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Manuals
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Rogers Manuals
Air Compressor
KI Series
Installation, operation and maintenance manual
Rogers KI Series Installation, Operation And Maintenance Manual
Fixed speed or variable speed, lubricant-injected, single-stage, 10-100 hp, air-cooled, 100-175 psig
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Chapter 1 - General Information
General
Description
Principles of Compressor Operation
Description of Air Flow
Description of Lubricant and Cooling System
Spin-On Filter Element
Air-Cooled Coolers
Temperature Regulating Valve
Description of Air and Lubricant Separator System
Air/Lubricant Separator Reservoir
Separator Element 10 and 20 HP
Separator Element 25 to 100 HP
Description of Standard Capacity Control System
KI Series (10-50 HP) Load/Unload
KIV Series (10-100 HP) VFD and Load/Unload
Standby Delay Timer
Maximum Operating Pressure with Standard Motor
Chapter 2 - Installation Instructions
Installation
General
Location
Foundation
Compressor Rotation
V-Belt Drive System (10-50 HP)
V-Belt Tension Adjustment
V-Belt Alignment
V-Belt Inspection
D-Face Mounted Drive System (60 to 100 HP)
Cooling
After Cooler
Optional Moisture Separator Drain
Package Discharge Service Valve
Air Piping
Air Receiver
Chapter 3 - Electrical Information
Electrical
Starter and Wiring
Voltage
Steps for Voltage Conversion
Motor Rotation
Blowdown Valve
Compressor Drive Motor
General
Motor Bearing Lubrication
Local Display
Electrical Schematic
Compressor Lubricant
General
Lubricant Service Intervals
Lubricant Level Check
Lubricant System / Cooling Data
Special Maintenance of Compressor Lubricant System
Deposits
Long Term Storage
Changing Lubricants
Obtain Sample
Lubricant Sample Kit
Lubricant Filter
Lubricant Filter Change Intervals
Separator Element Replacement
Spin-On Style, 10 - 20 HP
Top hat Style, 25 - 100 HP
Lubricant Scavenging System
Chapter 5 - Air Inlet Filter Information
Air Inlet Filter
Air Inlet Filter Service
Chapter 6 - Compressor Operations
Operations
Initial Start-Up Procedure
Starting Unit (after Initial Start-Up)
Stopping Unit (Normal Shut Down)
Service Intervals
Daily Checks-Unit Running at Operating Conditions
When Required by Indicators or Gauges
Monthly
Every 1,000 Hours
Every 3,000 Hours
Every 6,000 Hours
Chapter 7 - Troubleshooting
Troubleshooting Guide
Failure to Start
Unscheduled Shutdown
Overload Relay Tripping
Excessive Lubricant Consumption
Excessive Lubricant Carry-Over
Frequent Air / Lubricant Separator Clogging
Low Reservoir Pressure / Low Air Delivery
High Discharge Pressure
High Discharge Air Temperature And/Or High Lubricant Injection Temperature
Compressor Does Not Load
Excessive Cycling between Load and Unload
Excessive Water in Plant Air Distribution System
Frequent Lubricant Filter Clogging
Safety Valve Opens
Vibration
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Troubleshooting Guide
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Rotary Screw Air Compressors
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Troubleshooting
CHAPTER 7 - TROUBLESHOOTING
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TROUBLESHOOTING GUIDE
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Air Compressor Rogers KIV Series Installation, Operation And Maintenance Manual
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This manual is also suitable for:
Kiv series
Ki-10-100
Ki-10-125
Ki-10-150
Ki-15-100
Ki-15-125
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Ki-15-150
Ki-20-100
Ki-20-125
Ki-20-150
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Ki-25-150
Ki-30-100
Ki-30-125
Ki-30-150
Ki-40-100
Ki-40-125
Ki-40-150
Ki-50-100
Ki-50-125
Ki-50-150
Ki-60-100
Ki-60-125
Ki-75-100
Ki-75-125
Ki-100-100
Ki-100-125
Kiv-10-100
Kiv-10-125
Kiv-10-150
Kiv-15-100
Kiv-15-125
Kiv-15-150
Kiv-20-100
Kiv-20-125
Kiv-20-150
Kiv-25-100
Kiv-25-125
Kiv-25-150
Kiv-30-100
Kiv-30-125
Kiv-30-150
Kiv-40-100
Kiv-40-125
Kiv-40-150
Kiv-50-100
Kiv-50-125
Kiv-50-150
Kiv-60-100
Kiv-60-125
Kiv-75-100
Kiv-75-125
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