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Minebea Intec MiNexx-link-E PR 5215/00 Technical Documentation Manual

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Technical documentation
MiNexx-link-E
949905052500
Version 1.00
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: +49.40.67960.303    Fax: +49.40.67960.383
Edition 1.0.0
08/30/2022

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Summary of Contents for Minebea Intec MiNexx-link-E PR 5215/00

  • Page 1 Technical documentation MiNexx-link-E 949905052500 Edition 1.0.0 08/30/2022 Version 1.00 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303    Fax: +49.40.67960.383...
  • Page 2 Foreword Must be followed! Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legal­ ly prescribed. This product should only be operated/installed by trained and qualified personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relat­...

  • Page 3: Table Of Contents

    Contents 1 Introduction ....................7 1.1 Read the safety instructions and the manual ........7 1.2 This is what operating instructions look like ........7 1.3 This is what lists look like ............... 7 1.4 This is what warnings look like .............. 7 1.5 Hotline .......................
  • Page 4 3.3.4 Sticker ................... 28 4 Device installation ..................29 4.1 General instructions ................29 4.2 Mechanical preparation ................. 30 4.2.1 Storage and transport conditions ..........30 4.2.2 Installation location ..............30 4.2.3 Unpacking ..................31 4.2.4 Checking the equipment supplied ........... 31 4.2.5 Acclimatizing the device ............
  • Page 5 6.2 Display menu ..................75 6.3 WEB menu ....................78 6.3.1 Weighing points ................78 6.3.2 Application settings ..............80 6.3.3 Interfaces ..................80 6.3.4 System ..................83 6.3.5 Service ..................83 6.4 Assign password ..................84 6.5 Change password ................... 86 6.6 Error logging in ..................
  • Page 6 10.4 System data ..................130 11 Error messages ..................133 11.1 Error messages measuring circuit ............. 133 11.2 Error numbers @ "LAST_ERROR" ............134 11.2.1 Weighing point error ............... 134 12 Maintenance/repairs/cleaning ............... 135 12.1 Maintenance ..................135 12.2 Repairs ....................135 12.3 Cleaning ....................

  • Page 7: Introduction

    1. Introduction | 7 1 Introduction Read the safety instructions and the manual – Please read the safety instructions and this manual carefully and com­ pletely before using the product. – These are part of the product. Keep the safety instructions in a safe and easily accessible location.

  • Page 8: Hotline

    1. Introduction | 1.5 - Hotline | 8  CAUTION Warning of personal injury. CAUTION indicates that minor, reversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions.  NOTICE Warning of damage to property and/or the environment. NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed.

  • Page 9: Safety Instructions

    2. Safety instructions | 9 2 Safety instructions General instructions  NOTICE Warning of damage to property and/or the environment. The device complies with the directives and standards on electrical equipment, electromagnetic compatibility, and the prescribed safety requirements. However, improper use can cause damage to persons and property.

  • Page 10: Before Operational Startup

    2. Safety instructions | 2.4 - Before operational startup | 10 Before operational startup  NOTICE Visual inspection! Before operational startup as well as after storage or transport, inspect the product visually for signs of mechanical damage. The device should not be put into operation if it displays signs of visible damage and/or is defective.

  • Page 11: Supply Voltage Connection

    2. Safety instructions | 2.4 - Before operational startup | 11 This device contains electrostatically sensitive components. Therefore, po­ tential equalization must be provided when working on the device (antistatic protection). Before connecting or disconnecting additional devices from the data outputs, the device must be disconnected from the mains.

  • Page 12: Important Note

    2. Safety instructions | 2.4 - Before operational startup | 12 Safe operation is no longer ensured if any of the following is true: – The device is physically damaged. – The device does not function. – The device has been subjected to stresses beyond the tolerance limits (e.g., during storage or transport).
  • Page 13 2. Safety instructions | 2.4 - Before operational startup | 13 2.4.9.2 Electrostatically sensitive components This device contains electrostatically sensitive components. Therefore, po­ tential equalization must be provided when working on the device (antistatic protection). 2.4.9.3 Replacing fuses The device does not have any replaceable fuse. The load cell supply is protected against short circuit.

  • Page 14: Device Description

    3. Device description | 14 3 Device description Transmitter types 3.1.1 General information The transmitters in the PR 5215 series come in 9 expansion stages. Subse­ quent expansion of the expansion stage is not possible. The respective type is clearly designated by the corresponding number. All of the devices are equipped with a touchscreen.

  • Page 15: Pr 5215/01

    3. Device description | 3.1 - Transmitter types | 15 3.1.3 PR 5215/01 This type includes – 3 digital inputs and outputs – a port for the analog weighing electronics (ADC) – a supply voltage connection – a RS-485 interface –...

  • Page 16: Pr 5215/04

    3. Device description | 3.1 - Transmitter types | 16 3.1.4 PR 5215/04 This type includes – 3 digital inputs and outputs – a port for the analog weighing electronics (ADC) – a supply voltage connection – a RS-485 interface –...

  • Page 17: Pr 5215/05

    3. Device description | 3.1 - Transmitter types | 17 3.1.5 PR 5215/05 This type includes – 3 digital inputs and outputs – a port for the analog weighing electronics (ADC) – a supply voltage connection – a RS-485 interface –...

  • Page 18: Pr 5215/06

    3. Device description | 3.1 - Transmitter types | 18 3.1.6 PR 5215/06 This type includes – 3 digital inputs and outputs – a port for the analog weighing electronics (ADC) – a supply voltage connection – a RS-485 interface –...

  • Page 19: Pr 5215/07

    3. Device description | 3.1 - Transmitter types | 19 3.1.7 PR 5215/07 This type includes – 3 digital inputs and outputs – a port for the analog weighing electronics (ADC) – a supply voltage connection – a RS-485 interface –...

