH (also by pressing one of the emergency stop pushbuttons if present) and then inform the persons in charge of maintenance, if he has not EHHQ DXWKRULVHG WR UHOHDVH MDPPHG SDUWV EHIRUHKDQG The following section describes operations for troubleshooting and releasing moving parts that can be performed by maintenance...
  • Page 73 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 PROBLEM / METHODS AND ANCILLARY NOTES 327(17,$/ &$86( 6 FAULT Machine runs noisily. &KHFN IRU DQ\ MDPPLQJ RI PRYLQJ SDUWV DQGRU SHUIRUP OXEULFDWLRQ DV UHTXLUHG Machine moving parts are not well lubricated.

  • Page 74: Reinstallation And Reuse

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 REINSTALLATION AND REUSE CAUTION - DANGER MOVING AND REINSTALLING THE MACHINE IN A DIFFERENT LOCATION ARE HIGHLY DELICATE OPERATIONS WHICH CALL FOR SIGNIFICANT EXPERIENCE. CONSEQUENTLY TO ENSURE THAT THE OPERATIONS ARE CARRIED OUT WITHOUT ANY RISKS FOR PERSONNEL OR THE MACHINE, THESE OPERATIONS MUST BE CARRIED OUT SOLELY AND EXCLUSIVELY BY PERSONNEL APPOINTED DIRECTLY BY THE MACHINE MANUFACTURER OR AUTHORISED BY THE SAME.

  • Page 75: Disposal

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 9.2. DISPOSAL DANGER - WARNING DISPOSE OF THE MACHINE COMPONENTS AND ALL IT ELECTRICAL EQUIPMENT IN ACCORDANCE WITH OPERATING METHODS WHICH OBSERVE THE MAIN REGULATIONS GOVERNING SAFETY AND ENVIRONMENTAL PROTECTION IN THE COUNTRY OF DISPOSAL.

  • Page 76: Pneumatic Diagram U500

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 PNEUMATIC DIAGRAM U500 TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)

  • Page 77: Pneumatic Diagram U600

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 PNEUMATIC DIAGRAM U600 TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)

  • Page 78: Caps Pneumatic Diagram

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 CAPS PNEUMATIC DIAGRAM TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)

  • Page 79: Wiring Diagram U500

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 WIRING DIAGRAM U500 TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)

  • Page 80: Wiring Diagram U600

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 WIRING DIAGRAM U600 EK273 /1 1M1.2-bwn 2M2.2-blk 3M1-bwn 6M2.2-sh 2M2-blk 3M1.2-blue 5M2.2-blue 7M2-sh 1M1-blue 4M2.2-yel 3M2.2-gre 4M2-yel 1M2.2-red 3M2-gre 1M2-red 10M5 S5H15 S4H12 S3H10 S2H7 S1H5 EK273 /2 TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)

  • Page 81: Caps Wiring Diagram

    Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 CAPS WIRING DIAGRAM TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)

