Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for EASYSTEAM ANAPA
Summary of Contents for EASYSTEAM ANAPA
- Page 1 ANAPA SOCHI GELENDZHIK INSTALLATION AND MAINTENANCE...
- Page 2 Producing furnaces for Russian banyas we try to make them easy-to-use, long-lasting and safe to work with. Technical characteristics and design features of furnaces were tested in the conditions of Russian steam rooms which allows us to make a statement that «EasySteam»'s furnaces are made for true Russian banyas! By installing the furnace made in “EasySteam”...
-
Page 3: Table Of Contents
СОДЕРЖАНИЕ Product purpose Product description Furnace preparation for use Furnace operation Furnace foundation Construction scheme of foundation Installation of foundation Size calculations for the foundation Protective heat-retaining shield Protective heat-retaining shield made of natural stones Assembly scheme for the natural stone cover Protective heat-retaining shield made of bricks Assembly scheme for the veneer Hot water production system... -
Page 4: Product Purpose
PRODUCT PURPOSE Wood-burning heater is designed for creating true Russian banya temperature-humidity conditions in your sweating room. You will get as much easy steam as you want. In order to use the furnace for other purposes, you need to have a written permission of the manufacturer. -
Page 5: Product Description
PRODUCT DESCRIPTION Dispensing unit (water supply) Flue-gases outlet Steam pipe Heat-control shutter Furnace body Steam generating unit Main chimney Convection canals Closed heater Flame spreader Fuel channel Protective heat-retaining shield Ash box Door Cleanout port Air governor Boiler grate When the gas equipment is installed, the heat-control shutter and the main chimney shouldn't be installed. - Page 6 “EasySteam” company's furnaces are made from stainless heat-resistant steel with chrome content not less than 17% and wall thickness more than 4 mm. The furnace body (point 1) is a complex bent-welded structure with additional elements to reinforce the construction. There are convection canals (point 2) on the outside of side-walls.
- Page 7 Performance capability of the safety valve is checked by shaking if the valve is functional, you will hear a distinctive sound of valve jingling in both ways which indicates that nothing blocks its movement. On the front wall of the furnace there is a heat-control shutter (point 10) which allows the furnace to operate in two modes: “intensive heating up of the sweating room”...
-
Page 8: Furnace Preparation For Use
FURNACE PREPARATION FO USE Before installation, you should test-light the furnace outdoors for 4-5 hours. During the first burning, all technical components (dirt, occupational dust and so on), which got on the furnace during the transportation and warehouse or production storage, will burn out. Before putting the furnace into exploitation, make sure that all installation works were completed according to the requirements of this manual or to instructions for constituent parts made by other supplier! - Page 9 The laying of the filling in the inner heater is done through the steam pipe at the top of the furnace. The laying of the filling in the outer heater is done through clearances between the cover and the wall. Not every type of stone is suitable for the furnace! Undefined stones of unknown origin should not be used! As the filling for the inner heater we recommend you to use following stones: gabbro-...
-
Page 10: Furnace Operation
FURNACE OPERATION Proper burning of the furnace significantly increases the service life and reduces a risk of fire breaking-out. A recommended heater's load is 50-70 % of its volume. The most appropriate fuel for the furnace is dry wood of deciduous hardwood trees (birches, aspens, alders). High quality fuel briquettes made of pressed sawdust may also be used. - Page 11 It is prohibited to cover the furnace with a chamotte with a wall-to-wall cover made of bricks or natural stones. When the furnace is equipped with a heat-retaining screen (look “protective heat- retaining shield”), the process of air circulation takes place which helps to heat-up the sweating room much faster.
-
Page 12: Furnace Foundation
FURNACE FOUNDATION Furnace foundation is an underground structure usually made out of concrete. This foundation is a main load-bearing element that allows to transfer the load from the installed furnace to the foundation (ground). To install the foundation for the furnace with a brick chimney, you should adhere to the following guideline: The foundation must only bear the load of the furnace, that's why in case of furnace and wall foundations closeness to each other they shouldn't be combined. -
Page 13: Construction Scheme Of Foundation
CONSTRUCTION SCHEME OF FUNDATION Moisture penetration barrier Wooden formwork Reinforced concrete foundation 150 mm gravel pad 150 mm sand pad Pic. 3 Construction scheme of foundation... -
Page 14: Installation Of Foundation
INSTALLATION OF FOUNDATION Preparation of the excavation pit. Installation of the wooden 25-30 mm formwork. Laying of the setting pads: compacted 150-200 mm sand pad, then 150-200 mm layer of gravel (50-70 mm fraction). Installation of the reinforcement cage (А-III 10 mm reinforcing bars, bas fastening is done with a binding wire). -
Page 15: Protective Heat-Retaining Shield
PROTECTIVE HEAT-RETAINING SHIELD Protective heat-retaining shield retains and preserves excess heat, absorbs direct radiation of heated furnace walls, prevents getting burns, creates a system of convection canals which allow regulating the temperature in the sweating room within a given range. The shield made of natural stones or bricks helps to fully dehumidify sweating and washing rooms. -
Page 16: Assembly Scheme For The Natural Stone Cover
Install the natural stone cover. ASSEMBLY SCHEME FOR THE NATURAL STONE COVER “EasySteam”s veneers are only made of soapstone, serpentine marble or pyroxenite tiles and fastening element without any adhesives. Each tile has its own place in the cover. The wall by the firebox is considered as the front of the cover. - Page 17 Install the tiles of the second tier. Install the tiles for the combustion flue Install metal plates in notches in tiles' cover. Install the tiles of the third tier. ends. Install metal plates in notches in tiles' ends. 2 back 3 back 3 right 3 left...