  • Page 20: Pr 5215/08

    3. Device description | 3.1 - Transmitter types | 20 3.1.8 PR 5215/08 This type includes – 3 digital inputs and outputs – a port for the analog weighing electronics (ADC) – a supply voltage connection – a RS-485 interface –...

  • Page 21: Pr 5215/10

    3. Device description | 3.1 - Transmitter types | 21 3.1.9 PR 5215/10 This type includes – 3 digital inputs and outputs – a port for the analog weighing electronics (ADC) – a supply voltage connection – a RS-485 interface –...

  • Page 22: Pr 5215/11

    3. Device description | 3.1 - Transmitter types | 22 3.1.10 PR 5215/11 This type includes – 3 digital inputs and outputs – a port for the analog weighing electronics (ADC) – a supply voltage connection – a RS-485 interface –...

  • Page 23: Overview Of The Device

    3. Device description | 3.2 - Overview of the device | 23 Overview of the device – Accuracy 6,000 d (Class III) for the weighing electronics – High-speed conversion with response times from upto 10 ms – Weight display with status and mass unit on a TFT Color touch display –...

  • Page 24: Housing

    3. Device description | 3.3 - Housing | 24 For the LAN interface: – ModBus-TCP – Ethernet TCP/IP – Housing 3.3.1 Housing dimensions Example: PR 5215/00 All dimensions in mm.

  • Page 25: Indicator Front

    3. Device description | 3.3 - Housing | 25 3.3.2 Indicator front Pos. Name TFT Color touch display 1.77" Ethernet port CAL switch...

  • Page 26: Overview Of Connections

    3. Device description | 3.3 - Housing | 26 3.3.3 Overview of connections...
  • Page 27 3. Device description | 3.3 - Housing | 27 Pos. Connection Description ① 3 digital inputs Contact inputs, for example, can be implement­ ed. See Chapter Digital inputs for an example. ② Fieldbus interface The corresponding device (see Chapter Trans­ mitter types) can be included under a commu­ nication master (e.g.

  • Page 28: Sticker

    3. Device description | 3.3 - Housing | 28 3.3.4 Sticker Connection diagram DIGITAL IN LC SUPPLY DI1 DI2 DI3 DIGND SENSE SIGN 24 VDC / 9 W POWER SUPPLY DO1 DO2 DO3 DOGND RS 485/422 DIGITAL OUT The connection diagram is located on the right side of the housing. The connection diagram of the analog output is located on the left side of the housing.

  • Page 29: Device Installation

    4. Device installation | 29 4 Device installation General instructions Before starting work, please read Chapter 2 and follow all instructions.  WARNING Warning of hazardous area and/or personal injury Installation work must be performed by trained and qualified personnel who are aware of and able to deal with the related hazards and take suitable measures for self-protection.

  • Page 30: Mechanical Preparation

    4. Device installation | 4.2 - Mechanical preparation | 30 Mechanical preparation 4.2.1 Storage and transport conditions  NOTICE Material damage is possible. Unpacked devices may lose their precision due to strong vibrations; strong vibrations may impair the safety of the device. Do not subject the device to extreme temperatures, moisture, shocks, and vibrations.

  • Page 31: Unpacking

    4. Device installation | 4.2 - Mechanical preparation | 31 4.2.3 Unpacking Unpack the device and check it for visible external damage. If there is damage, follow the instructions in Chapter Safety inspection. Keep the original packaging in case the device needs to be returned. Remove all cables before sending.
  • Page 32 4. Device installation | 4.2 - Mechanical preparation | 32 – Establish a low-resistance connection between the screen clamping rail and the cabinet/housing. – Use a metallic or metalized connector housing. – Establish equipotential bonding between devices/system components (this is essential for Ex applications). –...

  • Page 33: Hardware Construction

    4. Device installation | 4.3 - Hardware construction | 33 Hardware construction 4.3.1 Network port The device has an internal Ethernet port.  NOTICE Damaged data will bring a stop to IT operations. Protect the IT network to prevent unauthorized access. The current IT security guidelines must be followed so as to minimize the risks.

  • Page 34: Interface

    4. Device installation | 4.3 - Hardware construction | 34 Technical data (continued) Description Data Transfer rate 10 Mbit/s, 100 Mbit/s, full/half duplex, auto-detec­ tion Default IP address 192.198.0.100, DHCP is switched on Subnet Mask 255.255.255.0 Connection mode Point to point Potential isolation Cable type CAT 5 patch cable, twisted pair, screened Cable impedance...

  • Page 35: Digital Inputs

    4. Device installation | 4.3 - Hardware construction | 35 Technical data (continued) Description Data Bits/Stop bit Remote display: <7/1> SMA protocol: <8/1> Modbus-RTU protocol: <8/1> Parity Remote display: <even> SMA protocol: <none> Modbus-RTU protocol: <none> Signals TxA, RxA (R-), TxB, RxB (R+) Potential isolation Cable type Twisted pair, screened (e.g., LifYCY 2×2×0.20)
  • Page 36 4. Device installation | 4.3 - Hardware construction | 36 Technical data Description Data External connection 4-pin plug connector Number of inputs 3 (DI1, DI2, DI3) Input voltage Low: U = 0…5 V High: U = 10…30 V Passive: external power supply required Input current <11 mA @ U = 24 V...

  • Page 37: Digital Outputs (Relay Outputs)

    4. Device installation | 4.3 - Hardware construction | 37 4.3.4 Digital outputs (relay outputs) 3 passive opto-decoupled outputs are permanently built into the device. The interface can be conigured by software. The connection diagram is located on the right side of the housing. Technical data Description Data...
  • Page 38 4. Device installation | 4.3 - Hardware construction | 38 Example: Relay control (power output) ① Supply unit U = 24 V 0.5 A ② Inductive load for free-wheel diode The relay switches when the output DO1 is active (true). To protect the output circuit, relays must be equipped with free-wheel diodes.

