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Summary of Contents for Castex CASC506
- Page 1 Automatic tyre changer CASC506 Authorised representative: CASTEX Anna Bednarz Ludwikowo 2C 85-502 Bydgoszcz www.castex.pl...
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Page 2: Table Of Contents
WARNING ⚫ This manual is a necessary part of the product. Please read carefully. ⚫ Keep the manual for later use when maintaining the machine. ⚫ This machine can only be used for the designated purposes. Never use it for any other purpose. ⚫... -
Page 3: General Information
3.3 Installation…………………………………………………………….…………………………………… 3.4 Power and Air Connections and Regulator………………………………………………………………… 4. Operation………………………………………………………….…………………………10 4.1 Principles…………………………………………………………………………………….…………… 4.2 Demounting Tire…………………………………………………………………………….…………… 4.3 Mounting Tire………………………………………………………………………….………………… 4.4 Inflating Tire……………………………………………………………………………………...……… 5. Trouble Shooting……………………………………………………………………………15 6. Maintenance…………………………………………………………………………………16 7. Storing and Scrapping………………………………………………………………………16 7.1 Storing……………………………………………………………………………………….…………… 7.2 Scrapping………………………………………………………………………………………………… 8. Spare Parts List…………………………………………………………………………..…17 9. Exploded Drawings…………………………………………………………………………21 9.1 Column Assembly…………………………………………………………………………………………... -
Page 4: Specifications
⚫ The layout of the pedals gives convenience to the operating personnel. ⚫ The distance of bead breaker is large enough for big tire. ⚫ Tire lever and lubrication box are easy to reach. Description of Safety Signs ⚫ To prevent accidents from Specifications Dimensions Maximum height：2000 mm... -
Page 5: Position Of Safety Signs
Position of Safety Signs ⚫ Be careful in the area of tilting column. ⚫ The pressure of the compressed air should not exceed 10bar. When inflating the tire，The inflating gun pressure value should be 3.5 bar. -
Page 6: Main Structure
Main Structure Fig.1 The main operating parts are shown in fig.1 Item Item Item Item Tilting pedal Bead breaker Return spring Clamping cylinder shovel assembly Jaw flex pedal Bead breaker Locking handle Hanger Bead breaker Hanger Mount/demount Frame head pedal Turn table Column socket... - Page 7 Accessories provided are shown in Fig.2： 001- Inflating gun Fig.2 Inflator tube 002- 003- Tire lever 004- Jaw protector...
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Page 8: Installation And Adjusting
Unpacking ⚫ Unpack according to the instructions on the package. Remove the packing materials and inspect the machine for possible damage or loss of accessories during transportation. In case of doubt do not use the machine and refer to professionally qualified personnel and/or to the seller. -
Page 9: Installation
Installation ⚫ Move the column C and arm D, put them on a soft Fig.5 cushion.(Fig.5) Fig.6 ： NOTE Fig.7 When you lift the column, the arm D will fall freely, be careful! Fig.8- ： NOTE ZH650 has two different size of packing, if it is 97x75x95mm, plz refer to Appendix 3 page30, the Drawing of installation for small package. - Page 10 ⚫ Connect hose in the column ： As fig.8-b ， connectφ4 hose O to regulator Z ： NOTE When the machines come factory, the regulator Z has already been adjusted pressure (4 bar), please do not adjust it by yourself. 3.3.3 Install Hanger Fig.8-b ⚫...
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Page 11: Power And Air Connections And Regulator
Power and Air Connections and Regulator ⚫ Before installation, check if the power source and the compressed air are in accordance with the specifications on the nameplate. Any electrical connection should be done by the specially trained technician. ⚫ The power socket should be at a place within the sight of the operator. -
Page 12: Principles
➢ Do not operate the machine before having completing training and qualified for operating the tire changer. Use appropriate equipment, tools and personal protective equipment, such as eye-glasses, ear-plugs and working boots, when operating the tire changer. ➢ Make sure that the power, air sources and the oil level in the oil cup are in accordance with the requirements Principles ⚫... - Page 13 ⚫ Place the tire between the bead breaker shoe and rubber pad and keep the shoe between the bead and rim, about 1cm to the bead (Fig.17-a). Depress pedal C (Fig.17-b) to separate the tire from rim. ⚫ Repeat the above steps on other part of the tire to get the tire separated thoroughly from the rim.
- Page 14 Fig.21 Fig.22 Fig.23...
- Page 15 ⚫ Press pedal A (Fig.18), let column back to working position, pull back switch handle N (Fig. 21-a), let the arm L and hex column M move freely. Push N and press M, make mounting head O against rim (Fig. 21-b), press switch handle N lock arm and hex column.