-
Page 18: Protective Heat-Retaining Shield Made Of Bricks
Pic. 5 The example of the furnace with a separately standing chimney Following types of chimneys shall be applied: Single-circuit stainless chimney with a brick cover “Sandwich” type chimney PROTECTIVE HEAT-RETAINING SHIELD MADE OF BRICKS The protective heat-retaining shield retains excess heat inside the furnace, herewith not obstructing the required amount of warmth to penetrate through in order to maintain the tempera- ture of the sweating room within the given range. - Page 19 As a binding solution, you should use clay puddle or ready-to-use furnace solution made of red clay: Furnace solution Borovichi (“СЭВ” company) Furnace solution from Kostroma (“Макаровыхъ” company) other binding solutions that do not contain any harmfull impurities and can be used in conditions of high temperatures It is prohibited to install the brick cover of the chimney without inner metal pipe! Every wall should be connected to each other.
- Page 20 Example of the furnace with a brick cover which heats up Pic. 6 both resting and sweating rooms...
- Page 21 Stones, which are laid at the top surface, are not suitable for steam generation and serve exclusively as a decoration or used for possible evaporation of di erent flavored liquids from their surfaces. When installing the furnace with a brick cover, adjustable convection and covering stainless sheet on the top, cover the sheet with not more than 120 kg of stones or 1 layer of bricks without binding materials (clay, solution).
- Page 22 Pic. 8 Example of furnace with a brick cover and a covering sheet Example of furnace with a brick cover and Pic. 9 a separately-standing chimney...
-
Page 23: Assembly Scheme For The Veneer
ASSEMBLY SCHEME FOR THE VENEER Screw up the upper corner from the inside of the frame with 3 M4 nuts by use of 2.5 mm hex-nut wrench. Screw up the left corner from the inside of the frame with 3 M4 nuts by use of 2.5 mm hex- nut wrench. -
Page 24: Hot Water Production System
HOT WATER PRODUCTION SYSTEM Tanks lid Tank filler pipe Steam outlet joint Inlet joint Water receiving tank Connecting pipe Outlet joint Outlet joint Water dump faucet Heat-exchange unit Connecting pipe T-tube Drain faucet Inlet joint... -
Page 25: Structure Of Hot Water Production System
STRUCTURE OF HOT WATER PRODUCTION SYSTEM In the system of hot water production there are 2 main elements: heat-exchange unit (point 1) and water receiving tank (point 2) connected by pipes. Heat-exchange unit is a rectangular tank with a volume of 3,5 liters. Its function is heating up of water by receiving heat of the furnace. -
Page 26: Operation Of Hot Water Production System
OPERATION OF HOT WATER PRODUCTION SYSTEM To start the system, unscrew the lid and fill the tank with water. Fill the system with water before lighting up the furnace. It's prohibited to fill the empty system when the furnace is hot! When the furnace is burning, its walls release the heat, a significant part of which goes to the heat-exchange unit and heats up the water. -
Page 27: Installaton Of Hot Water Production System
INSTALLATION OF HOT WATER PRODUCTION SYSTEM When installing the hot water production system, pay special attention to equipments' location. The heat-exchange unit should be placed in such a way to minimize the distance to water receiving tank and connect them in the most e ective and practic way possible. Water receiving tank should be placed in such a way that tanks' bottom surface would be not less than 100 mm higher than the top surface of the heat-exchage unit. - Page 28 ГАБАРИТНЫЕ РАЗМЕРЫ ПЕЧИ А Pic. 10 Furnace dimentions Dimentions, мм Furnace А Anapa Sochi 1040 Gelendzhik 1055 1140 Due to the constant improvement of furnaces' functionality and aesthetic qualities, structural design and dimensions could slightly di er from ones mentioned in this table. Chimney diameter...
- Page 29 Pic. 11 Furnace dimentions Dimentions, мм Furnace J (with ГГУ or САБК-ТБ H (with ГГУ or САБК-ТБ burner unit) burner unit) Anapa Sochi Gelendzhik 520/520 480/390...
-
Page 30: Technical Characteristics
TECHNICAL CHARACTERISTICS Furnace Anapa Sochi Gelendzhik The size of the heated space, m up to 16 up to 22 up to 35 Dimensions Width, mm Height, mm 1040 1140 Depth, mm furnace 4-6 mm stainless heat-resistant steel door steel, heat-resistant glass ceramic... -
Page 31: Configuration
CONFIGURATION Equipment's delivery package consists of: Wood-burning furnace with a built-in steam generating unit 1 pce Door 1 pce Ash box 1 pce Component parts Boiler grate 1 pce Dispensing unit (water supply) 1 pce 1 pce Lid of the dispensing unit 1 pce Lid of the heater Installation and operation manual (product certificate) -
Page 32: Guarantee Obligations
When applying to distributor or manufacturer, provide installation and operation manual with filled-in product certificate. If you have any questions, please contact us by calling the toll-free number 8(800)555-56-16 or by using an e-mail: info@easysteam.ru. - Page 33 PRODUCT CERTIFICATE Product certificate Serial № Object of verification – furnace « » Modification: standart М2 ad. door to the heater Material: AISI 430 AISI 321 Thickness: 4-6 mm Fuel: wood gas, wood standard equipment ГГУ burner units САБК burner units External examination was conducted (internal in accessible areas) and based on its results it was found that: approved...
-
Page 34: Transportation And Storage
TRANSPORTATION AND STORAGE The furnace can be transported by any means of transportation as long as conditions mentioned on the marking are observed. The furnace should be stored indoors in the original packaging. TROUBLESHOOTING GUIDE Failure Cause of a failure Remedial procedure Air deficiency in the heater Abnormality in the...