  • Page 82: Exploded-View Drawings U600-U500

    Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 EXPLODED-VIEW DRAWINGS U600-U500 TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
  • Page 83 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
  • Page 84 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 U600 TAB.2 MAGAZINE GROUP - GRUPPO MAGAZZINO Alfamacchine 10.2015 1XPHUR 2JJHWWR 7LWROR 4XDQWLWj RJJHWWR  9,7( 7&(, 0[ 81,   =%  3(77,1( 0$*$ ==,12 &21),*85$%,/( 0&  0$*$==,12 &21),*85$%,/( 0&...
  • Page 85 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 U600 TAB.3 MAGAZINE MOTOR GROUP - GRUPPO MOTORE MAGAZZINO Alfamacchine 10.2015 1XPHUR 2JJHWWR 7LWROR 4XDQWLWj RJJHWWR  3,$675,1$ ),66$**,2 02725( 0$*$==,12 0&  3,$675$ 6267(*1202725( 0$*$==,12 0&  3,$675$ &$03$1$ 0&...
  • Page 86 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 U600 TAB.4 MAGAZINE SLIDE GROUP - GRUPPO SLITTA MAGAZZINO Alfamacchine 10.2015 1XPHUR 2JJHWWR 7LWROR 4XDQWLWj RJJHWWR  7(67$7$ 3267(5,25( 6/,77$ 0&  &203/(7$  721'2 '[ ,1 98/.2//$1  68332572*8,'$ 6(1625, 0$*$==,120&...
  • Page 87 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 U600 TAB.5 HEAD GROUP - GRUPPO TESTA Alfamacchine 10.2015 1XPHUR 2JJHWWR 7LWROR 4XDQWLWj RJJHWWR  %2&&2/$ 98/.2//$1 + 0&  7(67$7$3267(5,25( 6/,77$ 0&  &203/(7$  9,7( 7&(, 0[ 81,   =%  7(67$7$ [  ' &,/,1' 52 (638/6,21( *5$))( 0&...
  • Page 88 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 U600 TAB.6 HEAD MOTOR GROUP - GRUPPO MOTORE TESTA Alfamacchine 10.2015 1XPHUR 2JJHWWR 7LWROR 4XDQWLWj RJJHWWR /,1*8(77$ /,1*8(77$ [[ [[  3,$12 0&  9,7( 7&(, [ 81,   =%  &23(5&+,2 38/(**,$ )2//( 533 03 0 &...
  • Page 89 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 U600 TAB.7 CE MAGAZINE SAFETY GUARD - PROTEZIONE CE MAGAZZINO Alfamacchine 10.2015 1XPHUR 2JJHWWR 7LWROR 4XDQWLW RJJHWWR  3527(=,21( 32/,&$5%21$72 0$*$==,12 0&  68332572 02%,/( 3527(=,21( 0$*$==,12 0&  68332572 ),662 3527(=,21( 0$*$==,12 0&...
  • Page 90 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 U series TAB.10 VERTICAL CLAMP GROUP - GRUPPO BLOCC. VERTICALE Alfamacchine 10.2015 1XPHUR 2JJHWWR 7LWROR 4XDQWLWj RJJHWWR  68332572 0 $67$ %/2&&$**,2 9(57,&$/(  320(//2 &21 63,1725( $ 02 //$  $67$ %/2&&$* *,2 9(57,&$/( 3257$7$0321(  7$0321( $1*2 /2 &203/(72  3$' /6+$3(' 6+25(  %/$&.
  • Page 91 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 U500 TAB.13 HEAD GROUP ASSEMBLY - MONTAGGIO GRUPPO TESTA Alfamacchine 10.2015 1XPHUR 2JJHWWR 7LWROR 4XDQWLWj RJJHWWR  %2&&2/$ 98/.2//$1 + 03  9,7( 7&(, 0[ 81,    =%  0256(772 '( 17 &,1*+,$ 533 030&...
  • Page 92 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 U500 TAB.14 HEAD MOTOR GROUP - GRUPPO MOTORE TESTA Alfamacchine 10.2015 1XPHUR 2JJHWWR 7LWROR 4XDQWLWj RJJHWWR /,1*8(77$ /,1*8(77$ [[ [[  3,$12 03  9,7( 7&(, [ 81,   =%  &23(5&+,2 38/(**, $ )2//( 533 030&...
  • Page 93 Codice Documento Rev. Data di salvataggio Data di stampa U500-U600 ISTRUZIONI 04/11/2015 04/11/2015 Alfamacchine U500 TAB.15A FLOOR STAND EXPLODED VIEW U600 ESPLOSO DEL CAVALLETTO 10.2015 9HGL HOHQFR 7$% % TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
  • Page 94 Codice Documento Rev. Data di salvataggio Data di stampa U500 - U600 ISTRUZIONI 04/11/2015 04/11/2015 Alfamacchine U500 TAB.15B FLOOR STAND EXPLODED VIEW U600 ESPLOSO DEL CAVALLETTO 10.2015 Numero Oggetto Titolo Quantità Numero Oggetto Titolo Quantità oggetto oggetto 735280004 PRESSOSTATO PM10A 1/8 T2,5 BAR ART.922 710100003 VITE TCEI 4x10 UNI 5931 8.8 Z.B.
  • Page 95 ANNEX A INSTRUCTIONS MANUAL PLEASE RETAIN FOR FUTURE REFERENCE...