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Page 16: Mounting Tire
⚫ If there is tube in the tire, remove it. ⚫ Lift wheel, make the bottom edge of wheel as Fig. 25. Mounting Tire ⚫ Press pedal D until bottom edge of wheel fall off. NOTE： ⚫ Depress pedal A, tilt column, take off wheel, Check the size of tire and rim to see if they match each and finish demounting. - Page 17 ⚫ If a tube needs to be installed in the tire, check first for the possible damages. Round it onto the rim. Make sure to keep the tube in the right position throughout the mounting process. ⚫ Fig.28 To install the upper tire bead, place the tire well and readjust position of the tire bead (same as mount of the lower tire bead in Fig.28-B.
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Page 18: Inflating Tire
Inflating Tire ！！ Danger Inflating can be highly dangerous. Take precautions and pay close attention to the procedures. Check if the compressed air is well connected before inflating Inflating procedures are shown in Fig.30. The machine is Fig.29 equipped with a gauge to read the pressure in the tire. ⚫... -
Page 19: Trouble Shooting
5. Trouble Shooting Malfunction Cause Solution Power plug not inserted. The chuck does not rotate in any Check correct plugging and its Incorrect connection in the plug. direction. connection.(see cause 2 and 3) Electrical supply not suitable. Pressing the invertor pedal down Invert the connections in the power causes the chuck to turn in an Polarity inverted. -
Page 20: Storing And Scrapping
Fig.32 Fig.33 7. Storing and Scrapping 7.1 Storing When the equipment needs to be stored for a long time: ⚫ Disconnect the power and compressed air. ⚫ Lubricate all the parts: slide block and groove. ⚫ Empty all the oil/liquid cups. ⚫... - Page 21 2065641 Inflating gun hook 6000191 Screw M8*30 6000126 Nut M6 2065668 Tilting cylinder Tilting cylinder rear 2038801 Bearing 2039701 cover 2064379 Bearing pin 6000148 Nut M8 Washer Ф8 2065642 Roller seat 6000139 O-seal 82×2.6 6000335 Screw M8*25 3005043 6000127 Nut M8 2023701 Cylinder rod 6000139...
- Page 22 2065949 Slide support 3005249 O seal ring 16*2.4 6000236 Circlip 2012001 Piston 6000135 Flat washer12*20*2 3005250 O ring75*5.7 2065932 Washer 6000144 Nut M12 2053201 Sleeve 2017901 Cylinder barrel 6000213 Spring washer 12 2067409 Screw M6 6000449 Screw M12*95 2045901 Clamping rear cover 6000196 Circlip 70 3005075...
- Page 23 2009301 Worm Gear cover 2012501 Parts of Motor Assembly (Fig.36) 2012501 Motor 6000192 Screw M8x35 Motor 220V 1.1KW 4003101 6000139 Washer 8x22x2 50HZ（standard ） Motor380V 0.75KW 4002801 6000134 Washer 10x20x2 50HZ（optional Motor 110V 1.1KW 4003201 6000336 Nut M10 60HZ（optional） 2012701 Motor Pulley 3003601 Washer...
- Page 24 Pin Ф4*25 2065750 Pedal 2 6000369 2065751 Pedal 3 2065748 Pedal support 2065758 Pedal spring 2065757 V-Spring 6000148 Nut M8 2065749 Pedal axis Washer Ф8 Ring Ф12 6000139 6000236 Pin Ф4*30 3005279 6000241 Washer Ф6 6000325 2065850 Five way valve rod 6000114 Screw M6*20 3005289...
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Page 25: Exploded Drawings
Exploded drawings Column assembly Fig.34... -
Page 26: Turntable Assembly
Turntable assembly Fig.35... -
Page 27: Gearbox & Motor Assembly
Gearbox & motor assembly Fig.36... -
Page 28: Body Assembly
Body assembly Fig.37... -
Page 29: Pedal Assembly
Pedal Assembly Fig.38... -
Page 30: Bead Breaker Cylinder & Breaker Arm Assembly
Bead Breaker Cylinder & Breaker Arm Assembly Fig.39... -
Page 31: Appendix 1 Electrical Diagram
Appendix 1 Electrical Diagram Fig.41 Fig.42... -
Page 32: Appendix 2: Air Passage Diagram
Appendix 2 Air Passage Diagram Fig.43 1． Filter unit FR+L 5． Tilting cylinder 9． Pressure valve 2． Inflation gun 6． Clamping cylinder valve 10． Rotating assembly 3． Five-way valve 7． Locking cylinder 11． Foot valve 4． Bead breaker cylinder 8． Locking switch... -
Page 33: Appendix 3 Drawing Of Installation For Small Package
Appendix 3 Drawing of installation for small package Fig.44... -
Page 34: Quick Inflation System(Optional)
10.Quick inflation system(optional) 10.1. Function, Features,Usage 1.This device is a optional part of tire changer. This function, we call it quick tire inflating, is only used when there is much space left between tire and rim, and normal tire inflating is not workable. ； 2.This equipment is adopted hand pushing valve, neatly, easy to operate, large displacement ；... - Page 35 10.3.Structure Fig.1 Item Item Item Valve tube Mouth One-way valve Valve bush Tank Valve body 10.4.Installation & Air connection Fig. 2 1．Installation：as Fig.2，With two M10*25 screw A，Fasten tank B onto the frame as Fig.2；...
