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Ditch Witch 410sx Support

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410sx - SUPPORT

SERIAL NUMBER

SERIAL NUMBER
Record the serial number and date of purchase in spaces
provided. Serial number is located on rear section near
articulation joint.
Date of manufacture:
Date of purchase:
Serial number:
Engine serial number:
Trenching attachment serial number

SUPPORT

1

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  • Page 1: Support

    410sx - SUPPORT SERIAL NUMBER SUPPORT SERIAL NUMBER Record the serial number and date of purchase in spaces provided. Serial number is located on rear section near articulation joint. Date of manufacture: Date of purchase: Serial number: Engine serial number:...

  • Page 2: Support Procedure

    Return damaged parts to dealer for inspection and warranty consideration. Order genuine Ditch Witch replacement or repair parts from your authorized Ditch Witch dealer. Use of another manufacturer's parts may void warranty.

  • Page 3: Intended Use

    This unit is designed for operation in temperatures typically experienced in excavation and construction work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch Witch dealer. Use in any other way is considered contrary to the intended use. EQUIPMENT MODIFICATION This equipment was designed and built in accordance with applicable standards and regulations.
  • Page 4 410sx - SUPPORT...

  • Page 5: Foreword

    If you sell your equipment, be sure to give this manual to the new owner. If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address:...
  • Page 6 Copyright 2009 by The Charles Machine Works, Inc., Perry, Oklahoma , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Airrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of...

  • Page 7: Table Of Contents

    410sx - CONTENTS CONTENTS SUPPORT ........1 Serial Number .
  • Page 8 410sx - CONTENTS TRACTOR ........41 Daily Inspection .
  • Page 9 SPECIFICATIONS ......121 410sx Standard Unit ......121 H400 Trencher .
  • Page 10 410sx - CONTENTS...

  • Page 11: Overview

    An optional trenching attachment, drilling attachment, and reel carrier are available. The 410sx is powered by a liquid-cooled 45 hp (33.4 kW) four-cylinder Deutz diesel engine.

  • Page 12: Plow

    410sx - OVERVIEW PLOW t02om003a.eps 1. Feed tube 2. Vibrator 3. Sod cutter 4. Plow blade...

  • Page 13: Trenching Attachment

    410sx - OVERVIEW TRENCHING ATTACHMENT TRENCHING ATTACHMENT 2om004a.eps 1. Digging chain 2. Restraint bar 3. Serial number 4. Boom...

  • Page 14: Drilling Attachment

    410sx - OVERVIEW DRILLING ATTACHMENT DRILLING ATTACHMENT t02om005a.eps 1. Coupler 2. Zerk 3. U-joint...

  • Page 15: Controls

    410sx - CONTROLS CONTROL CONSOLE OVERVIEW CONTROLS CONTROL CONSOLE OVERVIEW 1. Start assist switch 9. Voltmeter 2. Engine oil pressure 10. Throttle indicator 11. Coolant temperature 3. Hydraulic oil temperature gauge indicator 12. Plow lift 4. Ignition switch 13. Trenching lift 5.

  • Page 16: Control Console Descriptions

    410sx - CONTROLS CONTROL CONSOLE DESCRIPTIONS CONTROL CONSOLE DESCRIPTIONS Start Assist Switch This switch activates glow plugs for easier starting. Starting above 32°F (0°C): • Set throttle at high idle. • Turn ignition switch to the on position. • Hold in the start assist button for 6-10 seconds, then release.
  • Page 17 410sx - CONTROLS CONTROL CONSOLE DESCRIPTIONS Engine Oil Pressure Indicator This indicator lights when engine oil pressure is too low. Light will come on briefly when engine is started. If light comes on when engine is running: • Turn engine off.
  • Page 18 410sx - CONTROLS CONTROL CONSOLE DESCRIPTIONS Hourmeter This gauge shows machine operating time. Use to schedule service. c00ic017a.eps Speed/Direction Control (orange) This lever controls unit speed and direction. • Push toward "F" to move forward. • Pull toward "R" to move in reverse.
  • Page 19 410sx - CONTROLS CONTROL CONSOLE DESCRIPTIONS Operator Presence Switch (inside handle) This switch prevents machine from running when digging or driving unless operator activates the switch by pressing down the handle. Note: Audio alarm will sound when control is out of neutral.
  • Page 20 410sx - CONTROLS CONTROL CONSOLE DESCRIPTIONS Throttle (black) This lever adjusts engine speed. • Push to increase engine speed. • Pull to decrease engine speed. c00ic009a.eps Ignition Switch This switch is used with start assist switch to start engine. To start: Starting above 32°F (0°C):...
  • Page 21 410sx - CONTROLS CONTROL CONSOLE DESCRIPTIONS Plow Lift (green) This lever raises or lowers plow. • Push to lower plow. • Pull to raise plow. c00ic001a.eps Trencher Lift (green) This lever raises or lowers trencher boom. Can be used only when engine is running.
  • Page 22 410sx - CONTROLS CONTROL CONSOLE DESCRIPTIONS Roto Witch Control (black) This lever controls optional drilling attachment. See DRILLING ATTACHMENT or Roto Witch Operator's Manual for additional information. • Push to rotate clockwise. c00ic007a.eps • Pull to rotate counterclockwise. Digging Chain Control (yellow) This lever controls optional trencher digging chain direction.