  • Page 39: Connection Of Analog Load Cells And Platforms

    4. Device installation | 4.3 - Hardware construction | 39 4.3.5 Connection of analog load cells and platforms 4.3.5.1 General instructions The device is equipped with an integrated connection for analog weighing electronics. The interface can be configured by software. The connection diagram is located on the right side of the housing.
  • Page 40 4. Device installation | 4.3 - Hardware construction | 40 Transmitter terminals Terminal Connection Description Color contact Meas. Signal/LC output green – Meas. – Signal/LC output gray Sense Sense white – Sense – Sense black Screen Supply Supply/excitation – – Supply –...
  • Page 41 4. Device installation | 4.3 - Hardware construction | 41 4.3.5.2 Connecting an analog weighing platform with a 6-wire cable Connection example ① Screen ② Mounting rail ③ Potential equalization...
  • Page 42 4. Device installation | 4.3 - Hardware construction | 42 4.3.5.3 Connecting a load cell with a 4-wire cable Connection example Provide the following links between the terminal contacts: ① from + Supply (+V) to + Sense (+S) ② from – Supply (-V) to – Sense (-S) Further connections: ③ Screen ④ Mounting rail...
  • Page 43 4. Device installation | 4.3 - Hardware construction | 43 4.3.5.4 Connecting a load cell with a 6-wire cable Connection example ① Screen ③ Mounting rail ④ Potential equalization 4.3.5.5 Connecting between 2 and 8 load cells (650 Ω) using a 6-wire connection cable Connections are made via cable junction box PR 6130/..
  • Page 44 4. Device installation | 4.3 - Hardware construction | 44 Note: If hum interference occurs, the cable screens should only be connected on one side. Depending on the design of the cable junction box used, either the jumper J3 must be removed or the cable screens must be disconnected from the terminal contacts highlighted in yellow.
  • Page 45 4. Device installation | 4.3 - Hardware construction | 45 4.3.5.6 Testing the measuring circuit A simple test with the load cells connected can be carried out with a multime­ ter. Note: In the case of an external load cell supply voltage or use of an isolating unit, the internal load cell supply is not relevant.
  • Page 46 4. Device installation | 4.3 - Hardware construction | 46 Measuring voltage 0…5 mV @ LC with 1.0 mV/V 0…10 mV @ LC with 2.0 mV/V Measuring voltage 0 V ±0.5 V...

  • Page 47: Analog Output

    4. Device installation | 4.3 - Hardware construction | 47 4.3.6 Analog output An active analog output is integrated into the device. The interface can be configured by software. The connection diagram is located on the left side of the housing. Technical data Description Data...
  • Page 48 4. Device installation | 4.3 - Hardware construction | 48 Technical data (continued) Description Data Cable type Twisted pair, screened (e.g., LifYCY 2×2×0.20) Cable length <150 m, screened Analog signal "current output" ① 0/4-20 mA; ≤500 Ω Current is supplied directly via the terminal contacts. Analog signal "voltage output"...

  • Page 49: Profibus-Dp Interface

    4. Device installation | 4.3 - Hardware construction | 49 4.3.7 ProfiBus-DP interface With the Profibus-DP a centrally directed data exchange between master and slaves is possible. The master (e.g. automation system PLC) carries out the cyclic exchange of process data with the slaves (drives, I/O) one after the other, in a fixed sequence.
  • Page 50 4. Device installation | 4.3 - Hardware construction | 50 Technical data (continued) Description Data Cable impedance 150 Ω Cable length The max. distance of 200 m can be extended at 1.5 Mbit/s by means of an additional repeater. Certificates PROFIBUS Nutzerorganisation e.V. grants to HMS In­ dustrial Networks AB Certificate No: Z01951 Model Name: Anybus CompactCom 40 PROFIBUS...
  • Page 51 4. Device installation | 4.3 - Hardware construction | 51 Allocation of the D-sub 9-pin plug connector Pin assignment Signal Color Description Housing Screen not connected not connected RxD/TxD-P (positive) Send/receive data according to Data core B/D (P) RS-485 specification 4 if required "Request To Send"...

  • Page 52: Devicenet Interface

    4. Device installation | 4.3 - Hardware construction | 52 4.3.8 DeviceNet interface The DeviceNet fieldbus is a complete DeviceNet adapter (slave) with CAN con­ troller. The interface can be configured by software. Technical data Description Data External connection 5-pin plug connector (female) Transfer rate 125, 250 and 500 kbit/s Protocol...
  • Page 53 4. Device installation | 4.3 - Hardware construction | 53 Technical data (continued) Description Data Cable length Depends on cable type and transmission rate: 100 to 500 m Certificates Test Information – Vendor Name: HMS Industrial Networks AB – Composite Test Revision: CT25 –...

  • Page 54: Cc-Link Interface

    4. Device installation | 4.3 - Hardware construction | 54 4.3.9 CC-Link interface The CC-Link fieldbus contains all functions to provide a complete CC-Link slave. The interface can be configured by software. Technical data Description Data External connection 5-pin plug connector (female) Transfer rate 156;...

  • Page 55: Profinet I/O Interface

    4. Device installation | 4.3 - Hardware construction | 55 Technical data (continued) Description Data Cable length 10 m @ 10 Mbps, 1200 m @ 156 kbps Certificates – Description of product: Anybus Compact Com 40 CC-Link – Type: ABCC-M40-CCL – Ver. : Hardware: 1.1, Software: 1.01 – CC-Link: 1.10/2.0 –...
  • Page 56 4. Device installation | 4.3 - Hardware construction | 56 Technical data Description Data 2× RJ‑45 plug connector (female) External connection Transfer rate 10 Mbit/s and 100 Mbit/s Auto-detection (10/100 Mbit/s half duplex/full duplex) Protocol ProfiNet I/O Connection mode Network Configuration XML file "GSDML-Vx.xx-Minebea-PR5215-2-Port- xxxxxx.xml"...

