Related Manuals for WEDGELOCK TenX Coupler
Summary of Contents for WEDGELOCK TenX Coupler
- Page 1 OWNER’S MANUAL Installation and Operation instructions for both Standard and Tilt TenX Couplers...
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Page 3: Table Of Contents
CONTENTS CONTENTS CONTENTS ...................................3 SECTION 1: INFORMATION ............................4 1.0 TENX SAFETY SYSTEM ........................4 1.1 COMPLIANCE ............................4 1.2 COUPLER IDENTIFICATION ......................4 1.3 SERIAL NUMBER / DATA LOCATIONS ...................5 1.4 CERTIFICATION ............................5 INSTALLATION ................................6 2.0 INSTALLATION CHECK LIST ......................6 2.1 SAFETY PRECAUTIONS ........................7 2.1 WELDING PRECAUTIONS........................7 SECTION 2: SAFETY PRECAUTIONS ........................7 SECTION 3: COUPLER INSTALLATION ...................... -
Page 4: Section 1: Information
The TenX Coupler by Wedgelock must be installed correctly utilizing the two hose circuit of the carrier machine. Correct installation ensures that the TenX Coupler’ s built in safety features operate in accordance with the way in which the coupler has been designed. -
Page 5: Serial Number / Data Locations
1. INFORMATION 1.3 SERIAL NUMBER / DATA LOCATIONS If ordering parts, extras or accessories for your Wedgelock product, or making a warranty claim, the most important piece of information you can have is the SERIAL NUMBER. Without a serial number, for warranty claims, we will need to know your product type, model number, date of purchase and/or invoice number. -
Page 6: Installation
INSTALLATION Please read this section of the MANUAL thoroughly before you commence installation. Deviating from these instructions may result in increased install time and/or damage to the hydraulic components, carrier machine or attachment. WARNING! Improper installation of this attachment may void the manufacturer’s warranty 2.0 INSTALLATION CHECK LIST Before you start, check the following;... -
Page 7: Safety Precautions
Ensure that all people involved in the installation understand the hazards associated with this procedure. 2.1 WELDING PRECAUTIONS NOTE: It is possible to install the TenX Coupler without welding. But should welding be necessary, please follow these precautions. Before commencing any welding procedures on the... -
Page 8: Section 3: Coupler Installation
The TenX Coupler has been designed and manufactured to fit the dipper arm and linkage assembly of the carrier machine. The TenX Coupler fits the carrier machine in one orientation only with the C-Section facing the operator’ s view (Fig 3.1.1) Operator View Fig. -
Page 9: Remove The Existing Bucket
SECTION 3: COUPLER INSTALLATION 3.2 REMOVE THE EXISTING BUCKET • Before you fit the coupler to the carrier machine you will have to remove the bucket or existing attachment from the dipper arm. . 3.3 FITTING THE COUPLER (Link Pin) •... -
Page 10: Fitting The Coupler (Dipper Pin)
SECTION 3: COUPLER INSTALLATION 3.4 FITTING THE COUPLER (Dipper Pin) • Place O-Rings over ear plates of coupler to hold in position until ready for final placement. • Carefully raise the dipper arm of the carrier machine so that the weight of the coupler is off the ground. -
Page 11: Section 4: Hydraulic Installation
SECTION 4: HYDRAULIC INSTALLATION 4.0 HYDRAULIC SUPPLY LINES The Wedgelock TenX Coupler requires two hydraulic lines to be routed to ports on top of the primary cylinder. The TenX Tilt Coupler requires four lines to be routed to the bulk head at the rear of the coupler. -
Page 12: Hydraulic Circuits
TANK (T) DESCRIPTION DATE DRN CHK PRESSURE SOURCE w w w . w e d g e l o c k . c o m e-mail: nztech@wedgelock.com Fig. 4.1.1 Standard Coupler hydraulic circuit DRG: 910-200-20-D 15/10/19 REV. SCHEMATIC, HYDRAULIC, C5... -
Page 13: Control System
SECTION 4: HYDRAULIC INSTALLATION Fig. 4.1.2 Tilt Coupler hydraulic circuit 4.2 CONTROL SYSTEM To operate the functions of the coupler will require a control system. This will either be pre-installed in the carrier machine (OEM fitment) or if not present, will need to be installed separately. -
Page 14: Section 5: Finish And Test
SECTION 5: FINISH AND TEST 5.0 FINISH & TEST Before starting this section, position the machine in the “Oil Level Check” position as suggested by the excavator machine manufacturer. Check the oil level sight gauge on the hydraulic tank. Add hydraulic oil if necessary (refer to the carrier machine service manual for further information). -
Page 15: Section 6: Decals
The following two “In Cab” Decals must be affixed in a suitable location within the operator’ s working area. For replacement decals please call your nearest Wedgelock Dealer. (Fig 6.0.1 Warning Decal & 6.0.2 TenX Coupler Operating Decal) # 903-002-3... -
Page 16: Operation
