Contents CONTENTS Before setting up and using the F625, you should be thoroughly familiar with its controls and setup procedure. You should also be thoroughly familiar with each component of the Inserting system the F625 is being used with. This Guide is organised into three sections: 1.
• Don’t remove machine covers. Refer servicing to qualified personnel. Mains Electrical Connection In some countries the F625 is supplied with a moulded mains lead. In other countries, or if the supplied lead is not used, the following information applies: 1.
Introduction 1.2 What the Conveyor Stacker Does The Model F625 Conveyor Stacker is a belt stacker designed as output device for the DI800 and DI875 inserting systems, but also as general output device for other machines. The Conveyor Stacker operates at a right or left angle and also in-line with optional parts.
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Introduction 1.3 Main Components (Continued) Start sensor adjustment knob Adjustable brushes The sensor position determines Used to prevent material material overlap bouncing back Entry Guide Kit Sensor bracket 1 Is used in conjunction with DI875 Inserting System Exit Rollers for the DI875 Inserter For a secure transport of heavy envelopes Docking plate for the DI800 Inserter Helps positioning the Stacker to the inserter...
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Introduction Optional In-line Kit The In-Line Kit is used when the material enters the Conveyor Stacker at the short end. This is the preferred configuration when running heavy, large envelopes. Start sensor adjustment knob Sensor bracket 2 Idler roller position The sensor position determines adjustment knob material overlap...
Introduction 1.4 The Control Panel The control panel can be positioned either side of the unit, depending on system configuration. Speed selector Run-out button Power switch For setting belt Runs the belt at For switching speed full speed - when on/off main you want to gather power...
Operation 2. OPERATION 2.1 Setting up for operation with the DI800 Inserter 1. Place the Docking plate under the DI800 Inserter. The feet should go through the oblong cut-outs and position the plate correctly. 2. The plate should be in the inner position for 90 degree operation.
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Operation 2.1 Setting up for operation with the DI800 Inserter (Cont’d) 4. Check the correct height of the Stacker. Place the Stacker close to the Inserter and check whether the studs on the side of the Stacker fit into the openings in the Docking plate.
Operation 9. Loosen the two knobs (F) on the inserter and move the deflector to its top position. 2.2 Operation with the DI800 Inserter 1. Place one envelope on the belt. 3mm clearance 2. Loosen the front and rear end side guide knobs (A) of the side guide with the sensor bracket only.
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Operation 2.2 Operation with the DI800 Inserter (Continued) 6. Start the DI800 system. 7. Adjust the envelope overlap by moving the Start sensor. When the sensor is moved away from the inlet the distance between the envelopes will be larger, and vice versa. Keep the step as small as possible without envelopes building up too much.
Operation 2.3 Setting up for DI800 and optional In-Line Kit 1. The docking plate should be in the outer position for in-line operation. Lift the inserter slightly to be able to position the plate. 2. Remove the deflector from the Inserter by loosening the two knobs (A).
Operation 2.4 Operation with DI800 and optional In-Line Kit Basic setting of side guides for DL size envelopes. Basic setting of side guides for C5 size envelopes. Only the right hand side guide needs to be moved when changing format. Idler wheel Adjust the wheel position;...
Operation 2.5 Setting up for operation with the DI875 1. Install Entry Guide Kit, Sensor Bracket Entry Guide Kit 1 and Sensor as shown in the picture. For right hand orientation, install the parts mirrored. Sensor Sensor bracket 1 Docking studs 2.
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Operation 2.5 Setting up for operation with the DI875 (Continued) 4. Make sure the Exit roller shaft is installed on the inserter. Exit rollers Side guide 5. Loosen the front- and rear end knobs and move the side guide as close as possible to the inserter Front end adjustment knob (rear end knob not visible)
Operation 2.6 Operation with the DI875 1. Place one envelope on the belt. 3mm clearance 2. Loosen the front and rear end side guide knobs (A) of the side guide with the sensor bracket only. Make sure the side guide rests on the belt! 3.
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Operation 2.6 Operation with the DI875 (Continued) 7. Start the DI875 system. 8. Adjust the envelope overlap by moving the Start sensor. When the sensor is moved away from the inlet the distance between the envelopes will be larger, and vice versa. Keep the step as small as possible without envelopes building up too much.
Operation 2.7 Setting up for the DI875 and optional In-Line Kit 1. Install Sensor Bracket 2, Start sensor Start sensor Sensor bracket 2 and Idler roller assembly as illustrated. Idler roller assembly 2. Adjust the Stacker height so that the Docking studs docking studs can enter the cut-out in the DI875 output end.
Operation 2.8 Operation with the DI875 and optional In-Line Kit 1. Place one envelope on the belt. 2. Centre the side guides around the middle, approx. 6mm (1/4”) wider than the envelope. Use the front and rear scales to simplify the centring. 3.
F625 Conveyor Stacker, or require service or assistance with your particular application, please call Pitney Bowes or the dealer serving your area. The phone number will be on a sticker on your F625, and/or on the back cover of this guide.
Power 100-240VAC ±10%, 50/60 Hz, 1A Power consumption 70W Heat emission 70 Joule/s (240 Btu/hr) Compliance: Pitney Bowes certifies that the F625 complies with the requirements of the Low Voltage Directive 73/23EEC and the EMC Directive 89/336/EEC Material Specifications: The side guides are adjustable in between 115mm and 357mm.
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