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YALTA
INSTALLATION AND MAINTENANCE

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Summary of Contents for EASYSTEAM YALTA

  • Page 1 YALTA INSTALLATION AND MAINTENANCE...
  • Page 2 Producing furnaces for Russian banyas we try to make them easy-to-use, long-lasting and safe to work with. Technical characteristics and design features of furnaces were tested in the conditions of Russian steam rooms which allows us to make a statement that «EasySteam»'s furnaces are made for true Russian banyas! By installing the furnace made in “EasySteam”...
  • Page 3: Table Of Contents

    CONTENTS Product purpose Product description Furnace preparation for exploitation Assembly scheme for the protective cover Hot water production system Hot water production system Operation of hot water production system Installaton of hot water production system Assembly scheme for the veneer Furnace operation Overall dimentions of furnace Technical characteristics...
  • Page 4: Product Purpose

    PRODUCT PURPOSE Wood-burning furnace “Yalta” with an outer (open) and inner (closed) heaters is designed to heat up the sweating room, steam generation and hot water production. You will get as much easy steam as you want. In order to use the furnace for other purposes, you need to have a written permission of the manufacturer.
  • Page 5: Product Description

    PRODUCT DESCRIPTION DISPENCING UNIT (WATER SUPPLY) FLUE-GASES OUTLET STEAM PIPE FURNACE BODY PROTECTIVE HEAT-RETAINING SHIELD STEAM GENERATING UNIT CLOSED HEATER CONVECTION CANALS pROTECTIVE HEAT-RETAINING FUEL CHANNEL CHAMOTTE SHIELDS ASH BOX DOOR CLEANOUT PORT AIR GOVERNOR BOILER GRATE...
  • Page 6 “EasySteam” company's furnaces are made from stainless heat-resistant steel with chrome content not less than 17%. The furnace body (point 1), which is 3 mm thick, is a complex bent-welded structure with additional elements to reinforce the construction. There are convection canals (point 2) on the outside of side-walls.
  • Page 7 The boiler grate (point 8) is installed at the bottom of the furnace. Through the slots in the grate the air comes to the heater which is essential for high-temperature combustion process. Combustion products also get to the ash box (point 12) through the boiler grate. At the top of the furnace there is a flue-gases outlet (point 9), a steam pipe (point 5), a pipe of a steam generating unit to connect it to the dispensing unit, and a cleanout port (point 14).
  • Page 8: Furnace Preparation For Exploitation

    FURNACE PREPERATION FOR EXPOLOITATION Before installation, you should test-light the furnace outdoors for 4-5 hours. During the first burning, all technical components (dirt, occupational dust and so on), which got on the furnace during the transportation and warehouse or production storage, will burn out. Before putting the furnace into exploitation, make sure that all installation works were completed according to the requirements of this manual or to instructions for constituent parts made by other supplier!
  • Page 9 The laying of the filling in the inner heater is done through the steam pipe at the top of the furnace. The laying of the filling in the outer heater is done through clearances between the cover and the wall. Not every type of stone is suitable for the furnace! Undefined stones of unknown origin should not be used! As the filling for the inner heater we recommend you to use following stones: gabbro-diabase, jadeite,...
  • Page 10 Pic. 3 The passage for the combustion flue...
  • Page 11: Assembly Scheme For The Protective Cover

    ASSEMBLY SCHEME FOR THE PROTECTIVE COVER Pic. 4 Assembly scheme for the protective cover Side walls of the protective cover (point 1) are attached to legs (point 1) with screws (point 3). Put the assembled protective cover on the furnace (the cut-out notch should be placed on the flue chimney side).
  • Page 12 HOT WATER PRODUCTION SYSTEM TANKS LID STEAM OUTLET JOINT TANK FILLER PIPE INLET JIONT WATER RECEIVING TANK CONNECTING PIPE OUTLET JOINT OUTLET JOINT WATER DUMP FAUCET HEAT-EXCHANGE UNIT CONNECTING PIPE T-TUBE DRAIN FAUCET INLET JOINT...
  • Page 13 STRUCTURE OF HOT WATER PRODUCTION SYSTEM In the system of hot water production there are 2 main elements: heat-exchange unit (point 1) and water receiving tank (point 2) connected by pipes. Heat-exchange unit is a rectangular tank with a volume of 3,5 liters. Its function is heating up of water by receiving heat of the furnace.
  • Page 14: Operation Of Hot Water Production System