  • Page 57: Ethernet/Ip Interface

    4. Device installation | 4.3 - Hardware construction | 57 Note: The XML file is available to download online: http://www.minebea-intec.com  NOTICE Fieldbus parameters Recommendation for a Siemens S7, for example Fieldbus slave setting: Use DHCP [on] as per the default settings and activate the master as a DHCP server (W [Allocate IP adr via IO controller]).
  • Page 58 4. Device installation | 4.3 - Hardware construction | 58 Technische Daten Bezeichnung Daten 2× RJ‑45 plug connector (female) External connection Transfer rate 10 Mbit/s and 100 Mbit/s Auto-detection (10/100 Mbit/s half duplex/full du­ plex) Protocol EtherNet/IP Connection mode Network Configuration EDS file "min_5215_ethernetip.eds" Potential isolation Cable type Twisted pairs, screened, e.g., patch cable CAT5 Au­...

  • Page 59: Ethercat Interface

    4. Device installation | 4.3 - Hardware construction | 59 Note: The EDS file is available to download online: http://www.minebea-intec.com 4.3.12 EtherCAT interface The EtherCAT fieldbus is a complete EtherCAT adapter (slave) for the network connection with full duplex features of 100BASE-TX. These are fully utilized so that effective data rates of almost 200 MBit/s can be achieved.
  • Page 60 4. Device installation | 4.3 - Hardware construction | 60 Technical data (continued) Description Data Potential isolation Cable type Twisted pairs, screened, e.g., patch cable CAT5 Au­ tolink (straight or crossover) Cable impedance 150 Ω Cable length to HUB max. 115 m –...

  • Page 61: Getting Started

    5. Getting started | 61 5 Getting started Switching on the device The device is started up via a notebook/PC using an Internet browser. Note: The following steps must be followed when connecting the device to mains voltage for the first time: –...

  • Page 62: Connect Device To The Network

    5. Getting started | 5.5 - Connect device to the network | 62 Connect device to the network 5.5.1 Connecting device to the network via DHCP How to connect the device to the network? Note: Factory setting of the device: "Use DHCP" is switched on. Requirements: –...

  • Page 63: Connecting Device To The Network Via Static Ip Address

    5. Getting started | 5.5 - Connect device to the network | 63 5.5.2 Connecting device to the network via static IP address How to connect device to the network via static IP address? Note: Factory setting of the device: "Use DHCP" is switched on. Note: A direct connection between device and notebook/PC is also possible if "Use DHCP"...
  • Page 64 5. Getting started | 5.5 - Connect device to the network | 64 5. Under [Networking] select the protocol shown and click [Properties]. A window appears.
  • Page 65 5. Getting started | 5.5 - Connect device to the network | 65 6. Select [Use the following IPaddress:]. 7. Enter the same IP address as PR 5215 (see display), only the 4th byte must be different. Example: PR 5215: 192.168.0.100 Notebook/PC: 192.168.0.1 8.

  • Page 66: Data Backup

    5. Getting started | 5.6 - Data backup | 66 : [Network] 12. If necessary, make further settings in consultation with the responsible system administrator. 13. Save the settings. Data backup Additional overwrite protection is provided for adjustment/calibration data and parameters (see Chapter CAL switch).

  • Page 67: Overwrite Protection

    5. Getting started | 5.7 - Overwrite protection | 67 Overwrite protection 5.7.1 CAL switch Overwrite protection can be activated via a CAL switch to protect the metrological parameters against unauthorized access. The CAL switch is located on the front of the device. Write protection not activated Write protection activated opened...

  • Page 68: Performing A Factory Reset On The Device

    5. Getting started | 5.8 - Performing a factory reset on the device | 68 Performing a factory reset on the device Note: A factory reset can only be performed if the CAL switch is open. The IP ad­ dress and the host name are not affected by this. Restarting has the following effects on the device –...

  • Page 69: Operating

    6. Operating | 69 6 Operating Operating and display elements 6.1.1 TFT Color touch display The color display is a touchscreen and consists of keys and displays. Pos. Name Menu button Current date Icon for warning and status displays Current time Key for switching views Weight value (6 digits + decimal point) Weight unit (t, kg, g, lb)

  • Page 70: Web Display

    6. Operating | 6.1 - Operating and display elements | 70 6.1.2 WEB display The display consists of various areas. Pos. Name Menu selection Header Info line Info pane Taskbar...
  • Page 71 6. Operating | 6.1 - Operating and display elements | 71 6.1.2.1 Menu selection After logging in, the website appears with the menu selection hidden. By clicking the menu selection is displayed. By clicking on the individual menu items, the corresponding view appears.
  • Page 72 6. Operating | 6.1 - Operating and display elements | 72 6.1.2.2 Header The header contains the following areas: – Display/hidden menu selection – Weighing point/metrology – Login status – Operating language – Date and time Menu selection Icon Description Display menu selection Hide menu selection Weighing point area/metrology...
  • Page 73 6. Operating | 6.1 - Operating and display elements | 73 Date and time View Description Displays the set date and time. 6.1.2.3 Information line The information line shows the user the current menu position during opera­ tion. 6.1.2.4 Info pane The window shows one of the following views at a time: –...

  • Page 74: Message Dialog

    6. Operating | 6.1 - Operating and display elements | 74 6.1.3 Message dialog Example: If [Save] was clicked, the following dialog appears: Click [Ok] to save finally.

  • Page 75: Display Menu

    6. Operating | 6.2 - Display menu | 75 Display menu  –   S ervice contact View a QR code  –   Q R Documentation View the QR code  –   V iew settings Viewing the following menus   W eighing    ·      –...
  • Page 76 6. Operating | 6.2 - Display menu | 76   I nterfaces   –   N etwork  –   H ardware address  –   U se DHCP  –   N etwork address  –   S ubnet mask  –   G ateway  –...
  • Page 77 6. Operating | 6.2 - Display menu | 77  –   B aud rate  –   P rofiNet I/O  –   I P address  –   S ubnet mask  –   E therNet/IP  –   U se DHCP  –   I P address  –...

