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Summary of Contents for PairGain HiGain HRE-458
- Page 1 -O-N EMOTE HERM ATOR NCLOSURE HRE-458 List 1, List 1B, and List 2 Product Catalog: 150-458-100-05 CLEIs: T1RHNBV4 and T1RHNBW4...
- Page 2 150-458-100-05 Revision History of This Manual Revision Release Date Revisions Made April 30, 1998 Initial Release. October 9, 1998 Revision to Figure 10, minor corrections. June 22, 1999 Added Figure 10 and updated Figures 3, 4, 7, 8, and 9. February 23, 2000 Replaced plastic valves with all-metal valves.
- Page 3 150-458-100-05 Using This Manual SING ANUAL Two types of messages, identified by icons, appear in the text. Notes contain information about special circumstances. Cautions indicate the possibility of equipment damage or the possibility of personal injury. NSPECTING HIPMENT Upon receipt of the equipment: •...
- Page 4 Inspecting Shipment 150-458-100-05 February 23, 2000 HRE-458 List 1, List 1B, and List 2...
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Page 5: Table Of Contents
150-458-100-05 Table of Contents ABLE OF ONTENTS Overview ____________________________________________________________________________ 1 Features ..............................1 Applications ............................1 Functional Description ........................2 Gel-filled Stub Unit ......................2 Air-filled Stub Unit......................3 Pressurized Applications........................3 Installation___________________________________________________________________________ 6 Unpacking and Inspecting Your Shipment ..................6 Mounting ............................7 Small Pole or Pedestal Mounting ..................8 Large Pole or Pedestal Mounting ..................8 Flat Surface Mounting ......................9 Rack Mounting ........................10... - Page 6 Table of Contents 150-458-100-05 HRE-458 Maintenance ........................29 Splicing ..........................29 Pre-splicing Procedure ...................... 29 Splicing Procedure ......................31 Post-splicing Procedure..................... 32 Replacement Parts ........................... 34 Replacing the Stainless Steel Dome Cover............... 34 Replacing LPU Arrestor Boards ..................34 Valve Replacement Procedures....................... 35 Pressure Relief Valve......................
- Page 7 150-458-100-05 List of Figures IST OF IGURES 1. HRE-458 Gel-filled Remote Enclosure ......................2 2. HRE-458 Air-filled Remote Enclosure ......................4 3. Metal Valves..............................5 4. HRE-458 Pivot-Mounting Bracket ........................7 5. Grounding for Pole-Mounted Unit ......................12 6. Grounding for Flat Surface-Mounted Unit ....................14 7.
- Page 8 List of Tables 150-458-100-05 IST OF ABLES 1. Mounting Details............................7 2. Slot Pin Assignments ........................... 15 3. Bar Code and P1 Label Information ......................20 4. Deployment Rules for Doublers and Remote Units..................26 5. Binder Group Stub Cable Termination ......................27 6.
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Page 9: Overview
150-458-100-05 Overview VERVIEW ® This document describes the HiGain Remote Therm-O-Nator HRE-458 gel-filled (List 1, List 1B) and air-filled (List 2) enclosures and provides installation instructions for these enclosures. EATURES The following features are included on the HRE-458 HiGain Remote Therm-O-Nator enclosure: •... -
Page 10: Functional Description
Overview 150-458-100-05 UNCTIONAL ESCRIPTION The following section discusses the function of each component on the HRE-458. The enclosure consists of an aluminum card cage with a holding capacity for up to ten doubler units, a stainless steel composite baseplate, and a stainless steel cover that maintains weathertight integrity and provides efficient heat exchange to expel the heat generated within the units. -
Page 11: Air-Filled Stub Unit
150-458-100-05 Overview Air-filled Stub Unit The air-filled cable stub on the List 2 unit (Figure 2 on page 4) is equivalent to an ALP FTS-PIC air core telephone cable (refer to Table 5 on page 27 for a complete description of the cable stub). The air-filled unit is intended for buried, aerial, and duct applications. -
Page 12: Hre-458 Air-Filled Remote Enclosure
Overview 150-458-100-05 Figure 2. HRE-458 Air-filled Remote Enclosure An optional breather vent valve is enclosed in the List 2 shipping kit. This assembly is used to replace the pressure relief valve if the List 2 is not locally pressurized. The assembly allows the enclosure to breathe and keeps the internal atmosphere free of harmful contaminants. -
Page 13: Metal Valves