  • Page 23: Frame Overview

    410sx - CONTROLS FRAME OVERVIEW FRAME OVERVIEW 1. Parking brake 2. Fuel level indicator 3. Plow swing release 4. Frame lock...

  • Page 24: Frame Control Descriptions

    410sx - CONTROLS FRAME CONTROL DESCRIPTIONS FRAME CONTROL DESCRIPTIONS Parking Brake (orange) This lever engages parking brake. • Push down to engage. • Pull up to disengage. Fuel Gauge This gauge shows fuel level. Refill as necessary with No. 2 diesel...
  • Page 25 410sx - CONTROLS Plow Swing Lock (blue) This lever controls plow swing lock. • Move toward plow to disengage lock. • Move toward front to engage lock. Frame Lock (yellow) This device prevents articulation joint from moving during transport or maintenance.
  • Page 26 410sx - CONTROLS...

  • Page 27: Safety

    Use equipment carefully. Stop operation and investigate anything that does not look or feel right. • Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use. When you see this safety alert sign, carefully read and follow all instructions.

  • Page 28: Accessories

    410sx - SAFETY ACCESSORIES ACCESSORIES Fire Extinguisher A fire extinguisher should be kept on or near the unit but away from possible points of ignition. The fire extinguisher should always be classified for both oil and electric fires. It should meet legal and regulatory requirements.

  • Page 29: Emergency Procedures

    410sx - SAFETY EMERGENCY PROCEDURES EMERGENCY PROCEDURES Before operating any equipment, review emergency procedures and check that all safety precautions have been taken. EMERGENCY SHUTDOWN - Release operator presence switch and turn ignition switch to STOP. Electric Strikes When working near electric cables, remember the following: •...
  • Page 30 410sx - SAFETY EMERGENCY PROCEDURES If an Electric Line is Damaged If you suspect an electric line has been damaged and you are near pedestrian unit, DO NOT MOVE and do not touch unit. Take the following actions. The order and degree of action will depend upon the situation.
  • Page 31 410sx - SAFETY EMERGENCY PROCEDURES If a Fiber Optic Cable is Damaged Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. If Machine Catches on Fire Perform emergency shutdown procedure and then take the following actions.

  • Page 32: Jobsite Classification

    410sx - SAFETY JOBSITE CLASSIFICATION JOBSITE CLASSIFICATION Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. Inspecting Jobsite • Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations.
  • Page 33 410sx - SAFETY JOBSITE CLASSIFICATION Selecting a Classification Jobsites are classified according to underground hazards present. If working . . . then classify jobsite as . . . within 10’ (3 m) of a buried electric electric cable within 10’ (3 m) of a natural...
  • Page 34 410sx - SAFETY JOBSITE CLASSIFICATION Applying Precautions Once classified, precautions appropriate for jobsite must be taken. Electric Jobsite Precautions Use one or both of these methods on electric jobsites. • Expose hazard cable by careful hand digging or soft excavation.
  • Page 35 410sx - SAFETY JOBSITE CLASSIFICATION Other Jobsite Precautions You can use a variety of methods to safely dig around other underground hazards. Talk with those responsible for hazards to determine which precautions should be taken or if digging should be attempted.