  • Page 78: Web Menu

    6. Operating | 6.3 - WEB menu | 78 WEB menu 6.3.1 Weighing points   A DC parameters     ·      –   M easure time Selection: 10 ms, 20 ms, 40 ms, 80 ms, 160 ms, 320 ms, 640 ms  –   D igital filter Selection: none, Bessel, Aperiodic, Butterworth, Tschebyscheff  –...
  • Page 79 6. Operating | 6.3 - WEB menu | 79   A djustment    ·      –   N ew  –   M ax. capacity Input: Weight value with decimal place, mass unit  –   S cale interval Selection: corresponding value  –...

  • Page 80: Application Settings

    6. Operating | 6.3 - WEB menu | 80  –   L C output impedance Only by selection "All load cells same" Input: from the calibration certificate of the load cell under "Output impedance"  –   L C 1…8 output at max. capacity Only by selection "Each load cell specific"...
  • Page 81 6. Operating | 6.3 - WEB menu | 81   N etwork    ·      –   U se DHCP Selection: On, Off  –   N etwork address Input: Valid IP address  –   S ubnet mask Input: Valid IP address  –...
  • Page 82 6. Operating | 6.3 - WEB menu | 82  –   E therCAT  –   I P address Input: Valid IP address  –   S ubnet mask Input: Valid IP address  –   A nalog output  –   M ode Selection: None, Transparent, Gross, Net, Select (Gross/net value output on the display via D11)  –...

  • Page 83: System

    6. Operating | 6.3 - WEB menu | 83 6.3.4 System  –   O peration language Selection: <English>, Japanese, German, French, Spanish, Italian  –   D isplay language Selection: <English>, German  –   B attery status View: Ok, Low  –   C urrent Date & Time  –...

  • Page 84: Assign Password

    6. Operating | 6.4 - Assign password | 84 Assign password When the device is booted, the following window appears: 1. Click [OK]. The input field appears. 2. Click the [New password] input field and enter a password. 3. Click the [Confirm password] input field and enter the password again. 4.
  • Page 85 6. Operating | 6.4 - Assign password | 85 5. Enter the previously assigned password under [Password]. 6. Click [Login]. The window [ADC parameters] appears.

  • Page 86: Change Password

    6. Operating | 6.5 - Change password | 86 Change password 1. Click [Change password] in the header under An input window appears. 2. Enter the current password. 3. Enter the new password. 4. Enter the new password again and click [Submit].

  • Page 87: Error Logging In

    6. Operating | 6.6 - Error logging in | 87 Error logging in If an incorrect password is entered when logging in, the following window will appear. If the password has been lost, it must be unlocked. The following steps are necessary to unlock the password. 1.

  • Page 88: Select Language

    6. Operating | 6.7 - Select language | 88 Select language How to select the language? : [System] 1. Click in the [Operating language] line. A selection window appears. Selection: English (default), Japanese, German, French, Spanish, Italian 2. Select the desired operating language. 3.

  • Page 89: Current Date & Time

    6. Operating | 6.8 - Current date & time | 89 Current date & time How are the date and time set? : [System] 1. Click in the row [Current date & time]. A calendar appears. Selection/input: day, month, year, current time 2.

  • Page 90: Serial Interface

    6. Operating | 6.9 - Serial interface | 90 Serial interface : [Interfaces] 1. Click [Serial interface]. A selection window appears. 2. Select the individual parameters and change them if necessary. [Protocol] Selection: None, Remote display, SMA, Modbus-RTU [Baudrate] Selection: 300, 600, 1200, 4800, 9600, 19200 Baud Other parameters are protocol specific.

  • Page 91: Defining Limits

    6. Operating | 6.11 - Defining limits | 91 6.11 Defining limits Each limit consists of a switch-on and a switch-off point for definition of a hys­ teresis. The 3 pairs of values must be entered according to the same princi­ ple.
  • Page 92 6. Operating | 6.11 - Defining limits | 92 Example 2: If limits 1 and 2 are the same for 'On' and 'Off' (on = off), – output 1 (Limit 1 out) switches ON if the weight (Wgt) exceeds the value. – output 2 (Limit 2 out) switches OFF if the weight falls below the value. : [Limits] 1.

  • Page 93: Configuring The Analog Output

    6. Operating | 6.12 - Configuring the analog output | 93 6.12 Configuring the analog output The weight value of the weighing point is transmitted to the output. : [Analog output] or [CombiCard] The analog output can be configured according to the table below. Parameter table Parameter Selection...
  • Page 94 6. Operating | 6.12 - Configuring the analog output | 94 Parameter table (continued) Parameter Selection Description [On <0] [linear] In the event of a negative weight, the analog output is retained. This is only possible if the output value for the zero weight is >0 mA. [0 mA] In the event of a negative weight, the analog output is set to 0 mA.

  • Page 95: Metrology Parameters

    6. Operating | 6.13 - Metrology parameters | 95 6.13 Metrology parameters : [ADC parameters] 1. Select the individual parameters and change them if necessary. [Measuring time] Measuring time: The duration of a measurement can be selected. Selection: 10 ms, 20 ms, 40 ms, 80 ms, 160 ms, 320 ms, 640 ms [Digital filter] Note: After changing the filter parameters, a new adjustment may be necessary to ensure maximum accuracy.
  • Page 96 6. Operating | 6.13 - Metrology parameters | 96 Butterworth filter Tschebyscheff filter A digital filter can be switched on only with the measuring time set to ≤160 ms. Selection of the digital filter (filter characteristic): none, Bessel, aperiodic, Butterworth, Tschebyscheff If no particularly frequent fluctuations are expected in ongoing operation, the following settings are recommended: –...
  • Page 97 6. Operating | 6.13 - Metrology parameters | 97 [Standstill range] As long as the weight fluctuations remain within this range, the device is determined to be stable. Input: 0.01 to 10.00 d [Tare condition] Selection: Tare without standstill, Tare after standstill [Tare timeout] Timeout for a tare/zeroset command that cannot be executed (e.g.