- Page 36 2．Air connection：as Fig.2，connect tube C with D (the middle connector), the other side of tube is connected with one way valve. 10.5.Operation 1．When After tire is mounted, there is much space left between the rim and the tire as Fig.3, when normal inflating is not workable, quick tire inflating is needed.
- Page 37 safe valve keep working normally, otherwise, the safe valve should be replaced. 2．Regular lubricate inner valve bush F as Fig.5-b. Fig. 5 10.7.Spare parts list This list is only for the reference of the maintenance personnel. The manufacturer will not be held responsible for any use other than the designed purpose.In case any damage occurs, please contact your dealer or factory with the corresponding codes in the list.
- Page 38 10.8.Exploded drawings...
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Page 39: Inflation Box On The Column(Optional)
11.Inflation box on the column(optional) Operated by pedal: Inflating box Inflating mouth Pedal Air inlet Air tube... - Page 40 SPARE PARTS LIST Code Description Qty. Code Description 1002154 Quick tire inflating（Fig.6） D781 3005334 Inflating box D788 2064874 Valve bush D782 3005005 ConnectorIPC8-01 D789 2064877 Spring D783 3005337 Valve body D790 2064876 Valve cap D784 3005006 IPC8-02 D791 6000393 Screw M4*8 D785 3005206 Inflating tube...
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Page 41: Pneumatic Shovel(Optional)
12.Pneumatic shovel(optional) ⚫ Bead breaker is controlled by hand, and can stop at any position, it can be for big size tires. Labor saving and safety. 2066242 air shovel 2066262 Connector 3005371 Protector 4004477 Valve 6000393 Screw M4*8 2066267 2066261 Shove handle 6000180 Pin 2.5*20... - Page 42 Fig.11 Fig.12-a ⚫ a, install arm I into fixed seat R with M16 screw S, washer N, M16 screw Q, and fasten as Fig.11 ⚫ b, install cylinder pin , insert Pin J into the hole of I , let rod K goes into J, fasten with M18 screw H, install washer L and screw M M10*16 as fig.11 ⚫...
- Page 43 ⚫ Three tubes are in the frame P A B, P air in tube is connected with connector W; A is connected with connector for back cover of cylinder; the longer tube B is connected with connector for front cover of cylinder.
- Page 44 Dear Customer! CASTEX would like to thank you and congratulate you on your purchase. Please be advised that the product purchased by you is guaranteed 12 months from the date of purchase. This Warranty Card is valid only with the proof of sale or the signature and stamp of the seller.
- Page 45 Service Repairs Lp. Repair description Date, signature and stamp *) The owner of the equipment submitting claims under the warranty is obliged to provide personal data, in accordance with Art. 23 section 1 point 3 of the Act on the Protection of Personal Data of 29.07.1997 as amended.
- Page 46 PROTOCOL OF RECEIPT OF GOODS I hereby confirm the receipt of the device according to the following specifications on........The received device is complete and in accordance with the order. Contract specifications Pieces Date Stamp and signature … .......................... Receipt for the Guarantor of receipt of the warranty card NR ;...
- Page 47 In the case of a distance purchase, this coupon must be sent back to the guarantor within 14 days from the date of purchase of the device.
- Page 48 CASTEX is not responsible for damage to the device caused during transport (in the event that the transport is not ordered by CASTEX). The Recipient is obliged to check the visual condition of the device and in the event of defects, the Recipient is obliged to immediately report this fact to CASTEX or the Distributor.
- Page 49 Devices equipped with electronic parts should be stored and used in rooms where the air temperature is in the range from + 8 to 25 degrees C. CASTEX reserves the right to refuse to provide free is services in the absence of a warranty card.
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