  • Page 36: Safety Alert Classifications

    410sx - SAFETY SAFETY ALERT CLASSIFICATIONS SAFETY ALERT CLASSIFICATIONS You will see the following safety symbols: indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 37 410sx - SAFETY SAFETY ALERTS SAFETY ALERTS Moving digging teeth will kill you or cut off arm or leg. Stay away. NOTICES: • Machine might lunge when digging starts. Allow 3’ (1 m) between digging teeth and obstacle. • Keep everyone at least 6’ (2 m) from machine and attachments.
  • Page 38 410sx - SAFETY SAFETY ALERTS Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. Fluid or air pressure could pierce skin and cause injury or death. Stay away. NOTICES: • Before disconnecting lines, turn off engine and operate controls to relieve system pressure.
  • Page 39 410sx - SAFETY SAFETY ALERTS Rollover possible. If machine rolls, you could be killed or crushed. Runaway possible. Machine could run over you or others. Learn how to use all controls. Start and operate only from operator’s position. Crushing weight could cause death or serious injury.
  • Page 40 410sx - SAFETY SAFETY ALERTS Looking into fiber optic cable could result in permanent vision damage. Do not look into ends of fiber optic or unidentified cable. Explosion possible. Serious injury or equipment damage could occur. Remove internal batteries before using external power source.

  • Page 41: Tractor

    410sx - TRACTOR DAILY INSPECTION TRACTOR DAILY INSPECTION For safe and efficient use of your machine, do the following before each day’s work: • Check general appearance of unit and attachments. Look for loose, worn or damaged parts and fluid leaks.

  • Page 42: Startup

    Read engine manufacturer's starting and operating instructions. Follow directions for new engine break-in. • Read operator’s manual before operating equipment. Follow instructions carefully. Contact your Ditch Witch dealer for operation information or demonstration. • Wear necessary safety and personal protective equipment required by job.
  • Page 43 410sx - TRACTOR STARTUP 1. Engage parking brake. 2. Starting above 32°F (0°C): • Turn ignition switch to the on position. • Set throttle at high idle. • Hold in the start assist button for 6-10 seconds, then release. •...

  • Page 44: Shutdown

    410sx - TRACTOR SHUTDOWN SHUTDOWN Improper control function could cause death or serious injury. If control does not work as described in instructions, stop machine and have it serviced. 1. Return all controls to neutral or disengaged position. 2. Engage parking brake.

  • Page 45: Drive

    410sx - TRACTOR DRIVE DRIVE Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. NOTICE: Drive slowly and cautiously at all times. Jobsite hazards could cause death or serious injury. Use correct equipment and work methods.
  • Page 46 410sx - TRACTOR DRIVE 7. Press and hold operator presence switch. 8. Move speed/direction control to forward or reverse position. 9. Adjust throttle control for desired ground speed. 10. To turn move speed/direction control. Push to turn right. Pull to turn left.

  • Page 47: Plow

    410sx - TRACTOR PLOW PLOW Setup Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. NOTICE: Cutting, drilling, or working materials such as concrete, sand, or rock containing quartz may result in exposure to silica dust.
  • Page 48 NOTICE: Swinging plow or raised attachments can cause rollover on slopes. Use attachments or counterweights to make front and rear loads balance when all attachments are raised. Contact your Ditch Witch dealer about counterweighting for your equipment and soil type. EMERGENCY SHUTDOWN: Release operator presence switch and turn ignition switch to STOP.
  • Page 49 410sx - TRACTOR PLOW 6. Attach material being pulled or fed. Pull: • Insert material into pulling grip. • Tape grip with duct tape. Feed: • Remove cable guide. • Feed cable through tube from top to bottom. • Replace cable guide and tighten fasteners.
  • Page 50 410sx - TRACTOR PLOW Operation Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. NOTICE: Cutting, drilling, or working materials such as concrete, sand, or rock containing quartz may result in exposure to silica dust.
  • Page 51 410sx - TRACTOR PLOW EMERGENCY SHUTDOWN: Release operator presence switch and turn ignition switch to STOP. 1. Ensure that vibrator control is in neutral position. 2. Start engine. 3. Disengage parking brake. 4. Move speed/direction control forward to begin moving.

  • Page 52: Optional Equipment

    STOP. OPTIONAL EQUIPMENT Blades Several blade lengths and types are available. See your authorized Ditch Witch dealer to select the blade right for your needs. Reel Carrier Reel carriers are designed to fit your Ditch Witch equipment and speed cable installation.

  • Page 53: Transportation

    410sx - TRANSPORTATION LIFT TRANSPORTATION LIFT Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away. Procedure Before lifting, check SPECIFICATIONS. Use a hoist capable of supporting the equipment’s size and weight. Engage parking brake, frame lock and plow swing lock before lifting.