  • Page 98: Calibrating Internal Weighing Point

    6. Operating | 6.14 - Calibrating internal weighing point | 98 [Zerotrack time] Time interval for automatic zerotrack. Input: 0.1 to 25.0 s [Overload] Weighing range above the maximum capacity (Max) without error mes­ sage. Input: 0 to 999999 d; 9 d (default) 2.

  • Page 99: Performing A New Adjustment

    6. Operating | 6.14 - Calibrating internal weighing point | 99 6.14.2 Performing a new adjustment Requirements: – Overwrite protection is deactivated, see Chapter CAL switch. : [Adjustment] 1. Click [New] in the task bar. The data is first set to factory setting (default) and then the adjustment is started.
  • Page 100 6. Operating | 6.14 - Calibrating internal weighing point | 100 6.14.2.1 Determining max. capacity (Max) The max. capacity (Max) determines the max. weight without dead load of the weight to be measured and the displayed number of digits behind the decimal point.
  • Page 101 6. Operating | 6.14 - Calibrating internal weighing point | 101 6.14.2.3 Determining the dead load To use the empty scale/hopper as dead load (normal case): 1. Clear the scale/hopper. 2. Click [by load] in the task bar. 3. Click [Set dead load] in the task bar to save the dead load. Note: If the mV/V value of the dead load was calculated, or if it is known from the previous adjustment, the value can be overwritten by pressing [by m­...
  • Page 102 6. Operating | 6.14 - Calibrating internal weighing point | 102 6.14.2.4 Adjustment with weight 1. Click [by load] in the task bar. 2. Enter the weight value of the calibration weight in the line [Adjusted at]. 3. Place the calibration weight on the scale. 4.
  • Page 103 6. Operating | 6.14 - Calibrating internal weighing point | 103 6.14.2.6 Adjusting with load cell data (SMART calibration) If the scale is not used in legal metrology, adjustment without weights can be performed. The easiest method is the one using load cell data without calculation. The values are taken from the technical data and the calibration certificate of the load cell.
  • Page 104 6. Operating | 6.14 - Calibrating internal weighing point | 104 [LC Output at max. capacity] Only with selection [All load cells the same] Input: refer to the load cell certificate under "Output at max. capacity" [LC output impedance] Only with selection [All load cells the same] Input: refer to the load cell certificate under "Output impedance"...

  • Page 105: Modifying A Adjustment

    6. Operating | 6.14 - Calibrating internal weighing point | 105 6.14.3 Modifying a adjustment [Modify] may be used only for minor changes (e.g. changing the dead load, adapting mV/V values for dead load and/or Max). Otherwise, always use [New]! Requirements: –...

  • Page 106: Modbus Protocol

    7. ModBus protocol | 106 7 ModBus protocol General description The ModBus protocol implemented in the device enables rapid, simple, and reliable communication between a PC or PLC and up to a maximum of 127 devices. The ModBus protocol allows access to all data published in the SPM table of the relevant application.

  • Page 107: Sma Protocol

    8. SMA protocol | 107 8 SMA protocol General description The protocol of the "Scale Manufacturers Association" (SMA) provides a sim­ ple access to the scale. It can be used for reading data, or for executing func­ tions. The RS-485 interface is used as an interface. Fixed interface settings are 8 bits, no parity and 1 stop bit.

  • Page 108: Fieldbus Interface

    9. Fieldbus interface | 108 9 Fieldbus interface General notes The PR 5215 can be included under a communication master (e.g. Siemens S7 ProfiBus) as a field bus slave. The update rate is 50 ms. The field bus exchanges its data cyclically with each slave. That means: In each cycle, the entire data range is written and read, even if there are no changes to the data content.

  • Page 109: Data Exchange Range

    9. Fieldbus interface | 9.2 - Scale protocol | 109 9.2.1 Data exchange range Overview Byte 0, 1, 2, 3 6, 7 MOSI Write data Read_Value_Select Write_Value_Select Control bits MISO Read data Read_Value_Selected Status bits Status bits Write window (MOSI) Byte Field Description...
  • Page 110 9. Fieldbus interface | 9.2 - Scale protocol | 110 Field Size Function Now the test value can be read out by reading the gross weight. ResTare 1 bit Tare is reset. SetTare 1 bit The weighing point is tared. SetZero 1 bit The weighing point is set to zero.
  • Page 111 9. Fieldbus interface | 9.2 - Scale protocol | 111 Field Size Function Read data 4 bytes Data to be read as a binary 32-bit value with plus or minus sign. Data type: DINT Read_Value_Selected 1 byte Acknowledgment of the transmitted function number.

  • Page 112: Reading And Writing Data With Function Numbers

    9. Fieldbus interface | 9.2 - Scale protocol | 112 Field Size Function The weight value is within center zero (0 CenterZero 1 bit ±0.25 d). BelowZero 1 bit The weight value is negative (gross < 0 d). Overload 1 bit The weight value has exceeded the measur­ ing range.
  • Page 113 9. Fieldbus interface | 9.2 - Scale protocol | 113 9.2.2.2 Writing data Procedure: 1. Wait until Write_Active = 0 in the read window (slave is ready to receive new data). 2. Write value in bytes 0-3 of the write window. 3.

  • Page 114: Reading And Writing Bits Directly

    9. Fieldbus interface | 9.2 - Scale protocol | 114 Action of the master Slave reaction Writing the bit address as a func­ tion number to Write_Value_S­ elect. The bit from Write_Value_Select is set and the corresponding function carried out. Set the Write_Active bit.