    OPERATION OF HOT WATER PRODUCTION SYSTEM To start the system, unscrew the lid and fill the tank with water. Fill the system with water before lighting up the furnace. It's prohibited to fill the empty system when the furnace is hot! When the furnace is burning, its walls release the heat, a significant part of which goes to the heat-exchange unit and heats up the water.
  • Page 15: Installaton Of Hot Water Production System

    INSTALLATION OF HOT WATER PRODUCTION SYSTEM When installing the hot water production system, pay special attention to equipments' location. The heat-exchange unit should be placed in such a way to minimize the distance to water receiving tank and connect them in the most e ective and practic way possible. Water receiving tank should be placed in such a way that tanks' bottom surface would be not less than 100 mm higher than the top surface of the heat-exchage unit.
  • Page 16: Assembly Scheme For The Veneer

    ASSEMBLY SCHEME FOR THE VENEER Screw up the upper corner from the inside of the frame with 3 M4 nuts by use of 2.5 mm hex-nut wrench. Screw up the left corner from the inside of the frame with 3 M4 nuts by use of 2.5 mm hex- nut wrench.
  • Page 17: Furnace Operation

    FURNACE OPERATION Proper burning of the furnace significantly increases the service life and reduces a risk of fire breaking-out. A recommended heater's load is 50-70 % of its volume. The most appropriate fuel for the furnace is dry wood of deciduous hardwood trees (birches, aspens, alders). High quality fuel briquettes made of pressed sawdust may also be used.
  • Page 18 In order to create true Russian banya temperature-humidity conditions in your sweating room, the furnace is installed with protective heat-retaining shields. Protective shield absorbs direct radiation of heated furnace walls, prevents getting burns, makes outcoming warmth even more gentle and comfortable. High quality steam is obtained by supplying water to the steam generating unit.
  • Page 19 С Pic. 5 Furnace dimentions Dimensions, mm Furnace А Yalta 15 Yalta 25 Yalta 35 1120 1005 Due to the constant improvement of furnaces' functionality and aesthetic qualities, structural design and dimensions could slightly di er from ones mentioned in this table. Chimney diameter...
  • Page 20 Pic. 6 Furnace dimentions Dimensions, mm Furnace H (with ГГУ or J (with ГГУ or САБК-ТБ burner unit) САБК-ТБ burner unit) Yalta 15 Yalta 25 Yalta 35...
  • Page 21: Technical Characteristics

    TECHNICAL CHARACTERISTICS Furnace Yalta 15 Yalta 25 Yalta 35 The size of the heated space, м 10-20 20-30 30-40 Dimensions of the furnace with a protective cover Width, mm Height, mm 1120 Depth, mm furnace 3-4 mm stainless heat-resistant steel...
  • Page 22: Configuration

    CONFIGURATION Equipment's delivery package consists of: Wood-burning furnace with a built-in steam generating unit 1 pce Protective cover with fasteners 1 set Chamotte tiles* 1 set Door* 1 pce Ash box* 1 pce Boiler grate* 1 pce Dispensing unit (water supply) 1 pce 1 pce Lid of the dispensing unit...
  • Page 23: Transportation And Storage

    TRANSPORTATION AND STORAGE The furnace can be transported by any means of transportation as long as conditions mentioned on the marking are observed. The furnace should be stored indoors in the original packaging. TROUBLESHOOTING GUIDE Failure Cause of a failure Remedial procedure Air deficiency in the heater Abnormality in the combus-...
  • Page 24: Guarantee Obligations

    When applying to distributor or manufacturer, provide installation and operation manual with filled-in product certificate. If you have any questions, please contact us by calling the toll-free number 8(800)555-56-16 or by using an e-mail: info@easysteam.ru.
  • Page 25 PRODUCT CERTIFICATE Product certificate serial № Object of verification – furnace «Yalta» « » Material: AISI 430 AISI 321 Thickness: 3-4 мм Fuel: wood gas, wood standard equipment ГГУ burner units САБК burner units External examination was conducted (internal in accessible areas) and based...

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