  • Page 54: Tiedown

    410sx - TRANSPORTATION TIEDOWN TIEDOWN Points Tiedown points are identified by tiedown decals. Securing tractor and attachments to trailer at any other points is unsafe and can cause damage. Procedure Engage frame lock and plow swing lock. Attach tiedowns at front D-rings and rear cut-outs.

  • Page 55: Load

    410sx - TRANSPORTATION LOAD LOAD 1. Engage parking brake. 2. Place all attachment controls in neutral position. 3. Engage plow swing lock. 4. Place speed/direction control in neutral position. 5. Move throttle control to midpoint. 6. Start machine. See TRACTOR for proper start up procedure.

  • Page 56: Haul

    410sx - TRANSPORTATION HAUL HAUL Tractor with attachments can be hauled by trailer. Before hauling check the following: • Check that loading ramps and trailer will support weight. See SPECIFICATIONS. • Check that adequate chains and load binders are available.

  • Page 57: Unload

    410sx - TRANSPORTATION UNLOAD UNLOAD 1. Remove chains and load binders. 2. Start machine. See TRACTOR for proper start up procedures. 3. Raise attachments away from trailer deck keeping them as low as possible. 4. Disengage frame lock. 5. Move throttle control to midpoint.

  • Page 58: Tow

    410sx - TRANSPORTATION Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. NOTICE: • If tractor becomes disabled and must be moved without its own power, bypass ground drive pump or hydraulic system will be damaged.
  • Page 59 410sx - TRANSPORTATION To tow: 1. Check that all controls are in neutral position. 2. Locate tow valve on front of hydraulic pump, behind battery. 3. Turn tow valve 1/4 turn so that flat sides are horizontal (1). 4. Disengage parking brake.
  • Page 60 410sx - TRANSPORTATION...

  • Page 61: Trenching Attachment

    NOTICE: Keep digging boom and attachments low when operating on slopes. Counterweighting may be necessary to balance front and rear loads when attachments are raised. Tire ballast, counterweights, or attachments can be used. Talk to your Ditch Witch dealer about the correct counterweighting for your equipment.
  • Page 62 410sx - TRENCHING ATTACHMENT SETUP 1. Move unit to starting point of trench. 2. Move speed/direction control to neutral position. 3. Engage parking brake. 4. Adjust throttle control to half throttle position. 5. Push boom lift control until boom and chain are 1” (25 mm) above ground surface.

  • Page 63: Operation

    410sx - TRENCHING ATTACHMENT OPERATION OPERATION Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. NOTICE: Cutting or drilling concrete containing sand or rock containing quartz may result in exposure to silica dust. Use respirator, water spray or other means to control dust.
  • Page 64 410sx - TRENCHING ATTACHMENT OPERATION Flying objects thrown by machine may strike people. Wear hard hat and safety glasses. Moving digging teeth will cause death or serious injury. Stay away. NOTICES: • Comply with all utility notification regulations before digging or drilling.
  • Page 65 410sx - TRENCHING ATTACHMENT OPERATION 1. Engage parking brake. 2. Lower digging boom to just above ground surface. 3. Push digging chain control to start digging chain rotation. DIGGING CHAIN WILL MOVE. 4. Increase engine speed to full throttle. 5. Slowly lower digging boom to digging depth.
  • Page 66 410sx - TRENCHING ATTACHMENT OPERATION 8. When trench is finished, move speed/direction control to neutral position. 9. Adjust throttle control to half throttle position. 10. Pull boom lift control to raise boom to top of trench. 11. Pull digging chain control to stop digging chain rotation.

  • Page 67: Optional Equipment

    410sx - TRENCHING ATTACHMENT OPTIONAL EQUIPMENT OPTIONAL EQUIPMENT Chain A variety of chains, teeth, and tooth patterns are available to provide efficient digging at any jobsite. For more information, contact your Ditch Witch dealer.
  • Page 68 410sx - TRENCHING ATTACHMENT...

  • Page 69: Drilling Attachment

    410sx - DRILLING ATTACHMENT PREPARE JOBSITE DRILLING ATTACHMENT PREPARE JOBSITE 1. Dig a starting trench (A) about two drill stem lengths from the obstruction and ending as close to the obstruction as possible. This trench should be as deep as the desired drilling depth.