OPERATION 7.0 SAFE COUPLER USE Your TenX Coupler will extend the overall length of the dipper arm. ATTACHMENTS MAY HIT THE CABIN AND OR BOOM Your TenX Coupler may enable the operator to use buckets and attachments for which it is not designed, i.e. -
Page 17: Section 7: Safe Coupler Use
Any damage deemed by Wedgelock to have been caused by operator misuse will invalidate the manufacturers warranty. Parts & Service 16/10/2019... -
Page 18: Section 8: Terminology
SECTION 8: TERMINOLOGY 8.0 TERMINOLOGY Coupler Components The terminology listed below is referenced throughout this manual, and is helpful to know when dealing with Wedgelock for instruction or future part replacement. Reset TRIGGER Lifting EYE Safety KNUCKLE Primary WEDGE Safety ARM... -
Page 19: Section 8: Terminology
SECTION 8: TERMINOLOGY OEM Pins Attachment or bucket pins are constructed of a different grade of steel than OEM or Excavator pins. It is vital that the correct pins are used in the appropriate places or excessive wear can occur. BUCKET or ATTACHMENT pins... -
Page 20: Section 9: Changeover Operation
SECTION 9: CHANGEOVER OPERATION Instructions for attachment changeover DETACH (Remove Attachment) OPERATOR COUPLER IN-CAB ACTION ACTION DECAL PREPARATION Position excavator & attachment so pins Position coupler for operation are not loaded against wedge & knuckle. Position excavator to allow pump pressure to raise in later steps. - Page 21 SECTION 9: CHANGEOVER OPERATION Instructions for attachment changeover ATTACH (Engage Next Attachment) IN-CAB COUPLER OPERATOR DECAL ACTION ACTION Engage attachment’ s The Safety KNUCKLE front/first pin with rides over the front pin coupler C cavity. and INSTANTLY locks Lower rear of coupler the attachment to the until it touches the coupler.
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Page 22: Section 10: Safe Lifting Procedure
SECTION 10: SAFE LIFTING PROCEDURE 10.0 SAFE LIFTING PROCEDURE Your Wedgelock TenX Coupler has been fitted with a welded lifting eye on the rear plate of the coupler. This offers the operator a safe lifting point that can be used to lift loads suspended from the coupler body. The lifting eyes are designed in accordance with NZS/BS2573:Part1. - Page 23 SECTION 10: SAFE LIFTING PROCEDURE • Ensure that you use the correct lifting rigs and lifting procedures for the loads that are to be suspended. A Bow Type Shackle is highly recommended to be used through the lifting eye. • Do not allow the chain, shackle or any of the lifting apparatus to contact the chassis of the coupler, or any object apart from the lifting eye.
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Page 24: Maintenance
ü it’s complete Detach-Attach cycle EVERY DAY Check all pin retainers, bolts & nuts for ü tightness on the TenX Coupler and the attachments Lubricate all greasing points – the ü attachment will have to be removed to access all grease points. -
Page 25: Warranty
Claims must be submitted within 30 days of the repair date or claim will be void. If requested by Wedgelock, parts subject to a warranty claim must be returned within 30 days of the claim. Failure to do so will void the warranty claim. -
Page 26: Section 13: Warranty
Terms. Any such unauthorised representations, statements, warranties, conditions or agreements shall not bind Wedgelock nor shall they form a part of the Agreement or the Terms of Supply. 2. Price 2.1. - Page 27 SECTION 13: WARRANTY 4. Shipping 4.1. Wedgelock’ s shipping terms are to be agreed with the customer. The shipping terms in any Order Confirmation shall override Wedgelock’ s standard shipping terms, but only in respect to that Order. 4.2. If Wedgelock arranges freight and insurance for CUSTOMER, Wedgelock shall do so strictly for the risk and account of CUSTOMER and such accommodation shall not alter the agreed shipping terms.
- Page 28 Wedgelock Products or Parts by the payment due date. This includes the right to divert Wedgelock Products and Parts on the water, or to enter upon CUSTOMER’ s premises and remove such Wedgelock Products or Parts. Such rights are cumulative and not in substitution for any other rights that Wedgelock may have in the circumstances.
- Page 29 Wedgelock does not warrant that the Wedgelock Products or Parts are fit for a particular purpose, even if so advised of such purpose. It is CUSTOMER’ s responsibility to determine the suitability of the Wedgelock Products and Parts for its own use.
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Page 30: Section 14: Service Record
SECTION 14: SERVICE RECORD Page 30 902-001-46 Rev 1 Parts & Service 16/10/2019... - Page 31 SECTION 14: SERVICE RECORD Parts & Service 16/10/2019 902-001-46 Rev 1 Page 31...
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Page 32: Section 15: Machine Information
SECTION 15: MACHINE INFORMATION MACHINE OWNER MAKE AND MODEL COUPLER SERIAL # DATE PURCHASED DATE INSTALLED INSTALLER INSTALLATION NOTES Page 32 902-001-46 Rev 1 Parts & Service 16/10/2019... - Page 34 Wedgelock Equipment Limited 0800 424 482 parts@wedgelock.com www.wedgelock.com Operation Video...