150-458-100-05 Overview Figure 3. Metal Valves HRE-458 List 1, List 1B, and List 2 February 23, 2000... -
Page 14: Installation
Installation 150-458-100-05 NSTALLATION This section describes the setup and installation of the HRE-458. NPACKING AND NSPECTING HIPMENT When you receive the equipment, inspect it for signs of damage. If damage has occurred, immediately report the extent of damage to the transportation company and to ADC (see “Appendix C - Product Support”... -
Page 15: Mounting
150-458-100-05 Installation OUNTING The HRE-458 may be mounted on a pole, pedestal, flat surface, or in a rack. The mounting details for the various methods are as follows: Table 1. Mounting Details Mounting Page Pole mounting with a pole diameter of less than 7 inches (17.78 cm) Pole mounting with a pole diameter greater than 7 inches (17.78 cm) Flat surface mounting Rack mounting... -
Page 16: Small Pole Or Pedestal Mounting
Installation 150-458-100-05 Small Pole or Pedestal Mounting Use the procedure below to mount the enclosure on a pole or pedestal where the pole is less than seven (7) inches (17.78 cm) in diameter. Have the following equipment ready before you begin this procedure: •... -
Page 17: Flat Surface Mounting
150-458-100-05 Installation • One pencil • One drill with a -inch (0.635 cm) bit While mounting the enclosure, hold the enclosure securely to prevent personal injury or damage to the enclosure. Select a convenient mounting location on the pole. Remove the enclosure base mounting bracket from the pivot mounting bracket by removing the four bolts that connect each sideplate (see Figure 4 on page Position the pivot mounting bracket against the pole (stub down) and mark the locations of the outer mounting... -
Page 18: Rack Mounting
Installation 150-458-100-05 Position the pivot mounting bracket against the wall and mark the location of the four outside mounting holes. Place the mounting bracket aside. Drill four holes -inch (0.635 cm) in diameter by 2- inches (6.35 cm) deep at the locations marked in Step Start an anchor bolt in each of the two, top-matched, bolt-mounting slots and screw into the wall approximately... -
Page 19: Grounding
150-458-100-05 Installation ROUNDING The HRE-458 requires a resistance of 25 Ω or less to ground as measured with a megger-type Ohmmeter. Have the following equipment ready before you begin the procedure: • One bullet bond • One ground rod for pole mounted enclosures (may require more than one rod) •... -
Page 20: Grounding For Pole-Mounted Unit
Installation 150-458-100-05 HRE-458 Grounding Stub No. 6 gauge wire Ground rods 5 Ft. typical Splice case Field side CO side No. 6 gauge wire Bullet bond Figure 5. Grounding for Pole-Mounted Unit Use a megger-type Ohmmeter to measure the resistance between enclosure ground and the ground rod. The resistance must be 25 Ω... -
Page 21: Grounding A Flat Surface Mounted Enclosure
150-458-100-05 Installation If commercial power ground exists, bond telephone ground to power ground as a safety measure. Use a megger-type Ohmmeter to measure the main cable shield resistance to ground rods. The resistance must be 5 Ω or less. If the Ohm requirement in Step 8 is not met, ground the main cable shield every 2,000 feet. -
Page 22: Grounding For Flat Surface-Mounted Unit
Installation 150-458-100-05 HRE-458 Grounding Stub No. 6 gauge wire Splice case Field side CO side No. 6 gauge wire Bullet bond Figure 6. Grounding for Flat Surface-Mounted Unit If the Ohm requirement in Step 2 is met, proceed to Step 3. -
Page 23: Slot Chassis Ground Connections
150-458-100-05 Installation HASSIS ROUND ONNECTIONS Each of the ten slots in the enclosure has both pins 1 and 10 connected to chassis ground. This allows them to support DDS, Dual 239 T1, or Single T1 mechanics plugs which using either pins 1 or 10 for their chassis ground connection. -
Page 24: Detaching The Dome From The Baseplate
Installation 150-458-100-05 ETACHING THE OME FROM THE ASEPLATE To detach the dome from the enclosure baseplate (Figure Release the internal pressure. Unclamp the dome from the baseplate. Lift the dome up and away from the baseplate. Figure 7. HRE-458 Enclosure February 23, 2000 HRE-458 List 1, List 1B, and List 2... -
Page 25: Opening The Hre-458 Enclosure
150-458-100-05 Installation HRE-458 E PENING THE NCLOSURE When handling any enclosures, always assume they are pressurized. Failure to relieve the pressure before removing the cover could result in serious personal injury. To open the HRE-458, perform the following steps: To open a gel-filled List 1, List 1B enclosure which is not being pressurized, go to Step 7. To open a gel-filled List 1, List 1B enclosure which is being pressurized, go to Step 3. -
Page 26: Pivoting The Enclosure