  • Page 70: Setup

    410sx - DRILLING ATTACHMENT SETUP SETUP Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. NOTICE: • Do not alter controls. • Do not tape or tie down switch or lever. • Improper control function can cause serious injury.
  • Page 71 Do not straddle trench or drill string while drilling. • If swivel malfunctions, material being installed can rotate. Keep all persons away from material being installed. • To align drill rod when starting a bore, use a guide. Guides are available from your Ditch Witch dealership.
  • Page 72 410sx - DRILLING ATTACHMENT SETUP 1. Connect one or two lengths of drill rod, aligned in drill string guide, and install drill bit. IMPORTANT: To reduce the likelihood of bending, no more than 20’ (6 m) of drill string should be out of the trench.
  • Page 73 410sx - DRILLING ATTACHMENT SETUP Using Drill String Guide Turning shaft will kill you or crush arm or leg. Stay away. NOTICE: Keep everybody at least 10’ (3 m) away from drill rod during operation unless using drill string guide. Do not straddle trench or drill rod while drilling.

  • Page 74: Operation

    5. Drill slowly to maintain grade and prevent bending of drill rod. IMPORTANT: To align rod or pipe when starting a bore, use a guide. Guides are available from your Ditch Witch dealership.
  • Page 75 410sx - DRILLING ATTACHMENT OPERATION NOTICE: • Drill string may rise slightly during bore. • Depending on slope of terrain, use hand-held drill string guide to start the bit at slight downward or slight upward angle to compensate. • The hand-held drill string guide must be removed after 5’ (1.5 m) of drill rod has entered bore.

  • Page 76: Joint Disassembly

    410sx - DRILLING ATTACHMENT Add Rod Add Rod 1. Use control to stop drilling attachment rotation. 2. Use ground drive controls to back up unit 6” (150 mm) to loosen drill rod in ground. 3. Disconnect drill rod in ground.

  • Page 77: Backream

    410sx - DRILLING ATTACHMENT BACKREAM BACKREAM Backreaming enlarges the completed bore. IMPORTANT: Do not try to increase bore size too much at one time. Several passes using successively larger reamers will save wear on machine. 1. Turn tractor ignition switch to STOP and ensure all rotation is stopped.

  • Page 78: Optional Equipment

    Bent or damaged drill rod might break when being used. Replacement drill rod and connectors are available through your Ditch Witch dealer. Bits and Backreamers Bits and backreamers are available in a variety of sizes and types to match jobsite needs. Contact your Ditch Witch dealer for more information.

  • Page 79: Service

    410sx - SERVICE OPTIONAL EQUIPMENT SERVICE Recommended Lubricants/Service Key Item Description Diesel engine oil meeting or exceeding DQC-II- 05, API CI-4, ACEA E5, or Global DHD-1. API American Petroleum Institute, ACEA European Automobile Manufacturer’s Association, JAMA Japanese Automobile Manufacturer’s Association. Use viscosity grade SAE 15W40 unless ambient temperatures below 5°...
  • Page 80 “Fluid Capacities” in SPECIFICATIONS. For more information on engine lubrication and maintenance, see your engine manual. NOTICE: Use only genuine Ditch Witch parts, filters, approved lubricants, TJC, and approved coolants to maintain warranty. Engine Oil Temperature Chart Select oil based on ambient temperature range expected before next oil change.
  • Page 81 410sx - SERVICE OPTIONAL EQUIPMENT Approved Coolant This unit was filled with John Deere Cool-Gard coolant before shipment from factory. Add only John Deere Cool-Gard coolant coolant (p/n 255-006) or any fully-formulated, ethylene glycol based, low-silicate, heavy-duty diesel engine coolant meeting ASTM specification D6210 or D4985.
  • Page 82 410sx - SERVICE OPTIONAL EQUIPMENT Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly. Improper handling or use of chemicals may result in illness, injury, or equipment damage. Follow instructions on labels and in material safety data sheets (MSDS).