  • Page 115: Waiting For The Result Of The Action

    9. Fieldbus interface | 9.2 - Scale protocol | 115 9.2.3.2 Writing control bits Some device functions can be executed by setting bits directly in bytes 6 and 7 (control bytes) of the write window. Action of the master Slave reaction Set bits in the control byte.

  • Page 116: Function Numbers

    9. Fieldbus interface | 9.2 - Scale protocol | 116 Action of the master Slave reaction Set the ResetError bit (for func­ tion number 121, see Chap­ ter Function number 112–121: transition-controlled action bits (write)). The ResetError bit is reset. The CmdError bit is reset. 9.2.5 Function numbers Function numbers are written to MOSI by the master (SPS) and reflected in...
  • Page 117 9. Fieldbus interface | 9.2 - Scale protocol | 117 9.2.5.1 Function number 0: I/O status bits (read) Dynamic status Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Input 3 Input 2 Input 1 Byte 1...
  • Page 118 9. Fieldbus interface | 9.2 - Scale protocol | 118 Field Function ADUError AD conversion error (OR function of bits E1, E3, E7). AboveMax The weight value has exceeded the Max (FSD), but is still within Max + permissible overload (gross ≤Max + over­ load).
  • Page 119 9. Fieldbus interface | 9.2 - Scale protocol | 119 Field Function Test_Active The device executes the ADC test. The read weight value is not the gross value, but the test value. Cal_Changed The device has been calibrated. When this bit is 1, the weighing parameters (EXPO/UNIT/ STEP) must be read again.
  • Page 120 9. Fieldbus interface | 9.2 - Scale protocol | 120 Byte Description 1: UNIT One byte for the weight unit; content in decimal form: 0 to 1 = g (grams) 2 = kg (kilograms) 3 = t (tons) 4 = lb (pounds) 2: STEP One byte for the scale interval;...
  • Page 121 9. Fieldbus interface | 9.2 - Scale protocol | 121 9.2.5.6 Function number 5: device type and software version (read) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 TYPE MSB Byte 1 TYPE LSB Byte 2...
  • Page 122 9. Fieldbus interface | 9.2 - Scale protocol | 122 9.2.5.9 Function number 8–11, 14: weight data (read) The gross, net, and tare weight are stored as a DINT fix point. The real data value is derived from DINT and EXPO as follows: (-EXPO) Value = reading...
  • Page 123 9. Fieldbus interface | 9.2 - Scale protocol | 123 9.2.5.12 Function number 80–89: state-controlled action bits (write) Note: For setting bits, see Chapter Writing bits Only setting and resetting of single bits is possible. When changing a bit from 0 to 1, the corresponding action starts. After han­ dling the command, the bit must be reset.
  • Page 124 9. Fieldbus interface | 9.2 - Scale protocol | 124 9.2.5.13 Function number 112–121: transition-controlled action bits (write) For setting bits, see Chapter Writing bits As soon as the bit has been set, it is reset internally and the process is carried out;...

  • Page 125: Example: Reading The Gross Weight

    9. Fieldbus interface | 9.2 - Scale protocol | 125 9.2.6 Example: reading the gross weight Input range (MOSI) Byte Value Description Read the gross weight (for function number 8, see Chapter Function num­ ber 8–11, 14: weight data (read))
  • Page 126 9. Fieldbus interface | 9.2 - Scale protocol | 126 Output range (MISO) Byte Value Description Gross weight - byte 0 (MSB) Gross weight - byte 1 Gross weight - byte 2 Gross weight - byte 3 (LSB) Gross weight request de­ tected.

  • Page 127: Special Note For Devicenet And Ethernet/Ip

    9. Fieldbus interface | 9.2 - Scale protocol | 127 9.2.7 Special note for DeviceNet and EtherNet/IP With these fieldbus types, the sequence of the bytes (only applicable for words and individual bytes) is inverted. With long words, this problem does not arise due to compensation by the firmware.

  • Page 128: Spm

    10. SPM | 128 10 SPM 10.1 General notes The memory accessible to the user is the SPM (Scratch Pad Memory). This memory is used to store lots of internal data from which weights, statuses and reports can be read and control data can be written. –...

  • Page 129: Addressing

    10. SPM | 10.3 - Addressing | 129 Data type Description Value range REAL real number ±1.18E-38 bis 3.4E38 (with ap­ prox. 7 significant digits) LREAL long real number ±1.18E-308 bis 3.4E308 (with approx. 16 significant digits) TIME time duration 1 ms to ±2 DATE date (only) 1.1.1900 to 31.12.2099...

  • Page 130: System Data

    10. SPM | 10.4 - System data | 130 10.4 System data SPM address Data type Function X0–X2 BOOL Digital input 1–3 X8–10 BOOL Digital output 1–3 X16–18 BOOL Output limit 1 1–3 BYTE Indicator status BOOL ADC error BOOL >Max (max.
  • Page 131 10. SPM | 10.4 - System data | 131 SPM address Data type Function X112 BOOL Zero device. X113 BOOL Tare device X114 BOOL Reset the tare of the device X115 BOOL Start the test mode X116 BOOL Finish the test mode X117 BOOL Reset the power fail signal...
  • Page 132 10. SPM | 10.4 - System data | 132 SPM address Data type Function DINT Current gross/net weight selected with X72 DINT Max. weight (max. capacity; FSD = Full Scale Deflection) DINT Activity counter, test of communication with device DINT Limit 1 on DINT Limit 1 off...

  • Page 133: Error Messages

    11. Error messages | 133 11 Error messages 11.1 Error messages measuring circuit The internal weighing electronics can generate error messages, which are shown on the display. Display Error Possible cause ERR 2 The measuring signal is higher than – Wrong setting.