  • Page 96 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 ANNEX A - ORIGINAL INSTRUCTION MANUAL INDEX SERVICE CONDITIONS ..................................3 ELECTRICAL EQUIPMENT POWER INPUT ............................. 4 MACHINE CUSTOMIZATION ................................6 Start option (7): ..................................... 7 Automatic head positioning (10): ..............................7 Setting the sequence of the mouldings blocking devices (14) .......................
  • Page 97 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 SERVICE CONDITIONS SERVICE CONDITION USER LIMITS Installation type Indoor )ORRU FRQGLWLRQV +RUL]RQWDO DQG VPRRWK LUUHJXODULW\ DQG JUDGLHQW WROHUDQFH ZLWKLQ 6XSSRUWLQJ VXUIDFH FKDUDFWHULVWLFV )ORRULQJ LQ FRPSOLDQFH ZLWK KHDOWK DQG VDIHW\ UHTXLUHPHQWV LQ WKH ZRUNSODFH LQ DFFRUGDQFH ZLWK DOO DSSOLFDEOH OHJLVODWLRQ Maximum ambient air temperature +40°C...
  • Page 98 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 ELECTRICAL EQUIPMENT POWER INPUT 7KH PDLQ WHFKQLFDO FKDUDFWHULVWLFV RI WKH PDFKLQH GHVFULEHG LQ WKLV LQVWUXFWLRQ PDQXDO DUH SURYLGHG EHORZ MANUFACTURER’S TECHNICAL CHARACTERISTIC TYPE USER LIMITS WARRANTY ALTERNATE CURRENT POWER SUPPLY 1 N PE Nature of the current 9DOXH DW IXOO FXUUHQW ORDG...
  • Page 99 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 MANUFACTURER’S USER LIMITS TECHNICAL CHARACTERISTIC TYPE WARRANTY RECOMMENDED OVERCURRENT PROTECTION DEVICE ! VHH WKH ZLULQJ GLDJUDP 9 Rated insulation voltage ! VHH WKH ZLULQJ GLDJUDP $ Rated current  VHH WKH ZLULQJ GLDJUDP $ Magnetic relay regulation Thermal relay regulation...
  • Page 100 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 MACHINE CUSTOMIZATION Pedal options set-up: 7KH IRRWSHGDO VZLWFK LV HVVHQWLDO IRU VWDUWLQJ WKH PDFKLQH VWDSOLQJ F\FOH ,Q WKH VWDQGDUG FRQ¿JXUDWLRQ WKH SHGDO PXVW EH SUHVVHG GRZQ for the entire duration of the cycle. If the pedal is released the operating cycle stops. 7KH XVHU PD\ FXVWRPL]H PDFKLQH VWDUW PRGHV DQG FRQWURO WKH VWDSOLQJ F\FOH E\ PRGLI\LQJ WKH SHGDO VHWXS LQ DFFRUGDQFH ZLWK WKH RSWLRQV OLVWHG EHORZ 7RXFK WKH ³.(<´...
  • Page 101 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 Start option (7): Select the cycle start mode and head positioning. MANUAL START ON FIRST RUN = ON (8): the system sets the cycle start mode to manual (START) every time the user exits the program page or changes program.
  • Page 102 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 Setting the sequence of the mouldings blocking devices (14): 7KLV RSWLRQ DOORZV WKH XVHU WR VHOHFW WKH VHTXHQFH RI WKH PRXOGLQJV EORFNLQJ GHYLFHV %\ DFWLQJ RQ WKH SRVLWLRQ VHOHFWRU RQ WKH ³722/6´ SDJH WKH XVHU FDQ GHFLGH ZKLFK RI WKH WZR EORFNLQJ GHYLFHV 9HUWLFDO RU +RUL]RQWDO KH ZLVKHV WR DFWLYDWH ¿UVW RU DFWLYDWH WKHP VLPXOWDQHRXVO\ Selecting to activate the blocking devices one after another, at different times, can be very useful in improving the perfect alignment of the frame before it is stapled.
  • Page 103 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 Zeroing commands (22): ,W LV SRVVLEOH WR H[HFXWH WKH ]HURLQJ FRPPDQG IRU WKH 91DLO PDJD]LQH DQG KHDG PRWRUV VR DV WR UHVHW WKH ³]HUR´ UHIHUHQFHV RI WKHLU positions after maintenance operations or mechanical adjustments have been made.
  • Page 104 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 LANGUAGE SELECTION Press the button (A) as many times as required to reach the ODQJXDJH VHWWLQJ \RX ZLVK WR VHOHFW SELEZIONE DELLA LINGUA SETTING THE DATE AND TIME The CPU backup device guarantees operation of the system clock IRU XS WR DSSUR[LPDWHO\  ZHHNV ZLWK WKH PDFKLQH VZLWFKHG RII 3URJUDPV GDWD DQG FRQ¿JXUDWLRQV RQ WKH RWKHU KDQG DUH QHYHU ORVW...