  • Page 83: 10 Hour Service

    410sx - SERVICE 10 HOUR SERVICE 10 HOUR SERVICE Task Note TRENCHER Check and adjust digging chain Lube outboard auger bearing TRACTOR Check engine oil level Check engine coolant level Check hydraulic fluid level Check tire pressure 20 psi (14 bar)
  • Page 84 410sx - SERVICE 10 HOUR SERVICE Trencher Check and Adjust Digging Chain Tension If unit is equipped with optional trencher attachment, adjust digging chain tension every 10 hours. Clearance between chain and boom (4) should be approximately 1.5-2.0” (38-51 mm).
  • Page 85 410sx - SERVICE 10 HOUR SERVICE To adjust chain with sprocket boom: 1. Lower boom to ground and stop engine. 2. Engage parking brake. 3. Adjust chain tension by tightening or loosening adjustment screw (2) and jam nut (1). Digging chain tension is correct when 1-1.5”...
  • Page 86 410sx - SERVICE 10 HOUR SERVICE Tractor Check Engine Oil Level Check engine oil at dipstick (1) under service hood every 10 hours. Maintain DEO level at FULL mark on dipstick. Oil fill cap (2) is located on top of engine.
  • Page 87 410sx - SERVICE 10 HOUR SERVICE Check Engine Coolant Level Check coolant level every 10 hours with engine cool at plastic overflow tank. Maintain coolant level in window. If low, add approved coolant. Clean debris from radiator cooling fins using compressed air or pressurized water.
  • Page 88 410sx - SERVICE 10 HOUR SERVICE Check Hydraulic Fluid Level Check hydraulic fluid level every 10 hours. Maintain fluid level at center of reservoir sight glass on left side of tank. Clean dust from reservoir cap before removing to prevent fluid contamination.
  • Page 89 410sx - SERVICE 10 HOUR SERVICE Plow Check Plow Vibrator Oil Level t02om006a.eps Check plow vibrator oil level every 10 hours. Maintain MPL level in sight glass when vibrator is lowered to a level position. Do not overfill.

  • Page 90: 50 Hour Service

    410sx - SERVICE 50 HOUR SERVICE 50 HOUR SERVICE Task Note TRACTOR Check hoses Check fan/alternator belt Clean battery terminals Check hydraulic hoses Check Vacuator® valve Change engine oil and filter (initial) Complete between 50- 150 hours (500 hour Replace fuel filter (initial) interval after initial change) See “500 Hour...
  • Page 91 410sx - SERVICE 50 HOUR SERVICE Check Radiator Hoses Check hoses for leaks, abnormal swelling or other signs of deterioration. Also check for leaks or corrosion at water pump and fittings. Check Fan/Alternator Belt Check belt for cracking or other signs of wear. Check belt tension by depressing belt at midspan.
  • Page 92 410sx - SERVICE 50 HOUR SERVICE Clean Battery Terminals Clean battery terminals with wire brush to remove dull glaze and apply MPG to terminals after cleaning to reduce corrosion. Check for signs of internal corrosion in cables and tighten any loose connections.
  • Page 93 410sx - SERVICE 50 HOUR SERVICE Check Hydraulic Hoses Check hydraulic hoses for wear or leaks every 50 hours. Replace as needed. Fluid or air pressure could pierce skin and cause injury or death. Stay away. NOTICE: Escaping pressurized fluid can cause injury or pierce skin and poison.
  • Page 94 410sx - SERVICE 50 HOUR SERVICE Replace Fuel Filter (initial) Change engine fuel filter at 50 hours and then every 500 hours. Replace fuel filter more often if refueling with metal containers. Spin-on type filters should be hand-tightened. Do not overtighten.

  • Page 95: 250 Hour Service

    410sx - SERVICE 250 HOUR SERVICE 250 HOUR SERVICE Change Hydraulic Fluid Filters Change hydraulic fluid filters (1,2) every 250 hours. Spin-on type filters should be hand-tightened. Do not overtighten. Check oil level at hydraulic reservoir sight glass and fill with fluid as needed.

  • Page 96: 500 Hour Service

    410sx - SERVICE 500 HOUR SERVICE 500 HOUR SERVICE Task Note TRACTOR Change engine oil and filter Change hydraulic fluid Replace fuel filter Lubricate and inspect U-joints Check ground drive transmission oil level Check ground drive differential oil levels PLOW...
  • Page 97 410sx - SERVICE 500 HOUR SERVICE Change Engine Oil and Filter Change engine oil and filter after 500 hours of operation. See “Recommended Lubricants/Service Key.” To change oil: 1. While oil is warm, remove drain plug (3), located in hose under engine.
  • Page 98 410sx - SERVICE 500 HOUR SERVICE Replace Fuel Filter Change engine fuel filter every 500 hours. Replace fuel filter more often if refueling with metal containers. Spin-on type filters should be hand-tightened. Do not overtighten. NOTICE: Do not spill fuel on hot engine parts. Clean fuel spills immediately.
  • Page 99 410sx - SERVICE 500 HOUR SERVICE Check Ground Drive Transmission Oil Level Check ground drive transmission oil every 500 hours. Oil level should be maintained up to fill plug (1). Fill with MPL as needed. Check Ground Drive Differential Oil Level Check differential oil every 500 hours.
  • Page 100 410sx - SERVICE 500 HOUR SERVICE Plow Change Plow Vibrator Oil t02om010a.eps Change oil in plow vibrator every 500 hours. To change: 1. Remove drain plug (1) located below sight glass (2) on gear cover. 2. Drain oil and replace plug.