  • Page 134: Error Numbers @ "Last_Error

    11. Error messages | 11.2 - Error numbers @ "LAST_ERROR" | 134 11.2 Error numbers @ "LAST_ERROR" 11.2.1 Weighing point error Number Display Cause test active Test is active, no weights. cal active Adjustment is active, no weights. no standstill No standstill of the scale.

  • Page 135: Maintenance/Repairs/Cleaning

    12. Maintenance/repairs/cleaning | 135 12 Maintenance/repairs/cleaning 12.1 Maintenance Maintenance work may only be carried out by authorized technical personnel with expert knowledge of the hazards involved and the required precautions. Maintain and check the device regularly. The periods must be determined by the operator, but should not exceed one year.

  • Page 136: Cleaning

    12. Maintenance/repairs/cleaning | 12.3 - Cleaning | 136 12.3 Cleaning 12.3.1 Instructions for cleaning The device must be cleaned of contaminants on a regular basis.  WARNING Working on a device that is switched on can have life- threatening consequences. Disconnect the device from the power supply before cleaning (disconnect the power plug from the electrical outlet).

  • Page 137: Safety Inspection

    13. Safety inspection | 137 13 Safety inspection Information on safety inspection Safe operation of the scale (weighing platform/weighing facility + weighing indicator) is no longer ensured, • if there is visible damage to the connection cable. • if the weighing platform/weighing facility and weighing indicator no longer work.

  • Page 138: Disposal

    (www.minebea-intec.com). Should you have any further questions, please contact your local service rep­ resentative or our service center. Minebea Intec GmbH Repair center Meiendorfer Strasse 205 A 22145 Hamburg, Germany Phone: +49.40.67960.333...

  • Page 139: Specification

    15. Specification | 139 15 Specification 15.1 Equipment supplied Ser. no. Name Transmitter Safety instructions 9499 059 40001 15.2 General technical data The following characteristics are valid after a warm-up time of at least 60 min­ utes (reference temperature 23 °C). 15.2.1 Date/time buffer The lithium battery as a buffer for the date/time chip and as a buffer for the supply voltage so the device can be switched on again.

  • Page 140: Effect Of Ambient Conditions

    15. Specification | 15.3 - Effect of ambient conditions | 140 15.3 Effect of ambient conditions 15.3.1 Ambient conditions Temperature range Ambient temperature for oper­ -10…+55 °C ation Power-on temperature >0°C Limits for storage/transport -20…+70 °C Humidity <90 %, non-condensing (acc. to IEC 60068-2) Protection class IP20 Height...

  • Page 141: Rf Interference Suppression

    15. Specification | 15.4 - Weighing electronics data | 141 Mains inputs Fast transients (burst) EN 61000-4-4 2 kV Peak voltages (surge) 1.2/50 µs EN 61000-4-5 1/2 kV Conducted disturbances by EN 61000-4-6 3 V high frequency coupling (0.15… 80 MHz) 15.3.3 RF interference suppression Electromagnetic pursuant to EN 61326, Limit class A, for emission industrial areas 15.4...

  • Page 142: Principle

    15. Specification | 15.4 - Weighing electronics data | 142 15.4.2 Principle Principle Direct current, Delta-Sigma converter, ratiomet­ ric to supply voltage Conversion time/ 10, 20, 40, 80, 160, 320, 640 ms measurement time Digital filter Can be activated, active 4th order (low-pass) characteristics: Bessel, aperiodic, Butterworth, Tschebyscheff Cut-off frequency...

  • Page 143: Connecting Cables

    15. Specification | 15.5 - Mechanics | 143 15.4.5 Connecting cables Connection PR no./cable type Length between junction box PR 6135, PR 6135A max. 500 m – length and device of the load cell cable 15.5 Mechanics 15.5.1 Housing Material Polyamide Surface finish Untreated Color (RAL)

  • Page 144: Appendix

    16. Appendix | 144 16 Appendix 16.1 Certificates Ser. no. Name Document no. EU Declaration of Conformity MEU22001...
  • Page 145 16. Appendix | 16.1 - Certificates | 145...
  • Page 146 16. Appendix | 16.1 - Certificates | 146 български (bg) čeština (cs) dansk (da) Декларация за съответствие Prohlášení o shodě Overensstemmelseserklæring 1. Модел на продукта / Номер на продукта / 1. Model výrobku / číslo výrobku / platné pouze 1. Produktmodel / produktnummer / gælder kun валидно...
  • Page 147 16. Appendix | 16.1 - Certificates | 147 eesti keel (et) français (fr) hrvatski (hr) Vastavusdeklaratsioon Déclaration de conformité Izjava o sukladnosti 1. Tootemudel / tootenumber / kehtib vaid 1. Modèle / numéro de produit / valable 1. Model proizvoda / broj proizvoda / vrijedi järgmise projekti puhul: uniquement pour le numéro de projet: samo za broj projekta:...
  • Page 148 16. Appendix | 16.1 - Certificates | 148 latviešu valoda (lv) malti (mt) nederlands (nl) Atbilstības deklarācija Dikjarazzjoni ta’ konformità Conformiteitsverklaring 1. Produkta modelis / produkta numurs / derīgs 1. Mudell tal-prodott / numru tal-prodott / validu 1. Productmodel / productnummer / uitsluitend biss għan-numru tal-proġett: tikai projektam Nr.: geldig voor projectnummer:...
  • Page 149 16. Appendix | 16.1 - Certificates | 149 slovenčina (sk) slovenščina (sl) suomi (fi) Vyhlásenie o zhode Izjava o skladnosti Vaatimustenmukaisuusvakuutus 1. Model výrobku / číslo výrobku / platné len pre 1. Model proizvoda / serijska številka proizvoda / 1. Tuotemalli / tuotenumero / koskee vain číslo projektu: veljavno samo za številko projekta: projektinumeroa:...
  • Page 150 Published by Minebea Intec GmbH Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...

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