Installation 150-458-100-05 Position the cover clamp around the base of the cover and the baseplate flange. Handtighten the T-bolt securely, then torque the T-bolt between 10 and 15 inch-pounds. If you are pressurizing the enclosure from a portable pressure bottle, continue from Step If you are pressurizing the enclosure from the main cable, continue from Step... -
Page 27: Appendix A - Specifications
150-458-100-05 Appendix A - Specifications A - S PPENDIX PECIFICATIONS Environment Operating Temperature -40 °F to +150 °F (-40 °C to +65 °C) Operating Humidity 5 to 95% (non-condensing) Altitude 14,000 ft. (4,300 m) Mounting Dual or Single 239 T1 or DDS/ISDN Repeater Mechanics Dimensions Height 24 in. -
Page 28: Appendix B - Technical Reference
Appendix B - Technical Reference 150-458-100-05 B - T PPENDIX ECHNICAL EFERENCE Appendix B contains additional technical information about the HRE-458 List 1, List 1B, and List 2. CLEI C P1 L ODE AND ABELS Figure 8 shows the location of the bar code and P1 labels on the HRE-458 List 1, List 1B, and List 2 units. Table 3 gives a brief description of what the labels represent. -
Page 29: Hre-458 Enclosure Information
150-458-100-05 Appendix B - Technical Reference HRE-458 E NCLOSURE NFORMATION Both the List 1, List 1B, and List 2 units have access to an order wire pair shown in Figure 1 on page 2 (List 1, List 1B) and Figure 2 on page 4 (List 2). -
Page 30: Lightning Protection Unit (Lpu)
Appendix B - Technical Reference 150-458-100-05 Retainer bar Front view Rear view Ribbon cage ground cable Retaining bar wingnut Card cage (four mounting positions) Knobbed Braided stub retainer screw shield ground wire Top View Retaining bar wingnuts Retaining bar Slots 1-4 Slots 5-8 Slot 9 Slot 10... -
Page 31: Cable Stub And Pressurization
150-458-100-05 Appendix B - Technical Reference Figure 10. Lightning Protection Unit (LPU) Cable Stub and Pressurization Every HRE-458 comes equipped with a single 30-foot (9.144 m), screened, cable stub (refer to Table 5 on page 27 for a complete description of the cable stub). The stub is available as List 1, List 1B (gel-filled) or List 2 (air-filled). -
Page 32: Vented-To-Pressurized Conversion Procedure
Appendix B - Technical Reference 150-458-100-05 Vented-to-Pressurized Conversion Procedure The following instructions are for converting the HRE-458 List 1, List 1B gel-filled vented enclosure to an external pressurized enclosure. The List 1, List 1B enclosure can be converted to a pressurized housing that uses a continuous, local pressure source. -
Page 33: Spare Connections
150-458-100-05 Appendix B - Technical Reference Spare Connections The HRE-458 stub has 11 spare pairs and one order wire pair. Each stub group has two spare pairs. The other three spare pairs and order wire pairs are located in the Inner Statial (IS) group. All of these spare pairs are located in the IS group and are folded back for easy access if needed. - Page 34 Appendix B - Technical Reference 150-458-100-05 Table 4. Deployment Rules for Doublers and Remote Units HDU-217, HDU-219, HDU-437 and HDU 439 Unoccupied Slot Max. Number of Thermal HDU-409, HDU-407 Numbers Occupied Slots Load Max. Ambient Temp Max. Ambient Temp None Full None None...
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Page 35: Hre-458 Wiring
150-458-100-05 Appendix B - Technical Reference HRE-458 W IRING A single cable stub on the HRE-458 provides access to the main cable. The stub is a 52-pair, 24-gauge, “S-screened cable with four 12-pair binder groups and 4-pair inner statial groups. Table 5 on page 27 shows the pair assignments, numbering, color codes, and other stub details of the four 12-pair binder groups. -
Page 36: Wiring Diagram Gummed Label
Appendix B - Technical Reference 150-458-100-05 Table 6. Inner Statial Pair Cable Stub Wire Assignment Pair ID Pair Wire Order Wire BL-W Spare Spare Spare BR-W The stub pairs connect to the ten shelf slots as shown in Table 5 on page 27. -
Page 37: Hre-458 Maintenance
150-458-100-05 Appendix B - Technical Reference The HRE-458 can be used to house either HiGain doublers, ISDN, DDS, or 239 repeaters. The wiring information shown in Table 5 on page 27 has been made into a gummed label (Figure 11 on page 28), that is attached to the inside of the stainless steel dome for easy reference. - Page 38 Appendix B - Technical Reference 150-458-100-05 Strip sufficient length of outer jacket, aluminum shield, and mylar sheath from the cable stub (see Figure 13 on page 31). Strip the main cable as required by the cable manufacturer. Install shield bonding connectors in accordance with standard practices. In this document the cable butt is considered to be the end of the cable stub most distant from the enclosure.