  • Page 101: 1000 Hour Service

    410sx - SERVICE 1000 HOUR SERVICE 1000 HOUR SERVICE Task Note TRACTOR Change ground drive transmission oil Change ground drive differential oil Change Ground Drive Transmission Oil Change ground drive transmission oil every 1000 hours. To change: 1. Drain oil at drain plug (2) and replace plug.
  • Page 102 410sx - SERVICE 1000 HOUR SERVICE Change Ground Drive Differential Oil Change differential oil every 1000 hours. To change: 1. Drain oil at drain plug (2) and replace plug. 2. Fill with MPL to level of fill plug opening (1). Capacity is 4.5 pt...

  • Page 103: 2000 Hour Service

    410sx - SERVICE 2000 HOUR SERVICE 2000 HOUR SERVICE Change Engine Coolant Change coolant every 2 years or 2000 hours. See “Approved Coolants.” Hot pressurized cooling system fluid can cause serious burns. Allow to cool before servicing. Improper handling or use of chemicals may result in illness, injury, or equipment damage.
  • Page 104 410sx - SERVICE 2000 HOUR SERVICE To change coolant: Locate drain at the bottom of radiator tank on control side of tractor, accessible by removing engine cover. Drain coolant and close drain valve. Fill with approved coolant to within one inch (25 mm) below radiator fill neck.

  • Page 105: As Needed Service

    410sx - SERVICE AS NEEDED SERVICE AS NEEDED SERVICE Task Note TRENCHER Check digging chain rollers, sidebars, pins and bushings Check digging chain teeth and bits Check trencher boom mounting bolts 85 ft•lb (115 N•m) Check trencher headshaft sprocket bolts 85 ft•lb...
  • Page 106 410sx - SERVICE AS NEEDED SERVICE Trencher Attachment Check Digging Chain Rollers, Sidebars, Pins and Bushings Perform periodic visual inspections of digging chain. Check for wear on rollers (1) and sidebars (2). Check pins and bushing wear by measuring distance (3) between chain pins and comparing it to new chain.
  • Page 107 Check Digging Chain Teeth and Bits Inspect digging chain teeth for wear as needed. Worn teeth should be replaced with new Ditch Witch teeth. Each unit is equipped with a standard tooth configuration. When replacing teeth, maintain original tooth pattern. Depending on soil conditions and type of chain, a different configuration might produce better results.
  • Page 108 410sx - SERVICE AS NEEDED SERVICE Check Trencher Boom Mounting Bolts Check tightness of boom mounting bolts as needed. Tighten bolts to 85 ft•lb (115 N•m). Check Trencher Headshaft Sprocket Bolts Check tightness of headshaft sprocket bolts as needed. Tighten...
  • Page 109 410sx - SERVICE AS NEEDED SERVICE Replace Digging Chain To remove digging chain: 1. Start engine. See starting procedures in TRACTOR. 2. Position digging chain with connector pin at top of boom. 3. Lower boom to ground. 4. Stop engine.
  • Page 110 410sx - SERVICE AS NEEDED SERVICE Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away. 7. Turn tension bolts counterclockwise to release tension on digging chain. 8. Stand clear of chain. Do not stand behind boom. Keep feet from under boom.
  • Page 111 410sx - SERVICE AS NEEDED SERVICE Reel Carrier Attachment Check Reel Carrier Arms Check reel carrier arms for damage. Replace if necessary.
  • Page 112 410sx - SERVICE AS NEEDED SERVICE Drill Lube Shaft, Coupler and U-Joint ® If tractor is equipped with optional Roto Witch drilling attachment, lube shaft, coupler and U-joint as needed. Wipe away dirt and debris and clean zerk before servicing to prevent contamination.
  • Page 113 410sx - SERVICE AS NEEDED SERVICE Tractor Check and Adjust Parking Brake Check and adjust parking brake periodically and every 1000 hours. To adjust parking brake: 1. Disengage parking brake. 2. Remove orange sleeve. 3. Twist lever clockwise. Engage parking brake to test tension.
  • Page 114 410sx - SERVICE AS NEEDED SERVICE Check and Adjust Wheel Lug Nut Torque Check lug nut torque as needed and anytime wheels are removed. Tighten lug nuts to 90 ft•lb (122 N•m) using torque wrench. Check wheels for obvious cracks or damage, replace if needed.
  • Page 115 410sx - SERVICE AS NEEDED SERVICE Replace Air Filter Replace air filter element as needed, when red band on filter minder (1) is visible. Push button to re-set indicator. To replace air filter: 1. Disengage latches (2) and remove cover (3).
  • Page 116 410sx - SERVICE AS NEEDED SERVICE Replace Hoses Replace cooling system hoses and other hoses as needed. Check for leaks, abnormal swelling or other signs of deterioration. Hot pressurized cooling system fluid can cause serious burns. Allow to cool before...
  • Page 117 410sx - SERVICE AS NEEDED SERVICE Plow Check Plow Blade Plow blades wear with use and should be replaced when any of the following occur: • Plow toe edge is worn to curve • Side plates begin to peel •...
  • Page 118 410sx - SERVICE AS NEEDED SERVICE Remove Plow Blade 1. Engage plow swing lock. 2. Push plow lift control to position plow so blade barely clears the ground. 3. Stop engine. 4. Engage parking brake. 5. Remove keeper pins (1).
  • Page 119 410sx - SERVICE AS NEEDED SERVICE Install Plow Blade 1. Engage plow swing lock. 2. Use plow lift control to raise plow. 3. Stop engine. 4. Engage parking brake. 5. Position blade with cutting edge down so pin holes in blade align with pin holes in vibrator.
  • Page 120 410sx - SERVICE AS NEEDED SERVICE...