  • Page 105 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 AUTOMATIC PROGRAM CREATION ,W LV SRVVLEOH WR PDNH WKH PDFKLQH DXWRPDWLFDOO\ FUHDWH WKH ZRUN SURJUDP E\ UHDGLQJ D EDUFRGH 7KH  W\SH EDUFRGH LV JHQHUDWHG E\ VRIWZDUH RQ D 3& DYDLODEOH RQ UHTXHVW ZLWK ZKLFK WKH SURJUDP LV HGLWHG DV VKRZQ LQ WKH H[DPSOH 7KH XVHU FDQ SHUVRQDOL]H WKH IRUPDW RI WKH FRGH E\ PRGLI\LQJ WKH OHQJWK RI WKH  ¿HOGV LW LV PDGH XS RI 7KH FHQWUDO ³'$7$´...
  • Page 106 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 C.A.P.S. – AUTOMATIC PRESSURE REGULATION SYSTEM 7KH HOHFWURQLF SUHVVXUH UHJXODWRU &$36 LV D GHYLFH ZKLFK automatically adjusts the clamping pressure thus eliminating the need for manual interventions by the operator. 7KH SUHVVXUH LV VHW DQG PHPRUL]HG LQ HDFK SURJUDP E\ PHDQV RI WKH special interface on the screen.
  • Page 107 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 IMAGE ASPECT METHODS AND RESULTS 7KH VWDSOLQJ VSHHG LFRQ VKRZV RQO\ RQH The automatic pressure regulator is not column. active or is not available. 7KH VWDSOLQJ VSHHG LFRQ VKRZV WZR FROXPQV &ROXPQ  RQ WKH ULJKW VKRZV WKH QDLOLQJ speed level.
  • Page 108 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 CAPS ACTIVATION - Enter the right password to access the machine setup menu.  7RXFK WKH ³35(6685(´ EXWWRQ WR VHH WKH DXWRPDWLF SUHVVXUH FRQWURO FRQ¿JXUDWLRQ SDJH - Touch the “PRESSURE CONTROL” button to use the device. Pressure values table NOTES - Do not modify the pressure levels table.
  • Page 109 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 SOFTWARE VERSION $FFHVV WKH DODUPV KLVWRU\ SDJH IRU LQIRUPDWLRQ RQ WKH VRIWZDUH YHUVLRQ LQVWDOOHG Contact the after sales service for the updating procedure. ALARMS AND HISTORY DISPLAY PAGE 7RXFK WKH ³WULDQJOH´...
  • Page 110 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 CONTROL CONSOLE CONNECTIONS PANEL  SRZHU VXSSO\ DQG &DQ%XV FRQQHFWRU  :L)L DQWHQQD FRQQHFWRU LI LQVWDOOHG 3- Type A USB ports 4- RJ45 socket, optional 5- Connectors layout label  61 DQG 0$&...
  • Page 111 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 TRANSFERRING PROGRAMS ONTO OTHER MACHINES Copy: It is possible to quickly and easily transfer programs created on RQH PDFKLQH WR RWKHU PDFKLQHV XVLQJ D 86% ÀDVK GULYH ,QVHUW WKH HPSW\ 86% ÀDVK GULYH LQWR RQH RI WKH DYDLODEOH SRUWV 7RXFK WKH ³NH\´...
  • Page 112 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 CONNECTIVITY WITH WI-FI SYSTEM (optional accessory) Application not envisaged on the Standard model. Contact your supplier for methods of use and setup. Ask the supplier if the WI-FI option has been installed on the control card. <RX PXVW KDYH D :L)L URXWHU WR FUHDWH DQ $FFHVV 3RLQW DQG FRQQHFW WKH PDFKLQH RQOLQH RU IRU UHPRWH DSSOLFDWLRQV &RQWDFW WKH DIWHU VDOHV VHUYLFH WR UHTXHVW :L)L DFWLYDWLRQ The antenna is supplied separately.
  • Page 113 Document Code Rev. Date saved Date printed U500 - U600 ANNEX 04/11/2015 04/11/2015 WI-FI ACTIVATION Application not envisaged on the Standard model. Contact your supplier for methods of use and setup. Ask the supplier if the WI-FI option has been installed on the control card.
  • Page 114 ALFAMACCHINE S.r.l. Via Selva, 23/25 - 47122 Forlì - FC - Tel. +39-0543/783301 Fax +39-0543/783302 http://www.alfamacchine.com...

This manual is also suitable for:

Alfamacchine u600

Table of Contents