PSI Woodworking Products Firefighter's Quick Start Manual

#PKFIREXX
Firefi ghter's Pen Kit

Kit Features:

• Authentic Design Elements
• Innovative mechanism function
• Easy to Turn With Straight Tube
• Minimal Parts--easy to assemble
• Available in multiple fi nishes
• Overall Length: 6-1/16"
• USES PARKER STYLE REFILL: PKPARK-R5

Required Accessories:

• 7mm Pen Mandrel
• Drill Bit: 10mm #PK10-10
• Bushing Set( 2 pc): PKFIREBU
• Barrel Trimming set: PKTRIM10 or 10mm sleeve from #PKTRIMSET.
• Live Tailstock or Mandrel Saver
• 2 part Epoxy or Thick CA (Cyanoacrylate) Glue
• Pen Blank Minimum Size:
Tip Nut
Tip
Clip

Preparing the Blank:

• Cut blank to the to the length of the tube, adding 1/16" for squaring off.
• Drill 10mm hole lengthwise through the blank.
• Spread glue over tube, insert the tube into the blank with a twisting motion to spread the glue evenly inside.
• Center the tube lengthwise inside the blank.
• When the glue is dry, square the ends of the blanks, making sure the trimmed ends are 90º to the tube. Use a
10mm barrel trimmer, or a pen blank squaring jig with a 10mm sleeve on a disc sander. Take the excess material
down fl ush to the ends of the tubes. Do not trim past the end of the tube since this may interfere with the operation of
the mechanism and assembly. Use a barrel trimmer to clean the inside of the tube.
3/4" x 3/4" x 2-1/2"
DIAGRAM A / PARTS LAYOUT
Tube/Barrel
2.445"
Cap
Spring
PSI Woodworking Products PSI Woodworking Products
Upper Assembly
Refi ll
Refi ll Extender
Cap Nut