  • Page 121: Specifications

    410sx - SPECIFICATIONS 410sx STANDARD UNIT SPECIFICATIONS 410sx STANDARD UNIT DIMENSIONS U.S. METRIC Transport height from top of raised plow 58 in 1.5 m Transport height from top of 2’ (610 mm) 63.5 in 1.6 m boom and chain Angle of departure without blade 39°...
  • Page 122 410sx - SPECIFICATIONS 410sx STANDARD UNIT Blade ground clearance with 18" 26 in 660 mm (457 mm) blade Maximum cover depth* 24 in 610 mm Operating height without trenching 49.5 in 1.3 m attachment Tread (23 x 10.50-12 tires) 25.5 in...
  • Page 123 410sx - SPECIFICATIONS 410sx STANDARD UNIT OPERATION U.S. METRIC Vehicle speeds @ 2775 rpm Maximum transit forward (23 x 10.50-12 2.3 mph 3.8 km/h tires) Maximum transit forward (26 x 12-12 2.7 mph 4.3 km/h tires) Maximum transit reverse (23 x 10.50-12 1.1 mph...
  • Page 124 410sx - SPECIFICATIONS 410sx STANDARD UNIT POWER PLANT U.S. METRIC Engine: Deutz D2009L04 Fuel: diesel Cooling medium: liquid Number of cylinders: 4 Engine angle, max. (continuous, all directions) * 20° 20° Displacement 2.3 L 140 in Bore 3.5 in 90 mm Stroke 3.5 in...
  • Page 125 410sx - SPECIFICATIONS 410sx STANDARD UNIT HYDRAULIC SYSTEM U.S. METRIC Ground drive pump capacity at 2775 rpm 16.7 gpm 63.2 L/min Ground drive relief valve setting 4000 psi 276 bar Attachment pump capacity @ 2775 rpm 18.9 gpm 71.5 L/min...

  • Page 126: H400 Trencher

    410sx - SPECIFICATIONS H400 TRENCHER H400 TRENCHER DIMENSIONS * U.S. METRIC Trench depth, maximum 36 in 910 mm Trench width, minimum to maximum 3.5-6 in 90-150 mm Boom travel down 57° 57° Boom travel up 78° 78° Centerline trench to outside edge of unit...

  • Page 127: Roto Witch

    410sx - SPECIFICATIONS ROTO WITCH ROTO WITCH DIMENSIONS U.S. METRIC Bore diameter 1.75 - 12 in 45 - 300 mm Hydraulic motor Displacement 18.7 in 306 cm Torque @ 2,000 rpm 450 ft•lb 610 N•m Speed @ 19 gpm, no load...
  • Page 128 410sx - SPECIFICATIONS...

  • Page 129: Warranty

    Limited Warranty Policy Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 attachments).
  • Page 130 For information regarding this limited warranty, contact CMW’s Product Support department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer. First version: 1/91; Latest version: 7/05...
  • Page 131 410sx - WARRANTY...
  • Page 132 410sx - WARRANTY...
  • Page 133 410sx -...

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