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Page 39: Splicing Procedure
150-458-100-05 Appendix B - Technical Reference HRE-458 Field side of cable stub CO splice Aluminum CO side of the Shielded Cable cable stub with Screen CO side of the Divider main cable Screen divider Main cable from CO Main cable out to field Splice Closure Splice Closure End Plate... -
Page 40: Post-Splicing Procedure
Appendix B - Technical Reference 150-458-100-05 Once the cables are connected, wrap the field splice with aluminum tape or dress out the splice according to local procedures. Repair or correct defective or wandering pairs before closing the splice. Otherwise, the color code sequence of the cable stub in relation to the pair count or the main cable will no longer be valid. -
Page 41: Screen Folding Diagram
150-458-100-05 Appendix B - Technical Reference Repeat Step 1, wrapping the pairs on the other side of the screen of the Central Office (CO) cable stub in the same way. Starting at the cable stub butt, wrap the pairs on one side of the screen with 2-inch, pressure sensitive, aluminum tape. -
Page 42: Replacement Parts
Appendix B - Technical Reference 150-458-100-05 EPLACEMENT ARTS The HRE-458 contains LPU surge arrestors which may be replaced in the field if needed. ADC recommends that the O-ring be closely examined whenever the housing is opened for maintenance. Replace the O-ring if damaged. The cover, clamp, O-ring, and LPU surge arrestors may be replaced in the field if they become damaged. -
Page 43: Valve Replacement Procedures
150-458-100-05 Appendix B - Technical Reference Table 7. Replacement Part Kits (Cont.) Number Part Qty 1 Security Cover 132-1014-01 Metal Locking Clamp, O-Ring, Desiccant Qty 1 Dome Cover O-Ring Qty 1 V-Band Locking Clamp Qty 2 Desiccant (2-unit bag) 132-1038-01 Valve Kit Qty 2 Pressure Release Valves... -
Page 44: Breather Vent Valve
Appendix B - Technical Reference 150-458-100-05 Do not overtighten. Excessive torque does not improve the seal and may damage the PRV. Pressurize the chamber and check the entire assembly for leaks. Breather Vent Valve The breather vent valve (BVV) is an all-metal, nickel-plated brass unit as shown in Figure 3 on page 5. -
Page 45: Pressure Cutoff Valve
150-458-100-05 Appendix B - Technical Reference Pressurize the chamber and check the entire assembly for leaks. Pressure Cutoff Valve The pressure cutoff valve (PCV) is part of an all-metal, nickel-plated assembly as shown in Figure 3 on page The valve controls the flow of air from the air core stub (air-filled unit) or the external air inlet valve ((gel-filled unit) into the enclosure. -
Page 46: Appendix C - Product Support
Appendix C - Product Support 150-458-100-05 C - P PPENDIX RODUCT UPPORT ADC Customer Service Group provides expert pre-sales and post-sales support and training for all its products. Technical support is available 24 hours a day, 7 days a week by contacting the ADC Technical Assistance Center (TAC). -
Page 47: Appendixd - Glossary
150-458-100-05 Appendix D - Glossary D - G PPENDIX LOSSARY The following abbreviations are used throughout this technical practice. Amperes ANSI American National Standards Institute Air Stem Valve and Cap American Wire Gauge Burst Tolerance Breather Vent Valve CLEI Common Language Equipment Identified Centimeter Central Office Decibel... - Page 48 Appendix D - Glossary 150-458-100-05 Processing Element Pressure Relief Valve Pounds per Square Inch Rural Electrification Administration Return Material Authorization February 23, 2000 HRE-458 List 1, List 1B, and List 2...
- Page 49 150-458-100-05 Appendix D - Glossary HRE-458 List 1, List 1B, and List 2 February 23, 2000...
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Page 51: Certification And Warranty
ERTIFICATION AND ARRANTY FCC C OMPLIANCE This equipment does not have any clocking source and is a passive device per FCC guidelines. When used in conjunction with any clocking devices, this combined system may radiate radio frequency energy that causes harmful interference to radio communications. Operating such a system in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense. - Page 52 ADC DSL Systems, Inc. 14402 Franklin Avenue Tustin, CA 92780-7013 Tel: 714.832.9922 Fax: 714.832.9924 Technical Assistance Tel: 800.638.0031 Tel: 714.730.3222 Fax: 714.730.2400 : 150-458-100-05 OCUMENT ISO 9001/TL 9000 ´,J@¶6v¨ 1242326 DNV Certification, Inc. REGISTERED FIRM...